阅读说明：本技术 单控开关自动化生产线 (Automatic production line of single-control switch ) 是由 吴宇珂 钟茂锋 于 2020-04-29 设计创作，主要内容包括：一种单控开关自动化生产线包括：直线式流水线、底座上料机构、支撑端子安装机构、银片安装机构、出线端子安装机构、压板安装机构、边框安装机构及翘板安装机构,底座上料机构、支撑端子安装机构、银片安装机构、出线端子安装机构、压板安装机构、边框安装机构及翘板安装机构沿直线式流水线的传送方向顺序设置；本发明的单控开关自动化生产线通过设置直线式流水线、底座上料机构、支撑端子安装机构、银片安装机构、出线端子安装机构、压板安装机构、边框安装机构及翘板安装机构,从而能够实现对单控开关的自动化生产加工,由此代替人工的生产方式,且能够提高整体自动化生产程度,使得生产效率及加工质量得到提高。(An automatic production line of single-control switches comprises: the device comprises a linear assembly line, a base feeding mechanism, a supporting terminal installation mechanism, a silver sheet installation mechanism, a leading-out terminal installation mechanism, a pressing plate installation mechanism, a frame installation mechanism and a wane installation mechanism, wherein the base feeding mechanism, the supporting terminal installation mechanism, the silver sheet installation mechanism, the leading-out terminal installation mechanism, the pressing plate installation mechanism, the frame installation mechanism and the wane installation mechanism are sequentially arranged along the conveying direction of the linear assembly line; according to the single-control switch automatic production line, the linear assembly line, the base feeding mechanism, the supporting terminal installation mechanism, the silver sheet installation mechanism, the outgoing line terminal installation mechanism, the pressing plate installation mechanism, the frame installation mechanism and the wane installation mechanism are arranged, so that automatic production and processing of the single-control switch can be realized, a manual production mode is replaced, the integral automatic production degree can be improved, and the production efficiency and the processing quality are improved.)

1. The utility model provides a single control switch automation line which characterized in that includes: the device comprises a linear assembly line, a base feeding mechanism, a supporting terminal installation mechanism, a silver sheet installation mechanism, a leading-out terminal installation mechanism, a pressing plate installation mechanism, a frame installation mechanism and a warping plate installation mechanism, wherein the base feeding mechanism, the supporting terminal installation mechanism, the silver sheet installation mechanism, the leading-out terminal installation mechanism, the pressing plate installation mechanism, the frame installation mechanism and the warping plate installation mechanism are sequentially arranged along the conveying direction of the linear assembly line;

the linear assembly line comprises a first limiting side plate, a second limiting side plate, a first conveyor belt, a second conveyor belt and a conveying driving piece, wherein the first limiting side plate and the second limiting side plate are arranged in parallel, the first conveyor belt is arranged on the first limiting side plate, the second conveyor belt is arranged on the second limiting side plate, and the conveying driving piece is respectively connected with the first conveyor belt and the second conveyor belt.

2. The automatic production line of single-control switches as claimed in claim 1, wherein a transfer avoiding area is disposed between the first limit side plate and the second limit side plate.

3. The automatic production line of single-control switches as claimed in claim 1, wherein the transmission driving member comprises a motor and a transmission shaft, the motor is connected to the transmission shaft, and two ends of the transmission shaft are respectively connected to the first conveyor belt and the second conveyor belt.

4. The automatic production line of single-control switches as claimed in claim 2, wherein the base feeding mechanism comprises a base feeding vibration disk, a guiding positioning block and a base reversing carrying manipulator, the base feeding vibration disk is communicated with the conveying avoiding area, the base feeding vibration disk is used for feeding a base to the conveying avoiding area, the guiding positioning block is arranged between the first limiting side plate and the second limiting side plate, the guiding positioning block is used for blocking the base on the conveying avoiding area, the base reversing carrying manipulator is arranged on one side of the linear production line, and the base reversing carrying manipulator is used for carrying the base on one side of the guiding positioning block to the other side of the guiding positioning block.

5. The automatic production line of single-control switches as claimed in claim 4, wherein a guiding positioning groove is formed on one side surface of the guiding positioning block, and the guiding positioning groove is used for being matched with the protruding end of the base.

6. The automatic production line of single-control switches as claimed in claim 5, wherein there are two guiding and positioning slots, and the two guiding and positioning slots are arranged in parallel.

7. The automatic production line of single-control switches according to claim 4, wherein the base reversing carrying manipulator is provided with a reversing spindle and a base carrying clamping jaw, the reversing spindle is connected with the base carrying clamping jaw, the reversing spindle is used for driving the base carrying clamping jaw to rotate when rotating, and the base carrying clamping jaw is used for clamping a base.

8. The single-control switch automatic production line of claim 1, wherein the supporting terminal installation mechanism comprises a supporting terminal feeding vibration disk, a supporting terminal transfer assembly and a supporting terminal feeding manipulator, the supporting terminal feeding vibration disk is connected with the supporting terminal transfer assembly, the supporting terminal transfer assembly and the supporting terminal feeding manipulator are respectively arranged on one side of the linear production line, the supporting terminal feeding vibration disk is used for feeding the supporting terminal to the supporting terminal transfer assembly, and the supporting terminal feeding manipulator is used for installing the supporting terminal on the supporting terminal transfer assembly on the bottom shell of the linear production line in a transferring manner.

9. The automatic production line of single-control switch as claimed in claim 8, wherein the supporting terminal transferring assembly comprises a supporting terminal transferring platform, a first supporting terminal pushing block and a second supporting terminal pushing block, the supporting terminal transferring platform is provided with a supporting terminal feeding channel and a supporting terminal waiting channel, the feeding end of the supporting terminal feeding channel is connected with the supporting terminal feeding vibrating plate, the discharging end of the supporting terminal feeding channel is communicated with the supporting terminal waiting channel, and the first supporting terminal pushing block and the second supporting terminal pushing block are respectively slidably disposed in the supporting terminal waiting channel.

10. The single-control switch automation line of claim 9, wherein a support terminal positioning gap is provided between the first support terminal push block and the second support terminal push block.

Technical Field

The invention relates to the technical field of switch production and manufacturing, in particular to an automatic production line of a single-control switch.

Background

With the continuous development of society and the continuous progress of science and technology, mechanical automatic production becomes a development trend, gradually replaces the traditional manual labor, and injects a new power source for the sustainable development of enterprises. Therefore, battery manufacturing enterprises also need to advance with time, actively promote technical transformation and vigorously develop mechanical automatic production through transformation and upgrading, so that the 'intelligent manufacturing' level of the enterprises is improved, and the sustainable development of the enterprises is realized.

In the production process of the single-control switch, components such as a supporting terminal, a silver sheet, an outlet terminal, a pressing plate, a frame, a warping plate and the like are required to be installed on a base, so that the single-control switch is assembled; and in current processing operation, generally adopt artifical or semi-automatic production's mode to install processing to single control switch, obviously, current mode not only production efficiency is not high, need consume a large amount of manpower and materials moreover to improve the cost of production and processing, simultaneously, artifical or semi-automatic production mode can not guarantee single control switch's installation accuracy, makes whole production and processing quality not high.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provide the automatic production line for the single control switch, which can replace manual work to assemble and process the single control switch and has higher overall production efficiency and installation precision.

The purpose of the invention is realized by the following technical scheme:

an automatic production line of single control switches comprises: the device comprises a linear assembly line, a base feeding mechanism, a supporting terminal installation mechanism, a silver sheet installation mechanism, a leading-out terminal installation mechanism, a pressing plate installation mechanism, a frame installation mechanism and a warping plate installation mechanism, wherein the base feeding mechanism, the supporting terminal installation mechanism, the silver sheet installation mechanism, the leading-out terminal installation mechanism, the pressing plate installation mechanism, the frame installation mechanism and the warping plate installation mechanism are sequentially arranged along the conveying direction of the linear assembly line;

the linear assembly line comprises a first limiting side plate, a second limiting side plate, a first conveyor belt, a second conveyor belt and a conveying driving piece, wherein the first limiting side plate and the second limiting side plate are arranged in parallel, the first conveyor belt is arranged on the first limiting side plate, the second conveyor belt is arranged on the second limiting side plate, and the conveying driving piece is respectively connected with the first conveyor belt and the second conveyor belt.

In one embodiment, a conveying avoiding area is arranged between the first limiting side plate and the second limiting side plate.

In one embodiment, the transmission driving member includes a motor and a transmission shaft, the motor is connected to the transmission shaft, and two ends of the transmission shaft are respectively connected to the first conveyor belt and the second conveyor belt.

In one embodiment, the base feeding mechanism comprises a base feeding vibration disc, a guiding positioning block and a base reversing carrying manipulator, the base feeding vibration disc is communicated with the conveying avoiding area, the base feeding vibration disc is used for feeding a base to the conveying avoiding area, the guiding positioning block is arranged between the first limiting side plate and the second limiting side plate, the guiding positioning block is used for blocking the base on the conveying avoiding area, the base reversing carrying manipulator is arranged on one side of the linear assembly line, and the base reversing carrying manipulator is used for carrying the base on one side of the guiding positioning block to the other side of the guiding positioning block.

In one embodiment, a guiding positioning groove is formed in one side surface of the guiding positioning block, and the guiding positioning groove is used for being matched with the protruding end of the base.

In one embodiment, two guide positioning grooves are arranged, and the two guide positioning grooves are arranged in parallel.

In one embodiment, a reversing main shaft and a base carrying clamping jaw are arranged on the base reversing carrying manipulator, the reversing main shaft is connected with the base carrying clamping jaw, the reversing main shaft is used for driving the base carrying clamping jaw to rotate when rotating, and the base carrying clamping jaw is used for clamping a base.

In one embodiment, the support terminal mounting mechanism includes a support terminal loading vibration tray, a support terminal transfer assembly and a support terminal loading manipulator, the support terminal loading vibration tray is connected to the support terminal transfer assembly, the support terminal transfer assembly and the support terminal loading manipulator are respectively disposed on one side of the linear assembly line, the support terminal loading vibration tray is used for loading support terminals onto the support terminal transfer assembly, and the support terminal loading manipulator is used for transferring and mounting the support terminals on the support terminal transfer assembly on the bottom case of the linear assembly line.

In one embodiment, the support terminal transfer assembly includes a support terminal transfer platform, a first support terminal pushing block and a second support terminal pushing block, the support terminal transfer platform is provided with a support terminal feeding channel and a support terminal waiting channel, the feeding end of the support terminal feeding channel is connected to the support terminal feeding vibration plate, the discharging end of the support terminal feeding channel is communicated with the support terminal waiting channel, and the first support terminal pushing block and the second support terminal pushing block are respectively slidably disposed in the support terminal waiting channel.

In one embodiment, a support terminal positioning gap is disposed between the first support terminal push block and the second support terminal push block.

Compared with the prior art, the invention has at least the following advantages:

according to the single-control switch automatic production line, the linear assembly line, the base feeding mechanism, the supporting terminal installation mechanism, the silver sheet installation mechanism, the outgoing line terminal installation mechanism, the pressing plate installation mechanism, the frame installation mechanism and the wane installation mechanism are arranged, so that automatic production and processing of the single-control switch can be realized, a manual production mode is replaced, the integral automatic production degree can be improved, and the production efficiency and the processing quality are improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a schematic structural diagram of an automated production line for single-control switches according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a base feeding mechanism of the single-control switch automation line in FIG. 1;

FIG. 3 is an enlarged view of portion A of FIG. 2;

FIG. 4 is a schematic structural diagram of a support terminal mounting mechanism of the single-control switch automation line in FIG. 1;

FIG. 5 is an enlarged view of portion B of FIG. 4;

FIG. 6 is a schematic structural diagram of an outlet terminal mounting mechanism of the single-control switch automation line in FIG. 1;

FIG. 7 is a schematic structural diagram of a platen mounting mechanism of the single-control switch automation line of FIG. 1;

FIG. 8 is a schematic structural diagram of a bezel mounting mechanism of the single-control switch automation line of FIG. 1;

FIG. 9 is a schematic structural diagram of a bezel absorption and position-limiting bump of the bezel mounting mechanism shown in FIG. 8;

FIG. 10 is a schematic structural view of a switch detection mechanism of the single-control switch automation line of FIG. 1;

fig. 11 is a schematic structural diagram of a conduction detecting assembly of the switch detecting mechanism in fig. 10.

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

It is noted that as used herein, reference to an element being "connected" to another element also means that the element is "in communication" with the other element, and fluid can be in exchange communication between the two.

In order to better explain the single-control switch automation line, the concept of the single-control switch automation line is better understood. Referring to fig. 1, the single-control switch automatic production line 10 includes: linear production line 100, base feed mechanism 200, support terminal mounting mechanism 300, silver sheet mounting mechanism 400, outgoing terminal mounting mechanism 500, press plate mounting mechanism 600, frame mounting mechanism 700, and paddle mounting mechanism 800, wherein base feed mechanism 200, support terminal mounting mechanism 300, silver sheet mounting mechanism 400, outgoing terminal mounting mechanism 500, press plate mounting mechanism 600, frame mounting mechanism 700, and paddle mounting mechanism 800 are arranged in order along the conveying direction of linear production line 100.

It should be noted that the base feeding mechanism 200 is used for feeding the base of the single-control switch to the linear assembly line 100, and sequentially transmits the base to the support terminal mounting mechanism 300, the silver sheet mounting mechanism 400, the outgoing line terminal mounting mechanism 500, the pressing plate mounting mechanism 600, the frame mounting mechanism 700, and the rocker mounting mechanism 800 through the linear assembly line 100 to perform processing operation; the supporting terminal mounting mechanism 300 is used for loading the supporting terminal onto the linear assembly line 100, and when the linear assembly line 100 conveys the base to the supporting terminal mounting mechanism 300, the supporting terminal mounting mechanism 300 loads the supporting terminal and mounts the supporting terminal on the base; the silver piece mounting mechanism 400 is used for feeding silver pieces onto the linear assembly line 100, and when the linear assembly line 100 conveys the base provided with the supporting terminal to the silver piece mounting mechanism 400, the silver piece mounting mechanism 400 feeds the silver pieces and mounts the silver pieces on the base; the outlet terminal installation mechanism 500 is used for feeding the outlet terminal to the linear assembly line 100, and when the linear assembly line 100 conveys the base provided with the silver sheets to the outlet terminal installation mechanism, the outlet terminal installation mechanism 500 feeds the outlet terminal and installs the outlet terminal on the base; the pressing plate mounting mechanism 600 is used for feeding a pressing plate onto the linear assembly line 100, and when the linear assembly line 100 conveys the base provided with the outlet terminal to the pressing plate mounting mechanism 600, the pressing plate mounting mechanism 600 feeds the pressing plate and mounts the pressing plate on the base; the frame mounting mechanism 700 is used for loading frames onto the linear assembly line 100, and when the linear assembly line 100 conveys the base provided with the pressing plate to the frame mounting mechanism 700, the frame mounting mechanism 700 loads and mounts the frames onto the base; wane installation mechanism 800 is used for on with wane material loading to rectilinear assembly line 100, when rectilinear assembly line 100 conveys the base that has installed the frame to wane installation mechanism 800 department, wane installation mechanism 800 will wane material loading and install on the base.

Referring to fig. 1 and 2, the linear production line 100 includes a first limiting side plate 110, a second limiting side plate 120, a first conveyor belt 130, a second conveyor belt 140, and a transmission driving member 150, wherein the first limiting side plate 110 and the second limiting side plate 120 are disposed in parallel, the first conveyor belt 130 is disposed on the first limiting side plate 110, the second conveyor belt 140 is disposed on the second limiting side plate 120, and the transmission driving member 150 is connected to the first conveyor belt 130 and the second conveyor belt 140 respectively.

The linear line 100 is provided with the first limiting side plate 110 and the second limiting side plate 120, so that the position of the base can be limited, and the base is prevented from being shifted in the conveying process; in this embodiment, a conveying avoiding area is arranged between the first limiting side plate and the second limiting side plate, so that when the base is conveyed on the linear assembly line 100, the base is located on the conveying avoiding area, and the position of the base can be limited by the first limiting side plate 110 and the second limiting side plate 120 on the two sides, so that the base is prevented from being shifted in position during conveying, and the mounting accuracy of subsequent parts is improved; further, the first conveyor belt 130 is disposed on the first limiting side plate 110, and the second conveyor belt 140 is disposed on the second limiting side plate 120, so that when the base is located on the conveying avoiding area, the bottom of the base abuts against the first conveyor belt 130 and the second conveyor belt 140 respectively, and the base can be conveyed in a straight line manner along the direction limited by the first limiting side plate 110 and the second limiting side plate 120 by driving the first conveyor belt 130 and the second conveyor belt 140 respectively through the conveying driving member 150.

In one embodiment, the transmission driving member 150 includes a motor and a transmission shaft, the motor is connected to the transmission shaft, and two ends of the transmission shaft are respectively connected to the first conveyor and the second conveyor.

It should be noted that, the transmission driving member 150 drives the transmission shaft to rotate by the motor, so that the transmission shaft can drive the first conveyor belt and the second conveyor belt at the two ends to perform the conveying operation, thereby realizing the conveying processing of the base.

Referring to fig. 1 and 2, the base feeding mechanism 200 includes a base feeding vibration tray, a guiding positioning block 210 and a base reversing carrying manipulator 220, the base feeding vibration tray is communicated with the conveying avoiding area, the base feeding vibration tray is used for feeding the base to the conveying avoiding area, the guiding positioning block 210 is arranged between the first limiting side plate 110 and the second limiting side plate 120, the guiding positioning block 210 is used for blocking the base on the conveying avoiding area, the base reversing carrying manipulator 220 is arranged on one side of the linear assembly line, and the base reversing carrying manipulator 220 is used for carrying the base on one side of the guiding positioning block 210 to the other side of the guiding positioning block 210.

As shown in fig. 3, a guiding positioning groove 211 is formed on a side surface of the guiding positioning block 210, and the guiding positioning groove 211 is used for matching with the protruding end of the base.

It should be noted that the base feeding mechanism 200 performs a vibration feeding operation through the base feeding vibration tray, so that the bases can be fed one by one onto the linear production line. Specifically, a base needing to be fed is poured onto a base feeding vibration disc through a manual work or a corresponding material pouring mechanism, and is subjected to vibration transmission through the base feeding vibration disc, so that the base can be fed onto a linear assembly line along a track of the base feeding vibration disc; after the base is fed onto the linear production line, the base is conveyed to the guide positioning block 210 through the linear production line; because the base is provided with the protruding end 11 for connecting and mounting, and in the mounting process of the parts, the protruding end 11 of the base needs to be ensured to be consistent with the conveying direction, when the base moves to the guide positioning block 210, the protruding end 11 of the base is positioned in the guide positioning groove 211, the base feeding direction is correct, and at the moment, the base reversing carrying manipulator 220 carries the base from one side of the guide positioning block 210 to the other side of the guide positioning block 210, so that the base can be continuously conveyed along a linear production line; when the base moves to the guide positioning block 210, the protruding end 11 of the base is not located in the guide positioning groove 211, so that the feeding direction of the base is wrong, at the moment, the base reversing carrying manipulator 220 clamps the base and rotates for a certain angle, the protruding end 11 of the base is consistent with the conveying direction, then the base is placed at the other side of the guide positioning block 210, and the base can continue to be conveyed along the linear assembly line. In this embodiment, the position of the base reaching the guiding and positioning block 210 may be monitored by arranging a position sensor on the first limiting side plate or the second limiting side plate, so that the position of the base reaching the guiding and positioning block 210 can be determined by the position sensor, and thus whether the protruding end 11 on the base is matched with the guiding and positioning slot 211 is determined; for example, the position sensor may be a photoelectric sensor, so that when the base reaches the guiding and positioning block 210, whether the protruding end 11 of the base is located at a correct position is determined by the photoelectric sensor, if the protruding end 11 of the base is located in a reverse direction, the protruding end 11 of the base will block signal reception of the photoelectric sensor, at this time, the base reversing and carrying manipulator 220 clamps and rotates the base by a certain angle, so that the protruding end 11 of the base is consistent with the conveying direction, and then the base is placed at the other side of the guiding and positioning block 210, so that the base can continue to be conveyed along the linear assembly line.

In one embodiment, two guide positioning grooves are arranged and arranged in parallel, so that the guide positioning grooves can be matched with the protruding end 11 on the base, and the feeding and conveying precision of the base is improved; if the base reversing carrying manipulator is a multi-shaft manipulator, a reversing main shaft and a base carrying clamping jaw are arranged on the base reversing carrying manipulator, the reversing main shaft is connected with the base carrying clamping jaw, the reversing main shaft is used for driving the base carrying clamping jaw to rotate when rotating, and the base carrying clamping jaw is used for clamping a base, so that the base can be carried and rotated by the base reversing carrying manipulator.

As shown in fig. 1, 4 and 5, the supporting terminal mounting mechanism 300 includes a supporting terminal feeding vibration tray, a supporting terminal transferring assembly 310 and a supporting terminal feeding manipulator 320, the supporting terminal feeding vibration tray is connected to the supporting terminal transferring assembly 310, the supporting terminal transferring assembly 310 and the supporting terminal feeding manipulator 320 are respectively disposed at one side of the linear assembly line, the supporting terminal feeding vibration tray is used for feeding the supporting terminal to the supporting terminal transferring assembly 310, and the supporting terminal feeding manipulator 320 is used for transferring and mounting the supporting terminal on the supporting terminal transferring assembly 310 on the bottom case of the linear assembly line.

Further, the support terminal transferring assembly 310 includes a support terminal transferring table 311, a first support terminal pushing block 312 and a second support terminal pushing block 313, the support terminal transferring table 311 is provided with a support terminal feeding channel 311a and a support terminal waiting channel 311b, the feeding end of the support terminal feeding channel 311a is connected with the support terminal feeding vibrating plate, the discharging end of the support terminal feeding channel 311a is communicated with the support terminal waiting channel 311b, and the first support terminal pushing block 312 and the second support terminal pushing block 313 are respectively slidably disposed in the support terminal waiting channel 311 b. A support terminal positioning gap 314 is provided between the first support terminal push block 312 and the second support terminal push block 313.

It should be noted that the support terminal is poured onto the support terminal feeding vibration tray manually or by a corresponding material pouring mechanism, the support terminal is fed into the support terminal feeding channel 311a of the support terminal transfer table 311 by the vibration of the support terminal feeding vibration tray, so that the support terminal can be conveyed into the support terminal waiting channel 311b along the support terminal feeding channel 311a, at this time, the first support terminal pushing block 312 and the second support terminal pushing block 313 slide under the driving of the air cylinder, so that the support terminal can move to the set support terminal positioning gap 314, and thus the support terminal at the support terminal positioning gap 314 can be conveyed and transferred to the linear assembly line by the support terminal feeding manipulator 320, and the support terminal is installed at the corresponding position of the base by the support terminal feeding manipulator 320.

In one embodiment, the support terminal loading robot 320 is a multi-axis robot, and an adsorption nozzle is disposed on the multi-axis robot, so that the support terminal can be transported and transferred in an adsorption and fixing manner.

Referring to fig. 1, the silver sheet installation mechanism 400 includes a silver sheet feeding vibration disk and a silver sheet carrying manipulator 410, the silver sheet feeding vibration disk and the silver sheet carrying manipulator 410 are respectively disposed on one side of the linear assembly line, the silver sheet feeding vibration disk is used for performing vibration feeding on silver sheets, and the silver sheet carrying manipulator 410 is used for carrying and placing the silver sheets on the silver sheet feeding vibration disk on the linear assembly line.

It should be noted that the silver flakes are poured onto the silver flake feeding vibration disk through manual work or a corresponding material pouring mechanism, the silver flakes are fed in a vibration mode through the silver flake feeding vibration disk, so that the silver flakes attached to each other can be separated, and then the separated silver flakes are conveyed one by one through the silver flake conveying manipulator 410 and placed on a linear production line, so that the silver flakes can be installed at corresponding positions of the base.

In one embodiment, silver flake transport robot 410 is a multi-axis robot, and by providing an adsorption nozzle on the multi-axis robot, silver flakes can be transported and transferred by adsorption and fixation.

Referring to fig. 1 and 6, the outlet terminal mounting mechanism 500 includes an outlet terminal feeding vibration plate, an outlet terminal transferring assembly 510, and an outlet terminal carrying manipulator 530, the outlet terminal feeding vibration plate is connected to the outlet terminal transferring assembly 510, the outlet terminal transferring assembly 510 and the outlet terminal carrying manipulator 530 are respectively disposed on one side of the linear assembly line, the outlet terminal feeding vibration plate is used for feeding the outlet terminals to the outlet terminal transferring assembly 510 one by one, and the outlet terminal carrying manipulator 530 is used for carrying the outlet terminals at the outlet terminal transferring assembly 510 onto the linear assembly line.

Further, the outlet terminal transfer assembly 510 includes an outlet terminal transfer base 511, an outlet terminal pushing slider 512, and an outlet terminal pushing cylinder 513, wherein the outlet terminal transfer base 511 is provided with an outlet terminal feeding channel 511a and an outlet terminal waiting channel 511b, a feeding end of the outlet terminal feeding channel 511a is connected to the outlet terminal feeding vibrating disk, a discharging end of the outlet terminal feeding channel 511a is communicated with the outlet terminal waiting channel 511b, the outlet terminal pushing slider 512 is slidably disposed in the outlet terminal waiting channel 511b, and the outlet terminal pushing cylinder 513 is connected to the outlet terminal pushing slider 512; an outlet terminal sub-card trough 512a is formed in the outlet terminal pushing slider 512, and the outlet terminal sub-card trough 512a is communicated with or separated from the discharge end of the outlet terminal feeding channel 511 a.

It should be noted that the outlet terminal is poured onto the outlet terminal feeding vibration disk through a manual or corresponding discharging mechanism, the outlet terminal is vibrated and fed into the outlet terminal feeding channel 511a through the outlet terminal feeding vibration disk, and the outlet terminal can be fed into the outlet terminal waiting channel 511b in the process of continuous vibration and feeding, at this time, the outlet terminal sub-card trough 512a on the outlet terminal pushing slider 512 is communicated with the discharging end of the outlet terminal feeding channel 511a, so that the outlet terminal is located in the outlet terminal sub-card trough 512a, the outlet terminal is subjected to position limitation through the outlet terminal sub-card trough 512a, and then the outlet terminal pushing slider 512 is driven by the outlet terminal pushing cylinder 513 to slide in the outlet terminal waiting channel 511b, so that the outlet terminal in the outlet terminal sub-card trough 512a moves to a set position, the outlet terminal can be carried from the outlet terminal relay base 511 by the outlet terminal carrying robot 530 and placed on the straight line, and the outlet terminal can be mounted at a corresponding position of the base.

In one embodiment, the outlet terminal carrying robot 530 is a multi-axis robot, and an adsorption nozzle is provided on the multi-axis robot, so that the outlet terminal can be carried and transferred by adsorption and fixation.

Referring to fig. 1 and 7, the platen mounting mechanism 600 includes a platen conveyor 610, a first platen positioning assembly 620, a second platen positioning assembly 630 and a platen carrying robot 640, wherein the platen conveyor 610 is disposed at one side of the linear production line 100, the first platen positioning assembly 620 and the second platen positioning assembly 630 are respectively disposed at a discharge end of the platen conveyor 610, and the platen carrying robot 640 is configured to carry and mount the platen on the platen conveyor 610 on the linear production line 100;

as shown in fig. 7, the first pressing plate positioning assembly 620 includes two first pressing plate positioning sliding blocks 621 and two first pressing plate positioning driving cylinders 622, the two first pressing plate positioning sliding blocks 621 are respectively slidably disposed on two sides of the pressing plate conveyor belt 610, the two first pressing plate positioning driving cylinders 622 are respectively connected to the two first pressing plate positioning sliding blocks 621, and the first pressing plate positioning sliding blocks 621 are provided with first pressing plate positioning grooves; further, the second pressing plate positioning assembly 630 includes two second pressing plate positioning sliding blocks 631 and two second pressing plate positioning driving cylinders 632, two second pressing plate positioning sliding blocks 631 slide on two sides of the pressing plate conveyor belt 610 respectively, two second pressing plate positioning driving cylinders 632 are connected with the two second pressing plate positioning sliding blocks 631 respectively, and second pressing plate positioning grooves are formed in the second pressing plate positioning sliding blocks 631.

It should be noted that the pressing plate is fed through the pressing plate conveyor belt 610, specifically, the pressing plate can be fed onto the pressing plate conveyor belt 610 one by using a manual or vibration disc, when the pressing plate conveyor belt 610 conveys the pressing plate to the discharge end, the two first pressing plate positioning driving cylinders 622 respectively drive the two first pressing plate positioning sliders 621 to move close to each other, so that the pressing plate can be clamped and fixed through the two first pressing plate positioning sliders 621, and the first pressing plate positioning slider 621 is provided with a first pressing plate positioning groove, so that the pressing plate can be better pressed and held with two ends of the pressing plate, and thus the pressing plate can be fixed at the discharge end of the pressing plate conveyor belt 610; similarly, the two second press plate positioning driving cylinders respectively drive the two second press plate positioning sliding blocks to move close to each other, so that the press plates can be clamped and fixed through the two second press plate positioning sliding blocks, and the second press plate positioning sliding blocks are provided with second press plate positioning grooves, so that the press plates can be better pressed and held with two ends of the press plates, and the press plates can be fixed at the discharge end of the press plate conveyor belt; the first pressing plate positioning component 620 and the second pressing plate positioning component 630 are arranged, so that two pressing plates can be clamped and fixed at the discharge end of the pressing plate conveyor belt 610 respectively, when the two pressing plates are fixed by the first pressing plate positioning component 620 and the second pressing plate positioning component 630, the pressing plate conveying manipulator 640 conveys and places the pressing plates at the second pressing plate positioning component 630 on the linear assembly line 100, and the pressing plates are installed at the positions corresponding to the bases; at this time, the first platen positioning assembly 620 still maintains the clamped state, so that the conveyance of the subsequent platen can be limited by the clamped platen, so that the platen at the second platen positioning assembly 630 can be more accurately and stably carried out the carrying and transferring operation. After the second press plate positioning assembly 630 completes the press plate carrying and transferring operation, the clamped press plate is loosened by the first press plate positioning assembly 620, so that the press plate conveyor belt 610 can convey and convey to the second press plate positioning assembly 630 again, the press plates can be conveyed and positioned through the circulating clamping operation of the first press plate positioning assembly 620 and the second press plate positioning assembly 630, and the stability of the whole production and processing is higher.

In one embodiment, the platen carrying robot 640 is a multi-axis robot, and the clamping jaw structure is provided on the multi-axis robot, so that the platen can be carried and transferred in a clamping jaw fixing manner.

Referring to fig. 1 and 8, the frame mounting mechanism 700 includes a frame conveyor 710 and a frame carrying manipulator 720, the frame conveyor 710 is disposed at one side of the linear assembly line 100, and the frame conveyor 710 is disposed parallel to the linear assembly line 100; the frame conveying robot 720 is configured to convey and place the frames on the frame conveyor 710 on the linear assembly line 100.

Referring to fig. 8 and 9, the frame-carrying robot 720 includes a frame-carrying positioning frame 721, a frame-carrying sliding block 722, a frame-carrying sliding cylinder 723, a frame-carrying lifting cylinder 724, a frame-carrying lifting plate 725 and a frame-carrying adsorption block 726, the frame-carrying positioning frame 721 is disposed at the discharge end of the frame conveyor 710, the frame-carrying sliding block 722 is slidably disposed on the frame-carrying positioning frame 721, the frame-carrying sliding cylinder 723 is connected to the frame-carrying sliding block 722, the frame-carrying sliding cylinder 723 is used to drive the frame-carrying sliding block 722 to perform reciprocating displacement between the frame conveyor 710 and the linear assembly line 100, the frame-carrying lifting cylinder 724 is disposed on the frame-carrying sliding block 722, and the frame-carrying lifting plate 725 is connected to the frame-carrying lifting cylinder 724, the frame conveying and adsorbing block 726 is connected to the frame conveying and lifting plate 725, and the frame conveying and adsorbing block 726 is located right above the frame conveyor 710 and the linear assembly line 100.

It should be noted that the frame is fed through the frame conveyor belt 710, specifically, the frames are fed onto the frame conveyor belt 710 one by one through a manual operation or a corresponding vibration disc, and then the frames are conveyed to the frame conveying manipulator 720 through the frame conveyor belt 710, at this time, the frame conveying adsorption block 726 is located right above the frame conveyor belt 710, and the frame conveying adsorption block 726 is abutted against the frame on the frame conveyor belt 710 in a manner that the frame conveying lifting cylinder 724 drives the frame conveying lifting plate 725 to descend, so that the frame can be adsorbed and fixed through the frame conveying adsorption block 726; after the adsorption and fixation are completed, the frame carrying sliding cylinder 723 and the frame carrying lifting cylinder 724 respectively drive the frame carrying sliding block 722 and the frame carrying lifting plate 725 to perform linkage operation, so that the frame is transferred and placed on the linear assembly line 100, the frame is installed on a base of the linear assembly line 100, the automatic installation operation of the frame is achieved, and the efficiency and the precision of the whole production and processing are improved.

Referring to fig. 9, the frame carrying and adsorbing block 726 is provided with four frame absorbing and limiting protrusions 726a, the four frame absorbing and limiting protrusions 726a are arranged on an absorbing surface of the frame carrying and adsorbing block 726 in a rectangular distribution, the frame carrying and adsorbing block 726 is further provided with a plurality of frame absorbing holes 726b, and each frame absorbing hole 726b is respectively arranged between the four frame absorbing and limiting protrusions 726 a; in one of the frame adsorption limiting protrusions 726a, the frame adsorption limiting protrusion 726a is provided with a semicircular abutting surface, and a silica gel buffer layer is arranged on the semicircular abutting surface.

It should be noted that, when the frame is abutted by the frame conveying and adsorbing block 726, the four sides of the frame are respectively limited in position by the four frame adsorbing and limiting protrusions 726a, so that the frame can be prevented from being displaced, and the mounting accuracy of the frame can be improved; a plurality of frame adsorption holes 726b are formed between the four frame adsorption limit protrusions 726a, so that the frame can be fixed in an adsorption and fixing manner; furthermore, the frame adsorption limiting bump 726a is provided with a semicircular abutting surface, and the semicircular abutting surface is provided with a silica gel buffer layer, so that the frame adsorption limiting bump 726a can be abutted and matched with the outer side surface of the frame through the semicircular abutting surface, thereby further preventing the frame from displacing and improving the mounting precision of the frame; the silica gel buffer layer is arranged on the semicircular abutting surface, so that the frame can be prevented from being crushed or scratched in the adsorption and fixation process, and the production and processing quality is improved.

Referring to fig. 1, the paddle mounting mechanism 800 includes a paddle conveyor 810 and a paddle carrying robot 820, the paddle conveyor 810 and the paddle carrying robot 820 are respectively disposed at one side of the linear assembly line 100, and the paddle carrying robot 820 is used for carrying and placing the paddles on the paddle conveyor 810 on the linear assembly line 100.

It should be noted that, the wane conveyer belt 810 is used for conveying the material loading to the wane, and is concrete, carry out material loading operation one by one to the wane through artifical or the vibration dish that corresponds, then convey the wane to wane transport manipulator 820 department through wane conveyer belt 810, and finally, place the wane transport on wane conveyer belt 810 on straight-line assembly line 100 through wane transport manipulator 820, make the wane can install the corresponding position department at the base, realize the automatic installation operation of wane from this, thereby can improve whole production efficiency and processingquality.

In one embodiment, the wane carrying manipulator 820 is a multi-axis manipulator, and an adsorption air nozzle is arranged on the multi-axis manipulator, so that the wane can be carried and transferred in an adsorption fixing mode.

Referring to fig. 1, 10 and 11, the single-control switch automation line 10 further includes a switch detection mechanism 900, the switch detection mechanism 900 includes a first detection lifting assembly 910, a second detection lifting assembly 920 and a detection conducting assembly 930, the first detection lifting assembly 910 and the second detection lifting assembly 920 are respectively disposed at two sides of the linear assembly line 100, the detection conducting assembly 930 is disposed between the first detection lifting assembly 910 and the second detection lifting assembly 920, and the detection conducting assembly 930 is located below the transfer avoiding area.

Further, the first detecting lifting assembly 910 includes a first detecting lifting plate 911, a first detecting lifting cylinder 912 and a first detecting column 913, the first detecting lifting plate 911 is connected to the first detecting lifting cylinder 912, the first detecting column 913 is connected to the first detecting lifting plate 911, and the first detecting column 913 is used for abutting against or separating from one side of a rocker of the single control switch; the second detects lifting unit 920 includes that the second detects lifter plate 921, the second detects lift cylinder 922 and second detects post 923, the second detect lifter plate 921 with the second detects lift cylinder 922 and connects, the second detect post 923 with the second detects lifter plate 921 and connects, the second detects post 923 is used for supporting one side of the wane to single control switch and holds or break away from.

Referring to fig. 11, the detecting and conducting assembly 930 includes a detecting and conducting lifting plate 931, a detecting and conducting lifting cylinder 932 and a detecting and conducting probe 933, the detecting and conducting lifting plate 931 is connected to the detecting and conducting lifting cylinder 932, the detecting and conducting probes 933 are respectively disposed on the detecting and conducting lifting plate 931, and the detecting and conducting probe 933 is used for abutting against or disengaging from an outlet terminal of the single-control switch.

It should be noted that, when the single-control switch that completes the rocker installation moves to the switch detection mechanism 900 through the linear assembly line 100, the detection conducting lifting plate 931 moves up under the driving of the detection conducting lifting cylinder 932, so that the detection conducting probe 933 is in phase with the outgoing terminal of the single-control switch, thereby implementing the conducting operation of the single-control switch; accomplish the single control switch and switch on the back, first detection lifter plate 911 carries out elevating movement under the drive of first detection lift cylinder 912, make first detection post 913 support one side of the rocker of single control switch and hold or break away from, realize the operation of pressing down to the single control switch from this, and on the same way, second detection lifter assembly 920 presses down the operation to the opposite side of the rocker of single control switch, can simulate opening and the off-state of single control switch from this, thereby realize the detection operation to the single control switch, and can improve whole automated production degree, make production efficiency and processingquality obtain improving.

Compared with the prior art, the invention has at least the following advantages:

according to the single-control switch automatic production line 10, the linear assembly line 100, the base feeding mechanism 200, the supporting terminal installation mechanism 300, the silver sheet installation mechanism 400, the outgoing line terminal installation mechanism 500, the pressing plate installation mechanism 600, the frame installation mechanism 700 and the rocker installation mechanism 800 are arranged, so that automatic production and processing of the single-control switch can be realized, a manual production mode is replaced, the overall automatic production degree can be improved, and the production efficiency and the processing quality can be improved.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.