Fermentation device for biological preparation and processing method

文档序号:1333041 发布日期:2020-07-17 浏览:29次 中文

阅读说明:本技术 一种生物制备用发酵装置及加工方法 (Fermentation device for biological preparation and processing method ) 是由 王朋帅 于 2020-04-28 设计创作,主要内容包括:本发明公开了一种生物制备用发酵装置,包括发酵外筒,所述发酵外筒顶部和底部筒体的外侧面上均固定设置有顶紧组件,两组所述顶紧组件之间顶紧设置有多组发酵筒升温组件,所述发酵外筒的内部固定设置有升料组件,所述升料组件的底部固定设置有双向升料电机,通过搅拌电机带动搅拌杆和斜型搅拌刀片转动,对发酵外筒的各种发酵原料进行均料搅拌,通过多组发酵筒升温组件对发酵外筒的内部进行加热升温处理,通过双向升料电机带动升料螺旋杆双向转动,实现生物发酵料的出料和升料,通过斜型搅拌刀片的转动,使发酵原料在倒锥型导料底座上时,有一个向下滑动的推动力,从而保证发酵原料可以顺利的通过斜型进料口进入升料筒内。(The invention discloses a fermentation device for biological preparation, which comprises a fermentation outer cylinder, wherein the outer side surfaces of a cylinder body at the top and the bottom of the fermentation outer cylinder are fixedly provided with jacking components, a plurality of groups of fermentation cylinder heating components are arranged between two groups of jacking components in a jacking manner, the interior of the fermentation outer cylinder is fixedly provided with a material lifting component, the bottom of the material lifting component is fixedly provided with a bidirectional material lifting motor, a stirring rod and an inclined stirring blade are driven to rotate by the stirring motor to perform material homogenizing and stirring on various fermentation raw materials of the fermentation outer cylinder, the interior of the fermentation outer cylinder is subjected to heating and temperature rising treatment by the plurality of groups of fermentation cylinder heating components, a material lifting screw rod is driven to bidirectionally rotate by the bidirectional material lifting motor to realize the discharging and material lifting of biological fermentation materials, and when the fermentation raw materials are on an inverted cone type material guide base, a driving force for downward sliding is generated by the rotation of the, thereby ensuring that the fermentation raw materials can smoothly enter the material lifting cylinder through the inclined feed inlet.)

1. A fermentation device for bio-preparation, includes fermentation urceolus (1), its characterized in that: a fermentation top cover (3) is fixedly arranged above the fermentation outer barrel (1) through an industrial hasp (2), a packing hopper (4) is fixedly arranged at the top of the fermentation top cover (3), a plurality of stirring motors (5) are arranged on a cover body of the fermentation top cover (3) through a support fixing ring, jacking components (6) are fixedly arranged on the top of the fermentation outer barrel (1) and the outer side surface of a barrel body at the bottom of the fermentation outer barrel, a plurality of groups of fermentation barrel temperature rise components (7) are arranged between the two groups of jacking components (6) in a jacking mode, a material lifting component (8) is fixedly arranged inside the fermentation outer barrel (1), and a bidirectional material lifting motor (9) is fixedly arranged at the bottom of the material lifting component (8);

the jacking assembly (6) comprises an outer fixed ring plate (601), and a plurality of arc-shaped jacking inner plates (603) are elastically and fixedly arranged on the inner side surface of the outer fixed ring plate (601) through jacking springs (602);

the fermentation cylinder heating assembly (7) comprises an arc-shaped heating plate (701), a heating rod (702) is fixedly arranged on the inner side surface of the arc-shaped heating plate (701), a hand-pulling plate (704) is fixedly arranged on the outer side surface of the arc-shaped heating plate (701), and a heat-insulating empty groove (703) is formed in the arc-shaped heating plate (701);

the bottom of the fermentation outer cylinder (1) is fixedly provided with a supporting leg (102), and the bottom of the inner cylinder body of the fermentation outer cylinder (1) is fixedly provided with an inverted cone-shaped material guide base (101);

the material lifting assembly (8) comprises a material lifting cylinder (801), a conical discharging base (803) is fixedly arranged inside a cylinder body at the bottom of the material lifting cylinder (801), discharging pipes (804) are fixedly arranged on two sides of the material lifting cylinder (801) close to the cylinder body at the bottom of the conical discharging base (803), and inclined feeding holes (802) are formed in two sides of the material lifting cylinder (801) close to the cylinder body of the inverted cone-shaped material guiding base (101);

a stirring rod (501) is fixedly arranged on a shaft rod of the stirring motor (5), an inclined stirring blade (502) is fixedly arranged on the stirring rod (501), a material lifting screw rod (901) is arranged inside the material lifting cylinder (801), a bottom rod body of the material lifting screw rod (901) is in penetrating sliding connection with a conical discharging base (803) through a bearing seat, a rod body of the material lifting screw rod (901) is in rotating connection with a bidirectional material lifting motor (9), and a sealing cover (401) is arranged on the top of the filling hopper (4) in a threaded manner;

the fermentation cylinder heating assemblies (7) are tightly fixed on the outer side barrel of the fermentation outer barrel (1) through the two groups of tightening assemblies (6), and an annular closed fermentation cylinder heating structure is formed between the fermentation cylinder heating assemblies (7) on the peripheral barrel of the fermentation outer barrel (1).

2. The fermentation apparatus for biological preparation according to claim 1, wherein: the top end surface seat body of the conical discharging base (803) and the bottom end surface pipe body of the discharging pipe (804) are positioned on the same inclined surface.

3. The fermentation apparatus for biological preparation according to claim 1, wherein: the top end surface seat body of the inverted cone type material guiding base (101) and the bottom opening body of the inclined type material inlet (802) are positioned on the same inclined plane.

4. The fermentation apparatus for biological preparation according to claim 1, wherein: and a heat-insulating pad is laid in the heat-insulating empty groove (703).

5. The method of processing a fermentation installation for biological preparation according to claim 1, comprising the following operating steps:

firstly, adding various fermentation raw materials into a fermentation outer cylinder (1) through a filling hopper (4);

secondly, starting a stirring motor (5) to drive a stirring rod (501) and an inclined stirring blade (502) to rotate, and homogenizing and stirring various fermentation raw materials in the fermentation outer barrel (1);

thirdly, starting a bidirectional material lifting motor (9) to drive a material lifting screw rod (901) to rotate, and conveying the fermentation raw materials sliding from the bottom of the fermentation outer cylinder (1) into the material lifting assembly (8) to the top of the fermentation outer cylinder (1);

fourthly, a plurality of groups of fermentation cylinder heating assemblies (7) are installed and tightly propped against the periphery of the fermentation outer cylinder (1) through a propping assembly (6), and the interior of the fermentation outer cylinder (1) is heated and heated through the plurality of groups of fermentation cylinder heating assemblies (7);

fifthly, after fermentation is finished, the rotation direction of the bidirectional material lifting motor (9) is turned, and fermentation raw materials sliding from the bottom of the fermentation outer cylinder (1) into the material lifting assembly (8) are conveyed into the material discharging pipe (804).

Technical Field

The invention belongs to the technical field of biological preparation, and particularly relates to a fermentation device for biological preparation and a processing method.

Background

The biological fertilizer is prepared by industrially culturing and fermenting one or more beneficial microorganisms.

Disclosure of Invention

To solve the problems set forth in the background art described above. The invention provides a fermentation device for biological preparation and a processing method, which have the characteristics of convenient discharging and effective guarantee of fermentation quality.

In order to achieve the purpose, the invention provides the following technical scheme: a fermentation device for biological preparation comprises a fermentation outer cylinder, wherein a fermentation top cover is fixedly arranged above the fermentation outer cylinder through an industrial hasp, a packing hopper is fixedly arranged at the top of the fermentation top cover, a plurality of stirring motors are arranged on a cover body of the fermentation top cover through a support fixing ring, jacking components are fixedly arranged on the outer side surfaces of a top barrel body and a bottom barrel body of the fermentation outer cylinder, a plurality of groups of fermentation cylinder heating components are arranged between two groups of jacking components in a jacking mode, a material lifting component is fixedly arranged inside the fermentation outer cylinder, and a bidirectional material lifting motor is fixedly arranged at the bottom of the material lifting component;

the jacking assembly comprises an outer fixed ring plate, and a plurality of arc-shaped jacking inner plates are elastically and fixedly arranged on the inner side surface of the outer fixed ring plate through jacking springs;

the fermentation cylinder heating assembly comprises an arc-shaped heating plate, a heating rod is fixedly arranged on the inner side surface of the arc-shaped heating plate, a hand-pulling plate is fixedly arranged on the outer side surface of the arc-shaped heating plate, and a heat-preservation empty groove is formed in the arc-shaped heating plate;

the bottom of the fermentation outer cylinder is fixedly provided with a supporting leg, and the bottom of the inner cylinder body of the fermentation outer cylinder is fixedly provided with an inverted cone-shaped material guide base;

the material lifting assembly comprises a material lifting cylinder, a conical discharging base is fixedly arranged inside a cylinder body at the bottom of the material lifting cylinder, discharging pipes are fixedly arranged on two sides of the material lifting cylinder close to the cylinder body at the bottom of the conical discharging base, and inclined feeding holes are formed in two sides of the material lifting cylinder close to the cylinder body of the inverted cone type material guiding base;

a stirring rod is fixedly arranged on a shaft lever of the stirring motor, an inclined stirring blade is fixedly arranged on the stirring rod, a material lifting screw rod is arranged inside the material lifting cylinder, a bottom rod body of the material lifting screw rod is in penetrating sliding connection with the conical discharging base through a bearing seat, a rod body of the material lifting screw rod is in rotating connection with the bidirectional material lifting motor, and a sealing cover is arranged on the top of the filling hopper in a threaded manner;

the fermentation cylinder heating assemblies are tightly fixed on the outer side barrel of the fermentation outer barrel through the two groups of jacking assemblies, and an annular closed fermentation cylinder heating structure is formed between the fermentation cylinder heating assemblies on the peripheral barrel of the fermentation outer barrel.

Preferably, the top end surface seat body of the conical discharge base and the bottom end surface tube body of the discharge tube are positioned on the same inclined plane.

Preferably, the seat body at the top end surface of the inverted cone type material guiding base and the bottom opening body of the inclined type material inlet are positioned on the same inclined plane.

Preferably, a heat-insulating pad is laid in the heat-insulating empty groove.

The processing method of a fermentation device for biological preparation, characterized by comprising the following operating steps:

firstly, adding various fermentation raw materials into the fermentation outer cylinder through a filling hopper;

secondly, starting a stirring motor to drive a stirring rod and an inclined stirring blade to rotate, and homogenizing and stirring various fermentation raw materials in the fermentation outer barrel;

thirdly, starting a bidirectional material lifting motor to drive a material lifting screw rod to rotate, and conveying the fermentation raw material sliding from the bottom of the fermentation outer cylinder into the material lifting assembly to the top of the fermentation outer cylinder;

fourthly, the plurality of groups of fermentation cylinder heating assemblies are tightly installed and pressed on the periphery of the fermentation outer cylinder through the pressing assembly, and the interior of the fermentation outer cylinder is heated through the plurality of groups of fermentation cylinder heating assemblies;

and fifthly, after fermentation is finished, the rotation direction of the bidirectional material lifting motor is turned, and the fermentation raw materials sliding from the bottom of the fermentation outer cylinder into the material lifting assembly are conveyed into the discharge pipe.

Compared with the prior art, the invention has the beneficial effects that: when the invention is used, various fermentation raw materials are added into the fermentation outer cylinder through the filling hopper, the stirring motor is started to drive the stirring rod and the inclined stirring blade to rotate, the various fermentation raw materials of the fermentation outer cylinder are homogenized and stirred, the inside of the fermentation outer cylinder is heated and heated through the plurality of groups of fermentation cylinder heating assemblies, the fermentation quality of biological raw materials is ensured, the bidirectional material lifting motor drives the material lifting screw rod to rotate, the fermentation raw materials sliding from the bottom of the fermentation outer cylinder into the material lifting assembly are conveyed to the top of the fermentation outer cylinder, the fluidity of the biological raw materials at the top and the bottom of the fermentation outer cylinder is ensured, the fermentation quality of the biological raw materials at the top and the bottom is further ensured, after the fermentation is finished, the rotation direction of the bidirectional material lifting motor is reversed, the fermentation raw materials sliding from the bottom of the fermentation outer cylinder into the material lifting assembly are conveyed into the discharge pipe, and, the discharging is convenient, the top end surface seat body of the inverted cone type material guiding base and the bottom opening body of the inclined type material feeding hole are positioned on the same inclined plane, when the fermentation raw materials are arranged on the inverted cone type material guiding base, a downward sliding driving force is provided, so that the fermentation raw materials can smoothly enter the material lifting cylinder through the inclined type material feeding hole, the subsequent material lifting and discharging of the fermentation materials are convenient, a plurality of groups of fermentation cylinder temperature rising assemblies are tightly fixed on the outer side surface cylinder body of the fermentation outer cylinder through two groups of tightening assemblies, and an annular closed fermentation cylinder heating structure is formed on the peripheral cylinder body of the fermentation outer cylinder among the plurality of groups of fermentation cylinder temperature rising assemblies, through the mode, the disassembly and the assembly of the fermentation cylinder temperature rising assemblies during use are convenient, meanwhile, the temperature rising processing of the biological fermentation raw materials in the fermentation outer cylinder is convenient, and simultaneously, the fermentation cylinder temperature rising assemblies tightly abut against the fermentation outer cylinder through the tightening springs and the arc tightening inner plates, thereby further guarantee the efficiency of heating intensification, the heat preservation heat insulating mattress has been laid to the inside of heat preservation dead slot, through this kind of mode, reduces the thermal loss when heating, the energy saving.

Drawings

FIG. 1 is a cross-sectional view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is an enlarged schematic view of the present invention at A;

FIG. 4 is a perspective view of the outer fermentation cylinder of the present invention;

FIG. 5 is a sectional view of the outer fermentation cylinder according to the present invention;

FIG. 6 is a perspective view of a warming assembly of the fermenter according to the present invention;

in the figure: 1. a fermentation outer cylinder; 101. an inverted cone type material guiding base; 102. supporting legs; 2. an industrial hasp; 3. a fermentation top cover; 4. a filling hopper; 401. a sealing cover; 5. a stirring motor; 501. a stirring rod; 502. an inclined stirring blade; 6. jacking the assembly; 601. an outer retainer plate; 602. the spring is tightly propped; 603. the arc-shaped tightly props the inner plate; 7. a fermentation cylinder heating component; 701. an arc-shaped temperature rising plate; 702. a heating rod; 703. a heat preservation empty slot; 704. a hand-pulled plate; 8. a material lifting assembly; 801. a charging barrel is lifted; 802. an inclined feed inlet; 803. a conical discharge base; 804. a discharge pipe; 9. a bidirectional material lifting motor; 901. and (4) a material lifting screw rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides the following technical solutions: a fermentation device for biological preparation comprises a fermentation outer cylinder 1, a fermentation top cover 3 is fixedly arranged above the fermentation outer cylinder 1 through an industrial hasp 2, a packing hopper 4 is fixedly arranged at the top of the fermentation top cover 3, a plurality of stirring motors 5 are arranged on a cover body of the fermentation top cover 3 through a support fixing ring, jacking components 6 are fixedly arranged on the outer side surfaces of the top and bottom cylinders of the fermentation outer cylinder 1, a plurality of fermentation cylinder heating components 7 are arranged between two groups of jacking components 6 in a jacking mode, a material lifting component 8 is fixedly arranged inside the fermentation outer cylinder 1, and a bidirectional material lifting motor 9 is fixedly arranged at the bottom of the material lifting component 8;

the jacking assembly 6 comprises an outer fixed ring plate 601, and a plurality of arc-shaped jacking inner plates 603 are elastically and fixedly arranged on the inner side surface of the outer fixed ring plate 601 through jacking springs 602;

the fermentation cylinder heating assembly 7 comprises an arc-shaped heating plate 701, a heating rod 702 is fixedly arranged on the inner side surface of the arc-shaped heating plate 701, a hand-pulling plate 704 is fixedly arranged on the outer side surface of the arc-shaped heating plate 701, and a heat-preservation empty groove 703 is formed in the arc-shaped heating plate 701;

the bottom of the fermentation outer cylinder 1 is fixedly provided with a supporting leg 102, and the bottom of the inner cylinder of the fermentation outer cylinder 1 is fixedly provided with an inverted cone-shaped material guide base 101;

the material lifting assembly 8 comprises a material lifting cylinder 801, a conical discharging base 803 is fixedly arranged inside a cylinder body at the bottom of the material lifting cylinder 801, discharging pipes 804 are fixedly arranged on two sides of the material lifting cylinder 801 close to the cylinder body at the bottom of the conical discharging base 803, and inclined feeding holes 802 are formed in two sides of the material lifting cylinder 801 close to the cylinder body of the inverted cone-shaped material guiding base 101;

a stirring rod 501 is fixedly arranged on a shaft rod of the stirring motor 5, an inclined stirring blade 502 is fixedly arranged on the stirring rod 501, a material lifting screw rod 901 is arranged inside the material lifting cylinder 801, a bottom rod body of the material lifting screw rod 901 is in penetrating sliding connection with the conical discharging base 803 through a bearing seat, a rod body of the material lifting screw rod 901 is in rotating connection with the bidirectional material lifting motor 9, and a sealing cover 401 is arranged on the top thread of the filling hopper 4;

the plurality of groups of fermentation cylinder heating components 7 are tightly fixed on the outer side barrel body of the fermentation outer barrel 1 through the two groups of tightly-pushing components 6, and an annular closed fermentation cylinder heating structure is formed between the plurality of groups of fermentation cylinder heating components 7 on the peripheral barrel body of the fermentation outer barrel 1.

In this embodiment, preferably, the top end surface seat body of the conical discharging base 803 and the bottom end surface tube body of the discharging tube 804 are on the same inclined plane.

In this embodiment, preferably, the top surface seat body of the inverted cone type material guiding base 101 and the bottom opening body of the inclined type material inlet 802 are located on the same inclined plane.

In this embodiment, preferably, a heat insulating pad is laid inside the heat insulating empty slot 703.

A processing method of a fermentation device for biological preparation is characterized by comprising the following operation steps:

firstly, adding various fermentation raw materials into the fermentation outer cylinder 1 through a filling funnel 4;

secondly, starting the stirring motor 5 to drive the stirring rod 501 and the inclined stirring blade 502 to rotate, and homogenizing and stirring various fermentation raw materials in the fermentation outer barrel 1;

thirdly, starting the bidirectional material lifting motor 9 to drive the material lifting screw rod 901 to rotate, and conveying the fermentation raw material sliding from the bottom of the fermentation outer cylinder 1 into the material lifting assembly 8 to the top of the fermentation outer cylinder 1;

fourthly, the plurality of groups of fermentation cylinder heating assemblies 7 are installed and tightly propped against the periphery of the fermentation outer cylinder 1 through the jacking assembly 6, and the interior of the fermentation outer cylinder 1 is subjected to heating and temperature rising treatment through the plurality of groups of fermentation cylinder heating assemblies 7;

and fifthly, after fermentation is finished, the rotation direction of the bidirectional material lifting motor 9 is turned over, and the fermentation raw materials sliding from the bottom of the fermentation outer cylinder 1 into the material lifting assembly 8 are conveyed into the material discharging pipe 804.

The working principle and the using process of the invention are as follows: when the fermentation device is used, various fermentation raw materials are added into the fermentation outer barrel 1 through the filling hopper 4, the stirring motor 5 is started to drive the stirring rod 501 and the inclined stirring blade 502 to rotate, the various fermentation raw materials in the fermentation outer barrel 1 are homogenized and stirred, the interior of the fermentation outer barrel 1 is heated and heated through the plurality of fermentation barrel heating assemblies 7, the fermentation quality of biological raw materials is ensured, the bidirectional material lifting motor 9 drives the material lifting screw rods 901 to rotate, the fermentation raw materials sliding from the bottom of the fermentation outer barrel 1 into the material lifting assembly 8 are conveyed to the top of the fermentation outer barrel 1, the flowability of the biological raw materials at the top and the bottom of the fermentation outer barrel 1 is ensured, the fermentation quality of the biological raw materials at the top and the bottom is further ensured, after the fermentation is finished, the rotation direction of the bidirectional material lifting motor 9 is reversed, the fermentation raw materials sliding from the bottom of the fermentation outer barrel 1 into the material lifting, through the way, the discharging of the biological fermentation material can be realized, the discharging is convenient, the seat body on the top end surface of the inverted cone type material guiding base 101 and the bottom opening body of the inclined type material inlet 802 are positioned on the same inclined plane, the fermentation raw material has a downward sliding driving force when being on the inverted cone type material guiding base 101 through the rotation of the inclined type stirring blade 502, so that the fermentation raw material can smoothly enter the material lifting cylinder 801 through the inclined type material inlet 802, the subsequent material lifting and discharging of the fermentation material are convenient, a plurality of groups of fermentation cylinder temperature rising assemblies 7 are tightly fixed on the cylinder body on the outer side surface of the fermentation outer cylinder 1 through two groups of tightening assemblies 6, and an annular closed fermentation cylinder heating structure is formed on the peripheral cylinder body of the fermentation outer cylinder 1 among a plurality of groups of fermentation cylinder temperature rising assemblies 7, the mode not only facilitates the dismounting when the fermentation cylinder temperature rising assemblies 7 are used, but also facilitates the temperature treatment of the biological fermentation raw material inside the fermentation outer, meanwhile, the fermentation cylinder heating assembly 7 tightly abuts against the fermentation outer cylinder 1 through the jacking spring 602 and the arc-shaped jacking inner plate 603, so that the heating efficiency is further ensured, and the heat-insulating pad is laid in the heat-insulating empty groove 703.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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