阅读说明：本技术 配光定位结构及手电筒 (Light distribution positioning structure and flashlight ) 是由 周明杰 蔡鲸 石艳伟 于 2019-09-10 设计创作，主要内容包括：本发明公开了配光定位机构及手电筒,包括紧固件、灯头支架以及光源基板灯头支架上开设有与紧固件适配的第一固定孔；沿光源基板端面具有第一方向和第二方向,光源基板上开设有与紧固件适配的第二固定孔,由于在第一方向上,紧固件可在第二固定孔内移动,第二固定孔的侧壁能够限制紧固件在第二方向上移动。由于第二固定孔具有可供紧固件在第一方向上移动的调节间隙,安装紧固件时,可以在第一方向上调节光源基板与灯头支架的相对位置,且第二固定孔的侧壁能够限制紧固件在第二方向上移动,进而在第二方向上,光源基板与灯头支架的相对位置不可改变,进而使光源基板与灯头支架的固定更稳定。(The invention discloses a light distribution positioning mechanism and a flashlight, which comprise a fastener, a lamp holder bracket and a first fixing hole matched with the fastener, wherein the first fixing hole is formed in the lamp holder bracket of a light source substrate; the light source substrate is provided with a first direction and a second direction along the end face of the light source substrate, the light source substrate is provided with a second fixing hole matched with the fastener, the fastener can move in the second fixing hole in the first direction, and the side wall of the second fixing hole can limit the fastener to move in the second direction. Because the second fixing hole is provided with the adjusting gap for the fastener to move in the first direction, when the fastener is installed, the relative position of the light source substrate and the lamp holder support can be adjusted in the first direction, and the side wall of the second fixing hole can limit the fastener to move in the second direction, so that the relative position of the light source substrate and the lamp holder support cannot be changed in the second direction, and the light source substrate and the lamp holder support are fixed more stably.)

1. Light distribution positioning structure, its characterized in that includes:

A fastener;

The lamp holder bracket is provided with a first fixing hole for the fastener to penetrate through; and

The light source substrate is provided with a second fixing hole for the fastener to penetrate through, the end face perpendicular to the axis of the second fixing hole is provided with a first direction and a second direction, the fastener can move in the second fixing hole in the first direction, and the side wall of the second fixing hole can limit the fastener to move in the second direction.

2. The light distribution positioning structure according to claim 1, wherein the second fixing hole is an elongated hole, and the fastening member has a circular rod shape.

3. The light distribution positioning structure according to claim 1, wherein the second fixing hole is a U-shaped hole, the U-shaped hole is formed in an edge of the light source substrate, and the U-shaped hole is communicated with the outside in the first direction.

4. A light distribution positioning structure as claimed in claim 3, wherein a first positioning block extends from one end of the light source substrate facing the lamp holder bracket, and a first positioning hole for matching with the first positioning block is formed in the lamp holder bracket.

5. The light distribution positioning structure according to claim 4, wherein the first positioning block is a square body, and the first positioning hole is a square hole.

6. The light distribution positioning structure according to claim 4, wherein a surrounding bone extends from an edge of one end of the lamp holder bracket close to the light source substrate toward the light source substrate, and the light source substrate is disposed in the surrounding bone.

7. The light distribution positioning structure according to claim 4, further comprising a light reflecting cup, wherein a second positioning hole is formed in the light reflecting cup, a second positioning block for matching with the second positioning hole is formed in the lamp holder bracket, and the first positioning hole is formed in the second positioning block.

8. The light distribution positioning structure according to claim 7, wherein the second positioning block is a circular flange, a limiting block extends radially outward from the second positioning block, the second positioning hole is a circular hole, a limiting groove is formed in the reflective cup, the limiting groove is communicated with the second positioning hole, and the limiting block is disposed in the limiting groove.

9. The light distribution positioning structure according to claim 1, further comprising a heat sink disposed on the light source substrate, wherein a third fixing hole is formed in a position of the heat sink corresponding to the second fixing hole, and the fastener is inserted into the first fixing hole, the second fixing hole, and the third fixing hole.

10. A flashlight including a light distribution positioning structure as claimed in any one of claims 1 to 9.

Technical Field

The invention relates to the technical field of lamps, in particular to a light distribution positioning structure and a flashlight.

Background

Patrol and examine extensive application of flashlight in the maintenance operation of various industrial and mining occasions, like steel works, locomotive overhaul workshop etc., current flashlight, only lie in the grading angle to the requirement of grading, do not regard the shape and the size of facula, current flashlight, because the light source base plate, the location structure that forms between lamp holder support and the reflection of light cup is unreasonable, the adjustment is inconvenient during the installation, the deviation easily appears in the location, lead to the facula unclear and irregular, and then the light luminance that the flashlight sent along all directions is uneven, the formation of image is unclear.

Disclosure of Invention

In view of the above problems, the invention provides a light distribution positioning structure and a flashlight, which are accurate in positioning, clear and regular in light spots, and uniform in brightness of irradiated light.

According to a first aspect of the present invention, there is provided a light distribution positioning structure comprising:

A fastener;

The lamp holder bracket is provided with a first fixing hole for the fastener to penetrate through; and

The light source substrate is provided with a second fixing hole for the fastener to penetrate through, the end face perpendicular to the axis of the second fixing hole is provided with a first direction and a second direction, the fastener can move in the second fixing hole in the first direction, and the side wall of the second fixing hole can limit the fastener to move in the second direction.

The second fixing hole is a long hole, and the fastener is in a round rod shape.

The second fixing hole is a U-shaped hole, the U-shaped hole is formed in the edge of the light source substrate, and the U-shaped hole is communicated with the outside in the first direction.

The lamp holder comprises a lamp holder support and a light source substrate, wherein one end of the light source substrate, which faces the lamp holder support, extends to form a first positioning block, and a first positioning hole used for being matched with the first positioning block is formed in the lamp holder support.

The first positioning block is a square body, and the first positioning hole is a square hole.

The edge of one end, close to the light source substrate, of the lamp holder support extends towards the light source substrate to form a surrounding bone, and the light source substrate is arranged in the surrounding bone.

The lamp holder support is provided with a second positioning block used for being matched with the second positioning hole, and the first positioning hole is formed in the second positioning block.

The second positioning block is a circular flange, the second positioning block radially and outwardly extends to form a limiting block, the second positioning hole is a circular hole, a limiting groove is formed in the light reflecting cup and communicated with the second positioning hole, and the limiting block is arranged in the limiting groove.

The light source substrate is provided with a first fixing hole, the light source substrate is provided with a second fixing hole, the light source substrate is provided with a light source substrate, the light source substrate is provided with a light source substrate.

According to a second aspect of the present invention, there is provided a flashlight including the light distribution positioning structure of any one of the above embodiments.

The embodiment of the invention has at least the following beneficial effects:

The lamp holder support passes through the cooperation fixed connection of fastener and first fixed orifices and second fixed orifices with the light source base plate, because on the first direction, the fastener can move in the second fixed orifices, so during the installation fastener, can adjust the relative position of light source base plate and lamp holder support on the first direction, can reduce the cooperation tolerance between light source base plate and the lamp holder support when the installation, the location is more accurate, the facula is clear regular, the illumination face luminance is even, and the lateral wall of second fixed orifices can restrict the fastener and move on the second direction, and then on the second direction, the relative position of light source base plate and lamp holder support can not change, and then make the fixed of light source base plate and lamp holder support more stable.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Wherein:

Fig. 1 is an overall structural diagram of a light distribution positioning structure in one embodiment;

FIG. 2 is an exploded view of a light distribution positioning structure in an embodiment;

FIG. 3 is a schematic diagram of the overall structure of the flashlight in one embodiment;

FIG. 4 is an exploded view of the flashlight in one embodiment;

FIG. 5 is a schematic diagram of the overall construction of a lamp cartridge assembly in one embodiment;

FIG. 6 is an exploded view of the cartridge assembly in one embodiment;

Reference numerals:

100. The lamp holder assembly comprises a lamp holder assembly, 101, a fastener, 102, an adhesive, 110, a lamp holder support, 111, a first positioning hole, 112, a second positioning block, 113, a limiting block, 114, a fourth fixing hole, 120, a light source substrate, 121, a second fixing hole, 122, a first positioning block, 123, a surrounding bone, 130, a light reflecting cup, 131, a second positioning hole, 132, a limiting groove, 140, a radiating fin, 141, a third fixing hole, 151, a lamp holder shell, 152, a lamp holder cover, 153, a waterproof gasket, 154, a light transmitting mirror, 155, a first sealing ring, 160, a switch, 171, a plug wire port, 172, a port dustproof plug, 180 and a driver;

200. The lamp tube assembly comprises a lamp tube assembly 210, a first lamp tube 211, an adhesive groove 212, a protrusion 213, a limiting step 214, a tightening block 220, a second lamp tube 230 and a second sealing ring;

300. Power storage device, 310, rubber pad.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 2, the light distribution positioning structure in this embodiment includes a lamp holder bracket 110, a light source substrate 120, a fastening member 101, and a heat sink 140, and has a first direction and a second direction on an end surface perpendicular to an axis of the fastening member 101, the lamp holder bracket 110 is provided with a first fixing hole (not shown), the light source substrate 120 is provided with a second fixing hole 121, the embodiment further includes the fastening member 101, the fastening member 101 is preferably a bolt, and may be a screw, a pin, a stud, or the like, and the light source substrate 120 and the lamp holder bracket 110 can be fixedly connected by the cooperation between the fastening member 101 and the first fixing hole and the second fixing hole 121, the first direction and the second direction in this embodiment have a certain included angle, but the included angle is not fixed, and in the first direction, the fastening member 101 can move in the second fixing hole 121, so that during assembly, a relative position between the lamp holder bracket 110 and the light source substrate 120 can be adjusted, therefore, the matching tolerance between the light source substrate 120 and the lamp holder support 110 is reduced to the maximum extent, the positioning is accurate, light spots are clear and regular, and the brightness of an irradiated surface is uniform. The sidewall of the second fixing hole 121 can restrict the movement of the fastener 101 in the second direction. It should be noted that the first direction in this embodiment does not specifically limit the number and the direction, the fastening member 101 in this embodiment may also be adjusted in multiple directions, and similarly, the second direction is not limited in number and direction, and the fastening member 101 in this embodiment may also be limited by the side wall of the second fixing hole 121 in multiple directions.

In some embodiments, the second fixing hole 121 is a rectangular hole, wherein the length of the rectangular hole is greater than the diameter of the fastening member 101, so as to provide a certain adjustment gap for the fastening member 101, so that the light source substrate 120 can move relative to the lamp holder bracket 110, and the width of the rectangular hole is the same as or similar to the diameter of the fastening member 101, so that the fastening member 101 can limit the relative movement between the light source substrate 120 and the lamp holder bracket 110 in the width direction of the rectangular hole; in other embodiments, the second fixing hole 121 may be a kidney-shaped hole, and likewise, the length of the kidney-shaped hole is greater than the diameter of the fastening member 101, and the diameter of the semicircle at the two ends of the kidney-shaped hole is the same as or similar to the diameter of the fastening member 101.

In some other embodiments, the second fixing hole 121 may also be a combination of a plurality of waist-shaped holes, and preferably, the second fixing hole 121 is a U-shaped hole, the U-shaped hole is formed on an edge of the light source substrate 120, and one end of the U-shaped hole is communicated with the outside in the first direction, so that the area of the opening hole of the light source substrate 120 can be reduced, and the adjustment gap can be ensured to be sufficiently large. The heat sink 140 has a third fixing hole 141 at a position corresponding to the second fixing hole 121, and the fastener 101 is inserted into the first fixing hole, the second fixing hole 121, and the third fixing hole 141. The third fixing hole 141 is preferably a U-shaped hole.

Referring to fig. 2, in the embodiment, a first positioning block 122 extends from one end of the light source substrate 120 facing the lamp holder bracket 110, and a first positioning hole 111 adapted to the first positioning block 122 is formed in the lamp holder bracket 110. Preferably, the first positioning block 122 is a square block, and the first positioning hole 111 is a square hole, but may be other polygonal shapes such as a rectangle. It should be noted that a certain gap is provided between the first positioning hole 111 and the first positioning block 122 to facilitate relative movement between the light source substrate 120 and the lamp head assembly 100 within a certain range, and the stability after the lamp head bracket 110 and the light source substrate 120 are fixed can be maintained through the cooperation between the first positioning block 122 and the first positioning hole 111.

Referring to fig. 1, in the present embodiment, a surrounding rib 123 extends outwards from an edge of one end of the lamp holder bracket 110 connected to the light source substrate 120, the surrounding rib 123 and an end surface of one end of the lamp holder bracket 110 form a mounting groove, the light source substrate 120 is mounted in the mounting groove, and relative movement between the light source substrate 120 and the lamp holder bracket 110 can be further limited by the surrounding rib 123. In addition, the light source substrate 120 may be prevented from directly falling off the base bracket 110 by the surrounding ribs 123 after the detachment.

Referring to fig. 2, in this embodiment, one end of the reflective cup 130 has a second positioning hole 131, one end of the lamp holder bracket 110 facing the reflective cup 130 extends to form a second positioning block 112 adapted to the second positioning hole 131, the first positioning hole 111 is disposed on the second positioning block 112, and by matching the second positioning hole 131 with the second positioning block 112, the reflective cup 130 and the lamp holder bracket 110 can be accurately positioned, so that the positioning error is smaller, and the lighting effect is better, and in addition, the stability between the lamp holder bracket 110 and the reflective cup 130 can be ensured. Preferably, the second positioning block 112 is a circular flange, but may also be a square or other shape, the flange extends radially outward to form the limiting block 113, the second positioning hole 131 is a circular hole, and the circular hole is radially outward provided with a limiting groove 132 adapted to the limiting block 113. The rotation of the reflective cup 130 on the lamp holder bracket 110 can be limited by the matching between the limiting block 113 and the limiting groove 132, which affects the mounting precision and the mounting stability.

Referring to fig. 1 and 2, a fourth fixing hole 114 is formed in the lamp holder bracket 110, the fourth fixing hole 114 is U-shaped, the fourth fixing hole 114 is formed in the edge of the lamp holder bracket 110, and the open end of the fourth fixing hole 114 is communicated with the outside. Further, when the cap holder 110 is fixedly mounted to the cap housing 151, the mounting position may be adjusted to some extent as necessary to achieve the most accurate mounting position. It should be noted that the fourth fixing hole 114 in the present embodiment may also be an elongated hole or a kidney-shaped hole.

Referring to fig. 3, the flashlight of the present embodiment includes a lamp cap assembly 100, an electric storage device 300, a switch 160 and a lamp tube assembly 200, wherein the lamp tube assembly 200 includes the light distribution positioning structure of the above embodiment, the switch 160 is disposed on the lamp cap assembly 100, the electric storage device 300 is disposed in the lamp tube assembly 200, the electric storage device 300 is preferably a battery, and the lamp tube assembly 200 is connected, preferably screwed, to the lamp cap assembly 100. The shell of lamp section of thick bamboo subassembly 200 in this embodiment adopts carbon-fibre composite for the holistic shell protective properties of flashlight is higher than other flashlights far away, and the intensity of flashlight has had huge promotion with traditional flashlight.

Referring to fig. 4, in the present embodiment, the lamp head assembly 100 includes a lamp head housing 151, a lamp head cover 152, a light-transmitting mirror 154, a reflective cup 130, a waterproof gasket 153, a first sealing ring 155, a lamp head holder 110, a light source substrate 120, a heat sink 140, a plug wire port 171, a port dust plug 172, and a driver 180; the lamp cap 152 is screwed on the lamp cap housing 151, the first sealing ring 155 is disposed between the lamp cap housing 151 and the lamp cap 152, the lamp cap 152 has a limiting surface therein, one side of the transparent mirror 154 abuts on the limiting surface, the waterproof gasket 153 is disposed between the transparent mirror 154 and the limiting surface, one end of the light outlet of the reflective cup 130 abuts on the transparent mirror 154, one end of the reflective cup 130 opposite to the light outlet is fixedly connected with the lamp cap holder 110, the light source substrate 120 is fixedly connected with the lamp cap holder 110 and makes the light source on the light source substrate 120 disposed at the end of the reflective cup 130 opposite to the light outlet, the lamp cap holder 110 is fixedly connected with the lamp cap housing 151, the heat sink 140 is disposed on the light source substrate 120 to dissipate the heat generated by the light source, the plug wire port 171 is disposed on the lamp cap housing 151 for inserting a charging wire, the plug wire port 171 is electrically connected with the electric storage device 300, the plug wire port 171 is connected with the, the port dust plug 172 prevents dust from entering the housing from the plug port 171, the driver 180 is disposed in the base housing 151, and the driver 180 is electrically connected to the electrical storage device 300 and the light source substrate 120, respectively, for controlling the light source substrate 120. The embodiment further includes a rubber gasket 310 and a second sealing ring 230, the second sealing ring 230 is disposed between the lamp cap assembly 100 and the lamp barrel assembly 200, and the rubber gasket 310 is disposed at one end of the power storage device 300 for increasing a buffering force and pushing the power storage device 300 to stably contact with the driver 180.

Referring to fig. 5 and 6, in the present embodiment, the lamp barrel assembly 200 includes a first lamp barrel 210 and a second lamp barrel 220, the second lamp barrel 220 is sleeved on the first lamp barrel 210, and an adhesive groove 211 for placing the adhesive 102 is formed on an outer side wall of the first lamp barrel 210. The number of the adhesive grooves 211 is two, and the two adhesive grooves 211 are respectively formed at both ends of the first lamp cylinder 210, but a plurality of adhesive grooves 211 may be used. Establish on first lamp section of thick bamboo 210 through second lamp section of thick bamboo 220 cover, can strengthen the intensity of a lamp section of thick bamboo, in addition, because the material of first lamp section of thick bamboo 210 and second lamp section of thick bamboo 220 is different, can with the advantage of different materials with on the lamp section of thick bamboo in this embodiment, for example the combination of the first lamp section of thick bamboo 210 that the material is lighter and the second lamp section of thick bamboo 220 that material intensity is high, the intensity of a lamp section of thick bamboo is high and the quality is light, through dripping glue in viscose groove 211, can be very convenient with first lamp section of thick bamboo 210 and second lamp section of thick bamboo 220 fixed connection, because viscose 102 places in viscose groove 211, the phenomenon of being difficult for viscose 102 to leak outward during the bonding.

Referring to fig. 5 and 6, in the present embodiment, preferably, the first lamp cylinder 210 is a cylindrical shape, and the adhesive groove 211 is an annular groove. The annular groove facilitates the flow of the adhesive 102 during the dripping process, and preferably, the bottom surface of the annular groove is extended radially outward with a protrusion 212, and when the adhesive 102 is solidified, the protrusion 212 can limit the rotation of the adhesive 102 in the annular groove, thereby enhancing the stability of the adhesive 102 after solidification. Preferably, the second lamp cartridge 220 is a carbon fiber material. The protection performance of the whole shell of the flashlight is far higher than that of other flashlights, and the strength of the flashlight and the strength of the traditional flashlight are greatly improved. One end of the first lamp barrel 210 extends outward in the vertical axial direction to form a limiting step 213, and one end of the second lamp barrel 220 abuts against the limiting step 213. The stability of the connection between the first lamp cylinder 210 and the second lamp cylinder 220 can be enhanced by the limiting step 213, and the second lamp cylinder 220 can be limited from sliding on the first lamp cylinder 210.

Referring to fig. 6, the embodiment further includes a tightening block 214, the tightening block 214 is disposed on an outer sidewall of the first lamp cylinder 210 or an inner sidewall of the second lamp cylinder 220, preferably, the tightening block 214 is disposed at one end of the limiting step 213 on the first lamp cylinder 210, along an axial direction of the first lamp cylinder 210, one end of the tightening block 214 facing the lamp head assembly 100 has a transition surface to smoothly transition to the outer sidewall of the first lamp cylinder 210, so as to more conveniently sleeve the second lamp cylinder 220 on the first lamp cylinder 210, and in addition, the tightening block 214 is respectively in interference fit with the first lamp cylinder 210 and the second lamp cylinder 220, so as to further limit relative sliding between the first lamp cylinder 210 and the second lamp cylinder 220, so that the first lamp cylinder 210 and the second lamp cylinder 220 are more stably mounted.

Referring to fig. 5, in the present embodiment, a method for dispensing a lamp barrel assembly 200 in the above embodiment is provided to bond a first lamp barrel 210 and a second lamp barrel 220, the method for dispensing a lamp barrel assembly 200 includes:

Sliding the second lamp cylinder along the axial direction until the opening part of the adhesive groove is shielded by the second lamp cylinder;

And dripping adhesive into the adhesive groove and simultaneously rotating the first lamp cylinder around the axis.

Specifically, the present embodiment provides an embodiment, which includes the following specific steps:

S101, vertically placing a first lamp barrel 210 and a second lamp barrel 220;

S102, sliding the second lamp cylinder 220 upwards along the axial direction until part of the adhesive grooves 211 are shielded by the second lamp cylinder 220;

S103, dripping glue into the glue groove 211 and simultaneously rotating the first lamp barrel 210;

S104, continuously sliding the second lamp tube 220 upwards along the axial direction, and repeating the step S103 when the adhesive groove 211 is not completely shielded by the second lamp tube 220;

And S105, repeating the step S104 until the adhesive groove 211 is completely shielded by the second lamp cylinder 220.

Adhesive 102 is an acrylic structural adhesive, preferably ergo.1510 acrylic structural adhesive. The adhesive 102 is made of a carbon fiber composite material with strong adhesive force, so that the first lamp cylinder 210 and the second lamp cylinder 220 are bonded more stably.

By means of the glue dripping manner in the embodiment, glue overflow and glue leakage can be avoided, and the first lamp cylinder 210 and the second lamp cylinder 220 can be well combined together.

The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention, and it is therefore to be understood that the invention is not limited by the scope of the appended claims.