阅读说明：本技术 一种枕头基体、温控枕头及温控枕头的生产工艺 (Pillow base body, temperature control pillow and production process of temperature control pillow ) 是由 李艳萍 梁长翠 李敬 王玉娟 于 2020-05-06 设计创作，主要内容包括：本发明涉及枕头及生产工艺技术领域,具体公开了一种枕头基体、温控枕头及温控枕头的生产工艺,该枕头基体由硅胶材料制成,包括颈部支撑部和头部支撑部,所述的头部支撑部呈圆弧凸起状,所述头部支撑部呈圆弧下凹状,所述的颈部支撑部和头部支撑部上均设有按摩固定部,所述的按摩固定部的上部与颈部支撑部和头部支撑部上表面之间设有温控层,所述温控层设有定位孔,定位孔套设在按摩固定部上,所述温控层内设有温控组件,所述温控层的上侧边部设有连接边,该温控枕头包括枕头套和上述枕头基体,本发明的有益效果为：符合人体工学原理,易清洗,具有温控功能,使用舒适度高。(The invention relates to the technical field of pillows and production processes, and particularly discloses a pillow base body, a temperature control pillow and a production process of the temperature control pillow, wherein the pillow base body is made of a silica gel material and comprises a neck supporting part and a head supporting part, the head supporting part is in an arc convex shape, the head supporting part is in an arc concave shape, massage fixing parts are arranged on the neck supporting part and the head supporting part respectively, a temperature control layer is arranged between the upper part of the massage fixing part and the upper surfaces of the neck supporting part and the head supporting part, the temperature control layer is provided with a positioning hole, the positioning hole is sleeved on the massage fixing part, a temperature control component is arranged in the temperature control layer, a connecting edge is arranged at the upper side part of the temperature control layer, the temperature control pillow comprises a pillow cover and the pillow base: accords with the principle of human engineering, is easy to clean, has the function of temperature control and has high use comfort.)

1. A pillow base body is characterized in that the base body (100) is made of silica gel materials and comprises a neck supporting part (110) and a head supporting part (120), the neck supporting part (110) is in a circular arc convex shape, the head supporting part (120) is in a circular arc concave shape, the neck supporting part (110) and the head supporting part (120) are both provided with a plurality of massage fixing parts (130), a temperature control layer (200) is arranged between the upper part of the massage fixing part (130) and the upper surfaces of the neck supporting part (110) and the head supporting part (120), the temperature control layer (200) is provided with a positioning hole (210), the positioning hole (210) is sleeved on the massage fixing part (130), be equipped with control by temperature change subassembly (220) in control by temperature change layer (200), the side of going up of control by temperature change layer (200) limit portion is equipped with connection limit (230), and the side at base member (100) is fixed at the both ends of control by temperature change layer (200).

2. The pillow base of claim 1, wherein the massage fixing portion (130) is integrally formed with the pillow base (100) and comprises a massage head (131) and a fixing rod (132), the massage head (131) is located at the top end of the fixing rod (132), and the bottom end of the fixing rod (132) is connected with the pillow base (100).

3. The pillow base according to claim 2, wherein the massage heads (131) are semi-spherical, the fixing bars (132) are cylindrical bars, and the maximum cross-sectional area of the massage heads (131) is larger than the cross-sectional area of the fixing bars (132).

4. The pillow base of claim 1, wherein the temperature control component (220) is laid in the temperature control layer (200) and comprises a tencel fiber tube layer composed of tencel fiber tubes (221) side by side and down filled on the outer periphery of the tencel fiber tube layer, the tencel fiber tubes (221) are filled with PCM particles (222), and the tencel fiber tubes (221) are not in contact with the massage fixing part (130).

5. The pillow base according to claim 1, characterised in that the temperature control layer (200) is a number of layers of PCM liquid soaked woven tencel fabric (240) connected one on top of the other.

6. The pillow base of claim 5, wherein a membrane (300) is arranged between the lower surface of the temperature control layer (200) and the upper surface of the base (100) and on the upper surface of the temperature control layer (200).

7. A temperature control pillow, which comprises a pillow cover (400), and is characterized by further comprising the pillow base body as claimed in any one of claims 1-6, wherein the pillow cover (400) covers the pillow base body.

8. The temperature control pillow as claimed in claim 7, wherein the two sides of the pillow cover (400) are provided with bonding edges (410) which are matched with the connecting edges (230) of the pillow base body (100), and the two ends of the pillow cover (400) are provided with the closing zippers (420).

9. The temperature-controlled pillow according to claim 8, wherein the connecting edge (230) and the bonding edge (410) are magic tapes matched with each other.

10. A production process of a temperature control pillow is characterized by comprising the following steps:

s1, manufacturing the temperature control layer (200): manufacturing a plurality of tubular supporting bodies by using tencel fiber cloth, filling PCM particles (222) into the tubular supporting bodies, then packaging, laying the plurality of tubular supporting bodies filled with the PCM particles (222) on one layer of tencel fiber cloth at intervals, filling down feather into gaps, then packaging the other layer of tencel fiber cloth at the top, and then punching positioning holes (210);

s2, manufacturing of the pillow base body: integrally injection-molding a silica gel material into the base body (100) by using a base body (100) mold through an injection molding machine, wherein a positioning hole (210) of the temperature control layer (200) passes through the massage fixing part (130) to enable the temperature control layer (200) to be tightly attached to the neck supporting part (110) and the head supporting part (120);

s3, manufacturing a pillow cover (400), cutting the cloth of the pillow cover (400) according to the size of the pillow base body (100), sewing a bonding edge (410) matched with the connecting edge (230) at the inner side of the middle part of the pillow cover (400) cloth, and sewing a zipper at the side of the pillow cover (400) cloth;

s4, manufacturing the temperature control pillow, namely placing the pillow base body manufactured in the step S2 in the middle of the pillow cover (400) cloth, enabling the bonding edge (410) to be attached to the connecting edge (230), wrapping the pillow with the pillow cover (400) cloth, and then pulling the zipper to close to finish manufacturing.

Technical Field

The invention relates to the technical field of pillows and production thereof, in particular to a pillow base body, a temperature control pillow and a production process of the temperature control pillow.

Background

The pillow is an essential product for people to rest, the influence of the pillow on the sleeping quality is not inferior to that of a mattress, and a pillow with an excellent structure is needed for good sleeping.

For example, the technical scheme of the latex pillow comprises a first fabric layer, a latex layer and a second fabric layer which are sequentially arranged from top to bottom, wherein the first fabric layer is located on the uppermost layer of the latex pillow and is in contact with a human body, the latex layer is composed of latex, the latex layer comprises an upper surface and a lower surface, the upper surface is connected with the first fabric layer, the lower surface is connected with the second fabric layer, the upper surface comprises a first pillow position and a second pillow position, the first pillow position is higher than the second pillow position, the first pillow position is used for lateral lying, the second pillow position is used for supine lying, and the second fabric layer is located on the lowermost layer of the latex pillow and is in contact with a mattress.

The technical effects are as follows: the latex pillow conforms to the principle of human engineering, can effectively reduce the pressure of cervical vertebra, comprehensively promote blood microcirculation, release the pressure of human body and help people to easily enter a sleep state; moreover, the latex pillow has double pillow positions and is suitable for users of different ages and different postures; in addition, the latex pillow has strong hygroscopicity and air permeability, can effectively reduce snoring, and is suitable for patients with asthma; in addition, the latex pillow is simple in structure, easy to realize and convenient for batch production.

However, the above technical solutions still have the following problems:

1. the latex material is not easy to clean, is easy to deform after cleaning, and is easy to change color and yellow after long-term use.

2. The function is single, can not realize the temperature control within a certain range to the pillow, leads to using the travelling comfort poor.

Therefore, it is necessary to provide a new pillow base, a temperature control pillow and a production process of the temperature control pillow.

Disclosure of Invention

Aiming at the defects in the prior art, the first purpose of the invention is to provide a pillow base body, which comprises a neck supporting part and a head supporting part, accords with the principle of ergonomics, can effectively reduce the pressure of cervical vertebrae, comprehensively promotes blood microcirculation, releases the pressure of human body, helps people easily enter a sleep state, is made of silica gel materials, is easy to clean and dry, and has the function of temperature control.

The second purpose of the invention is to provide a temperature control pillow, the pillow cover and the pillow base body are easy to disassemble and convenient to clean, the temperature control layer can keep the pillow surface within a certain temperature range, and the pillow is comfortable to use.

The third purpose of the invention is to provide a production process of the temperature control pillow, which is simple and easy to implement.

The first purpose of the invention is realized by the following technical scheme:

the utility model provides a pillow base member, is made by silica gel material, includes neck supporting part and head supporting part, the head supporting part be the protruding form of circular arc, the head supporting part is concavity under the circular arc, neck supporting part and head supporting part on all be equipped with the massage fixed part, the upper portion of massage fixed part and neck supporting part and head supporting part upper surface between be equipped with the control by temperature change layer, the control by temperature change layer is equipped with the locating hole, and the locating hole cover is established on the massage fixed part, be equipped with temperature control component in the control by temperature change layer, the last side portion on control by temperature change layer is equipped with the connection limit, and the side at the base.

By adopting the technical scheme: the pillow main body is injection-molded by adopting a silica gel material, is easy to clean, long in service time and free from color change, is provided with the neck supporting part and the head supporting part, accords with the ergonomic principle, can effectively reduce the pressure of the cervical vertebra, comprehensively promotes the blood microcirculation, releases the pressure of the human body and helps the user to easily enter the sleep state; the temperature control layer absorbs heat when the temperature is high and reduces the pillow surface temperature, releases heat when the low temperature and heats the pillow surface, can keep the pillow surface in certain temperature range, and the pillow is comfortable, and the massage fixed part plays two effects here: firstly, can play the effect of massage to user's head and neck, secondly carry on spacing fixed to the control by temperature change layer, make it hug closely pillow base member upper surface, set up the connection limit and easily be connected with the pillow cover, can be convenient disassemble wash alone.

The present invention in a preferred example may be further configured to: the massage fixing part and the pillow base body are integrally formed and comprise massage heads and fixing rods, the massage heads are located at the top ends of the fixing rods, and the bottom ends of the fixing rods are connected with the pillow base body.

By adopting the technical scheme: the massage head plays the effect of massage to user's head and neck, and the dead lever can support the massage head, simultaneously with the first spacing control by temperature change layer of massage together, makes it hug closely pillow base member upper surface, does not produce dislocation and removal.

The present invention in a preferred example may be further configured to: the massage head is in a semi-spherical shape, the fixing rod is a cylindrical rod, and the maximum cross-sectional area of the massage head is larger than that of the fixing rod.

By adopting the technical scheme: the semi-spherical massage head is high in comfort, the maximum cross section area of the massage head is larger than that of the fixing rod, the temperature control layer part can be guaranteed to be separated from the massage head, and the fixing effect is good.

The present invention in a preferred example may be further configured to: the temperature control assembly is paved in the temperature control layer and comprises a tencel fiber tube layer and down filled on the outer peripheral side of the tencel fiber tube layer, wherein the tencel fiber tube layer is formed by arranging tencel fiber tubes side by side, PCM particles are filled in the tencel fiber tube, and the tencel fiber tube is not in contact with the massage fixing part.

By adopting the technical scheme: PCM granule is a phase change material, can absorb or release the heat at the in-process of phase transition, reaches the effect of control by temperature change, and it is not contacted with the massage fixed part that the tencel fiber tube has guaranteed the overall structure uniformity on control by temperature change layer, and under pleasing to the eye condition, the comfort level is higher.

The present invention in a preferred example may be further configured to: the temperature control layer is formed by a plurality of layers of tencel fiber woven cloth which are mutually overlapped and connected and soaked by PCM liquid.

By adopting the technical scheme: tencel fiber is a novel artificial cellulose fiber, it comes from the cellulose in the trees, through adopting organic solvent (NMMO) spinning technology, accomplish under the physical action, whole manufacturing process is nontoxic, pollution-free, prevent mite, antistatic while have durability strong, elasticity is good, difficult wrinkle, be convenient for arrange advantages such as washing, relative density 1.5, the moisture regain is 11%, have stronger dry state, wet state reinforce, and be convenient for retrieve and recycle, adopt the intraductal PCM granule that fills of Tencel fiber, the PCM granule is a phase change material, can realize the effect of controlling the temperature, when being in the solid state simultaneously, can wash the base member, keep the pillow base member clean and sanitary.

The present invention in a preferred example may be further configured to: and diaphragms are arranged between the lower surface of the temperature control layer and the upper surface of the pillow base body and on the upper surface of the temperature control layer.

By adopting the technical scheme: the diaphragm is made of modified PP, and hydrophilic groups are introduced into PP resin, so that the film is good in water resistance and good in vapor permeability, and can prevent loss of liquid phase PCM.

The second purpose of the invention is realized by the following technical scheme:

a temperature control pillow, which comprises a pillow cover and a pillow base body according to any one of claims 1 to 6, wherein the pillow cover covers the pillow base body.

By adopting the technical scheme: the pillow accords with human mechanics, and the comfort level is high, has the function of control by temperature change, can promote user's sleep quality greatly.

The present invention in a preferred example may be further configured to: the two sides of the pillow cover are provided with bonding edges matched with the connecting edges of the pillow base body, and the two ends of the pillow cover are provided with closing zippers.

By adopting the technical scheme: the convenient connection and the separation of the pillow cover and the pillow base body can be realized, and the pillow cover and the pillow base body can be conveniently and separately cleaned.

The present invention in a preferred example may be further configured to: the connecting edge and the bonding edge are magic tapes matched with each other.

By adopting the technical scheme: the magic tape is convenient to use, low in cost and easy to purchase and use.

The third purpose of the invention is realized by the following technical scheme:

a production process of a temperature control pillow comprises the following steps:

s1, manufacturing a temperature control layer: manufacturing a plurality of tubular bearing bodies by using tencel fiber cloth, filling PCM particles into the tubular bearing bodies, then packaging, laying a plurality of tubular bearing bodies filled with the PCM particles on one layer of tencel fiber cloth at intervals, filling down feather into gaps, then packaging the other layer of tencel fiber cloth at the top, and then punching positioning holes;

s2, manufacturing of the pillow base body: integrally injection-molding a silica gel material into a pillow base body by using a pillow base body mold through an injection molding machine, wherein a positioning hole of the temperature control layer penetrates through the massage fixing part to enable the temperature control layer to be tightly attached to the neck supporting part and the head supporting part;

s3, manufacturing a pillow cover, cutting a pillow cover cloth according to the size of a pillow base body, sewing a bonding edge matched with the connecting edge at the inner edge side of the middle part of the pillow cover cloth, and sewing a zipper at the edge side of the pillow cover cloth;

s4, manufacturing the temperature control pillow, namely placing the pillow base body manufactured in the step S2 in the middle of the pillow cover cloth, enabling the bonding edge to be attached to the connecting edge, wrapping the pillow with the pillow cover cloth, and then closing the zipper to finish manufacturing.

By adopting the technical scheme: the production process flow is simple, easy to realize and suitable for mechanized mass production.

In summary, the invention includes at least one of the following beneficial technical effects:

1. this pillow base member includes neck supporting part and head supporting part, accords with ergonomic principle, can effectual reduction cervical vertebra pressure, promotes blood microcirculation comprehensively, releases human pressure, and the light sleep state that gets into of help adopts the silica gel material to make, easily washs and dries.

2. The pillow cover and the pillow base body are easy to disassemble and convenient to clean, the temperature control layer can keep the pillow surface within a certain temperature range, and the pillow is comfortable to use.

3. The process is simple and feasible, and is suitable for mechanized and mass production.

Drawings

FIG. 1 is a schematic view of the structure of the substrate of the present invention.

Fig. 2 is a schematic structural diagram of a pillow base with a temperature control function according to an embodiment of the invention.

Fig. 3 is a schematic overall cross-sectional structure of the first embodiment of the present invention.

Fig. 4 is a schematic cross-sectional view of a pillow base with a temperature control function according to a second embodiment of the invention.

The labels in the figure are:

100. a substrate; 110. a neck support; 120. a head support; 130. a massage fixing part; 131. a massage head; 132. fixing the rod; 200. a temperature control layer; 210. positioning holes; 220. a temperature control assembly; 221. a tencel fiber tube; 222. PCM particles; 230. a connecting edge; 240. tencel fiber woven cloth; 300. a diaphragm; 400. a pillow cover; 410. bonding edges; 420. the zipper is closed.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.