阅读说明：本技术 环状防尘密封件 (Annular dust seal ) 是由 德永涉 于 2019-03-20 设计创作，主要内容包括：提供一种环状防尘密封件,该环状防尘密封件在具有优异的防尘密封功能的同时能够使局部磨损、塌垮(变形)、粘滑(鸣响、振动)得以改善。一种环状的防尘密封件,其由弹性材料构成,由壳体支承,并具有圆环状的防尘唇(4),使所述防尘唇(4)的表面与往复运动轴的外周面接触,该往复运动轴配置于所述壳体内,并使前端侧向大气侧突出,在所述防尘唇(4)的纵剖面中,该防尘唇(4)的比顶部靠所述壳体内部侧的具有凸曲率的表面(4b)的平均曲率半径比该防尘唇(4)的比顶部靠大气侧的具有凸曲率的表面(4a)的平均曲率半径大。(Provided is an annular dust seal which has an excellent dust sealing function and can improve partial wear, collapse (deformation), and stick-slip (ringing and vibration). An annular dust seal made of an elastic material, supported by a housing, and having an annular dust lip (4), wherein the surface of the dust lip (4) is brought into contact with the outer peripheral surface of a reciprocating shaft disposed in the housing and having the distal end side projecting to the atmosphere side, and wherein, in a longitudinal cross section of the dust lip (4), the average radius of curvature of a surface (4b) having a convex curvature on the housing inner side with respect to the apex of the dust lip (4) is larger than the average radius of curvature of a surface (4a) having a convex curvature on the atmospheric side with respect to the apex of the dust lip (4).)

1. An annular dust seal, characterized in that,

the annular dust seal is made of an elastic material, is supported by a housing, has an annular dust lip, and has a surface that is in contact with an outer peripheral surface of a reciprocating shaft that is disposed in the housing and has a distal end side that protrudes toward the atmosphere,

in a longitudinal section of the dust lip, an average radius of curvature of a surface of the dust lip having a convex curvature on the case inner side with respect to the apex portion is larger than an average radius of curvature of a surface of the dust lip having a convex curvature on the atmosphere side with respect to the apex portion.

2. The annular dust seal of claim 1,

the average radius of curvature of the surface of the dust lip having a convex curvature on the housing interior side of the top portion is 1.5 to 4 times the average radius of curvature of the surface of the dust lip having a convex curvature on the atmospheric side of the top portion.

3. The annular dust seal according to claim 1 or 2,

the average radius of curvature of the surface of the dust lip having a convex curvature on the housing interior side of the top portion is 2 to 3 times the average radius of curvature of the surface of the dust lip having a convex curvature on the atmospheric side of the top portion.

4. The annular dust seal of claim 1, 2 or 3,

when the surface of the dust lip is in contact with the outer peripheral surface of the reciprocating shaft,

an angle formed by a portion of the end surface facing the atmosphere, at least the portion being located in the vicinity of the outer peripheral surface of the reciprocating shaft, with respect to a generatrix of the outer peripheral surface is 90 ° or more.

5. The annular dust seal according to any one of claims 1 to 4,

when the surface of the dust lip is in contact with the outer peripheral surface of the reciprocating shaft,

the end surface facing the atmosphere is formed in a tapered shape that protrudes toward the atmosphere as the outer peripheral surface side of the reciprocating shaft approaches.

Technical Field

The present invention relates to an annular dust seal, and more particularly, to an annular dust seal having an excellent dust seal function and free from partial wear, collapse (deformation), and stick-slip (rattle, vibration).

Background

Conventionally, as for a dust seal used for a rod seal portion in a hydraulic cylinder of a construction machine, a suspension, a damper of an automobile, and the like, there is an annular dust seal 300 slidably in sealing contact with an outer peripheral surface of a reciprocating shaft (rod) 200 as shown in fig. 8 (patent document 1).

The reciprocating shaft 200 is disposed in a housing, not shown, and is capable of reciprocating in the axial direction as indicated by an arrow a in fig. 8. The reciprocating shaft 200 has a base end side (left side in fig. 8) located inside the housing and a tip end side (right side in fig. 8) projecting axially outward (hereinafter referred to as "atmosphere side") from an opening end of the housing. In a hydraulic cylinder or the like, a lip seal for preventing oil from leaking to the outside and a cushion ring for the purpose of cushioning hydraulic pressure at the time of high load and blocking high-temperature oil are often used in combination on the housing inner side (hereinafter referred to as "hydraulic side") of a dust seal, and an oil film passing between the lip seal and a shaft is supplied to the dust seal.

The annular dust seal 300 is integrally formed in an annular shape from a rubber-like elastic material, and a metal ring 310 is attached to the outer circumferential side. The annular dust seal 300 is disposed in an annular groove formed in the housing. The annular groove is formed to surround the outer circumferential surface of the reciprocating shaft 200.

The annular dust seal 300 has an annular oil lip 320 that abuts the circumferential surface of the reciprocating shaft 200 on the hydraulic side. The annular dust seal 300 has an annular dust lip 330 that abuts the circumferential surface of the reciprocating shaft 200 on the atmosphere side.

The annular dust seal 300 has the oil lip 320 pressed against the outer peripheral surface of the reciprocating shaft 200 by the elastic force of the rubber-like elastic material. In addition, the annular dust seal 300 brings the dust lip 330 into pressure contact with the outer peripheral surface of the reciprocating shaft 200 by the elastic force of the rubber-like elastic material. Since these oil lip 320 and dust lip 330 are pressed against the outer peripheral surface of the reciprocating shaft 200, the housing is sealed.

The annular dust seal 300 seals the oil within the housing by an oil lip 320. In addition, the annular dust seal 300 prevents sand and the like from entering the housing by the dust lip 330. The annular dust seal 300 can maintain a good lubrication state of a sliding member such as a hydraulic pressure holding member, a bearing, and a gear on the hydraulic pressure side of the dust lip 330 for a long period of time, thereby contributing to an increase in the life of the equipment. The dust lip 330 can form an appropriate oil film on the outer peripheral surface of the reciprocating shaft 200.

Disclosure of Invention

Technical problem to be solved by the invention

The annular dust seal 300 is made of various rubbers, urethane, PTFE, and the like as an elastic material capable of sealing a gap between the annular dust seal 300 and the outer peripheral surface of the reciprocating shaft 200 in order to prevent external foreign matter from entering the housing by the dust lip 330. Further, since the annular dust seal 300 also needs to scrape off foreign matter fixed to the outer peripheral surface of the reciprocating shaft 200, it is required to have rigidity and to be formed of synthetic resin such as rubber or urethane having high hardness.

In addition, the annular dust seal 300 can contribute to an increase in the life of the device by improving the sealing contact pressure against the outer peripheral surface of the reciprocating shaft 200 to improve the sealing property against external foreign matter fixed to the outer peripheral surface of the reciprocating shaft 200.

However, in the annular dust seal 300, since the surface pressure gradient increases when the seal contact pressure against the outer peripheral surface of the reciprocating shaft 200 is increased, the oil film passing through the dust lip may become thin and the scraping leakage may increase when the shaft travels toward the inside of the housing. In addition, when the tightening force is increased in order to increase the seal contact pressure, the annular dust seal 300 may be partially worn, collapsed (deformed), stick-slip (rattle, vibration), or the like.

Accordingly, an object of the present invention is to provide an annular dust seal having an excellent dust sealing function and improved in partial wear, collapse (deformation), and stick-slip (ringing, vibration).

Other problems of the present invention will become apparent from the following description.

Means for solving the problems

The above problems are solved by the following inventions.

1.

An annular dust seal which is made of an elastic material, is supported by a housing, and has an annular dust lip, wherein a surface of the dust lip is in contact with an outer peripheral surface of a reciprocating shaft which is disposed in the housing and whose front end side protrudes to the atmosphere side,

in a longitudinal section of the dust lip, an average radius of curvature of a surface of the dust lip having a convex curvature on the case inner side with respect to the apex portion is larger than an average radius of curvature of a surface of the dust lip having a convex curvature on the atmosphere side with respect to the apex portion.

2.

The annular dust seal according to claim 1, wherein an average radius of curvature of a surface of the dust lip having a convex curvature on the case inner side with respect to the apex portion is 1.5 to 4 times an average radius of curvature of a surface of the dust lip having a convex curvature on the atmosphere side with respect to the apex portion.

3.

The annular dust seal according to claim 1 or 2, characterized in that,

the average radius of curvature of the surface of the dust lip having a convex curvature on the housing interior side of the top portion is 2 to 3 times the average radius of curvature of the surface of the dust lip having a convex curvature on the atmospheric side of the top portion.

4.

The annular dust seal according to 1, 2 or 3 above, characterized in that,

when the surface of the dust lip is in contact with the outer peripheral surface of the reciprocating shaft,

an angle formed by a portion of the end surface facing the atmosphere, at least the portion being located in the vicinity of the outer peripheral surface of the reciprocating shaft, with respect to a generatrix of the outer peripheral surface is 90 ° or more.

5.

The annular dust seal according to any one of the above 1 to 4,

when the surface of the dust lip is in contact with the outer peripheral surface of the reciprocating shaft,

the end surface facing the atmosphere is formed in a tapered shape that protrudes toward the atmosphere as the outer peripheral surface side of the reciprocating shaft approaches.

Effects of the invention

According to the present invention, it is possible to provide an annular dust seal which has an excellent dust sealing function and is improved in partial wear, collapse (deformation), and stick-slip (ringing, vibration).

Drawings

Fig. 1 is a longitudinal sectional view showing a first embodiment (mounted state) of the annular dust seal of the present invention.

Fig. 2 is a longitudinal sectional view showing the annular dust seal (in an uninstalled state) shown in fig. 1.

Fig. 3 is a longitudinal sectional view showing a main part of the annular dust seal shown in fig. 1 in an enlarged manner.

Fig. 4 is a graph showing a contact pressure of the annular dust seal shown in fig. 1 against a reciprocating shaft.

Fig. 5 is a longitudinal sectional view showing a second embodiment (non-mounted state) of the annular dust seal of the present invention.

Fig. 6 is a longitudinal sectional view showing a main part of the annular dust seal shown in fig. 5 in an enlarged manner.

Fig. 7 is a graph showing the contact pressure of the annular dust seal shown in fig. 5 against the reciprocating shaft.

Fig. 8 is a longitudinal sectional view showing a conventional annular dust seal.

Detailed Description

Hereinafter, embodiments for carrying out the present invention will be described.

[ first embodiment ]

Fig. 1 is a longitudinal sectional view showing a first embodiment (mounted state) of the annular dust seal of the present invention.

The first embodiment of the annular dust seal 1 is used for a rod seal in a hydraulic cylinder of a construction machine, a suspension, a shock absorber of an automobile, and the like. The present embodiment relates to an application example of a rod seal system used for a hydraulic cylinder (not shown in the whole) used as an actuator for construction machines, civil engineering machines, transportation vehicles, and the like.

As shown in fig. 1, the rod seal system is provided between a piston rod 102 as a movable portion that performs a reciprocating linear motion and a cylinder housing 101 as a fixed portion that houses the piston rod 102. The rod sealing system is supported by the housing 101. The atmosphere side (right side in fig. 1) of the casing 101 is an opening 101a, and the hydraulic pressure side (left side and inner side in fig. 1) of the casing 101, which is not shown, is closed by a cover.

A reciprocating shaft (rod) 102 is disposed in the housing 101. One end side of the reciprocating shaft 102 is located on the hydraulic pressure side in the housing 101, and the other end side of the reciprocating shaft 102 protrudes from the opening 101a of the housing 101. The reciprocating shaft 102 can reciprocate in the axial direction as indicated by an arrow a in fig. 1. The reciprocating shaft 102 is restricted in speed of reciprocating movement in the axial direction due to the fluid in the housing 101.

The rod seal system includes a rod packing (not shown), a cushion ring (not shown) disposed on the hydraulic side of the rod packing, and a dust seal 1 disposed on the atmospheric side of the rod packing. Therefore, the cushion ring, the stem gasket, and the dust seal 1 are arranged in this order from the hydraulic side toward the atmospheric side.

The rod packing is a main seal for preventing the working oil from leaking to the outside, and is mainly composed of an annular U-shaped packing, and a flat-washer-shaped support ring adjacent to the U-shaped packing. These U-shaped packing and backup ring are housed in mounting grooves provided in the inner peripheral surface of the cylinder housing 101.

The cushion ring serves to maintain the durability of the rod packing by cushioning the impact pressure and fluctuating pressure at the time of high load or by suppressing the inflow of high-temperature working oil to the rod packing side. This cushion ring is mainly composed of an annular U-shaped gasket, and a support ring is fitted into a bottom root (heel) portion of the U-shaped gasket. These U-shaped packing and backup ring are housed in mounting grooves provided in the inner peripheral surface of the cylinder housing 101.

Fig. 2 is a longitudinal sectional view showing the annular dust seal (in an uninstalled state) shown in fig. 1.

As shown in fig. 2, the annular dust seal 1 is integrally formed in an annular shape from an elastic material. As a material for forming the annular dust seal 1, various synthetic resin materials such as rubber, urethane, and PTFE are preferable as an elastic material capable of sealing a gap between the annular dust seal 1 and the outer peripheral surface 102a of the reciprocating shaft 102.

The annular dust seal 1 has a metal ring 2 attached to its outer circumferential side. The metal ring 2 includes an annular plate portion 2a and a cylindrical portion 2b formed by bending an outer peripheral portion of the annular plate portion 2 a. The metal ring 2 is attached to the annular dust seal 1 by embedding the annular plate portion 2a in the annular dust seal 1 with the cylindrical portion 2b along the outer peripheral surface of the annular dust seal 1.

As shown in fig. 1, the annular dust seal 1 is disposed in an annular groove 103 formed in the housing 101. The annular groove 103 is located in the vicinity of the opening 101a of the housing 101, surrounds the outer peripheral surface 102a of the reciprocating shaft 102, and is formed coaxially with the reciprocating shaft 102.

As shown in fig. 1 and 2, the annular dust seal 1 has an annular oil lip 3 on the hydraulic pressure side (inside) that contacts the outer peripheral surface of the reciprocating shaft 102. The annular dust seal 1 has an annular dust lip 4 that contacts the outer peripheral surface of the reciprocating shaft 102 on the atmosphere side.

The annular dust seal 1 brings the surface of the oil lip 3 into pressure contact with the outer peripheral surface 102a of the reciprocating shaft 102 by the elastic force of the elastic material. In addition, the annular dust seal 1 brings the surface of the dust lip 4 into pressure contact with the outer peripheral surface 102a of the reciprocating shaft 102 by the elastic force of the elastic material. Since these oil lip 3 and dust lip 4 are pressed against the outer peripheral surface 102a of the reciprocating shaft 102, the inside of the housing 101 can be sealed.

Fig. 3 is a longitudinal sectional view showing a main part of the annular dust seal shown in fig. 1 in an enlarged manner.

The surface of the dust lip 4 is formed in an annular shape, and as shown in fig. 3, the vertical cross section is circular arc. In the longitudinal section of the dust lip 4, the average radius of curvature (≈ R1+ R2)/2) of the surface 4b having a convex curvature on the hydraulic pressure side than the apex 4c of the dust lip 4 is larger than the average radius of curvature (═ R2) of the surface 4a having a convex curvature on the atmospheric pressure side than the apex 4c of the dust lip 4.

Preferably, in the longitudinal section of the dust lip 4, the average radius of curvature (≈ (R1+ R2)/2) of the surface 4b having a convex curvature on the hydraulic side than the apex 4c of the dust lip 4 is 1.5 to 4 times the average radius of curvature (R2) of the surface 4a having a convex curvature on the atmospheric side than the apex 4c of the dust lip 4.

More preferably, in the longitudinal section of the dust lip 4, the average radius of curvature (≈ (R1+ R2)/2) of the surface 4b having a convex curvature on the hydraulic pressure side than the apex 4c of the dust lip 4 is 2 to 3 times the average radius of curvature (R2) of the surface 4a having a convex curvature on the atmospheric side than the apex 4c of the dust lip 4.

As shown in this embodiment, it is preferable that the curvature radius R1 on the hydraulic side is about 0.4mm to 0.5mm and the curvature radius R2 on the atmospheric side is about 0.15mm to 0.2mm for general materials, temperature conditions, and types of dust when used for rod seals in hydraulic cylinders of construction machines, suspensions, and shock absorbers for automobiles. However, the optimum value of these specific values varies depending on the material, temperature conditions, the type of dust, and the like of the annular dust seal 1.

Fig. 4 is a graph showing a contact pressure of the annular dust seal shown in fig. 1 against a reciprocating shaft.

In fig. 4, the region where the contact pressure is positive is a region where the dust lip 4 elastically deforms and crushes and comes into contact with the outer peripheral surface 102a of the reciprocation shaft 102. The atmospheric side of the contact region is the right end of the horizontal axis, and the left side of the horizontal axis indicates the distance to the hydraulic side.

In the prior art product of fig. 4, the location of greatest contact pressure is the top of the dust lip. In the annular dust seal 1 of the present embodiment, although the position of the apex portion 4c is the same as that of the conventional product, the contact pressure may not be the maximum at the apex portion 4c because of the difference in the radius of curvature of the surface of the dust lip 4.

As shown in fig. 4, the contact pressure of the dust lip 4 against the outer peripheral surface 102a of the reciprocating shaft 102 has a lower peak value than the conventional one described above, and the axial length of the portion where the peak value is obtained is longer on the hydraulic pressure side. The necessary face pressure width w1 of the contact pressure exceeding the necessary face pressure p is wider than that of the existing product. This is because the radius of curvature R1 on the hydraulic side is increased. The conventional product shown in fig. 4 is the same as the annular dust seal 1 of the present embodiment in terms of material, overall shape, temperature conditions, and the like.

Since the radius of curvature R1 on the hydraulic side of the dust lip 4 is large, the contact pressure with the outer peripheral surface 102a of the reciprocating shaft 102 is reduced, and partial wear, collapse (deformation), stick-slip (ringing, vibration) and scraping and leakage of liquid (oil) can be prevented. Further, a liquid film (oil film or the like) attached to the outer peripheral surface 102a of the reciprocating shaft 102 has an appropriate thickness. Further, since the radius of curvature R2 on the atmospheric side of the dust lip 4 is small, a sufficient contact pressure is applied to the outer peripheral surface 102a of the reciprocating shaft 102, and therefore, the dust lip has an excellent dust sealing function.

That is, the annular dust seal 1 has an excellent dust seal function of preventing foreign matter (sand, ore, oil, water, ice, sap, etc.) from entering the housing 101, and also keeps a sliding member such as a hydraulic pressure holding member, a bearing, and a gear on the hydraulic pressure side of the annular dust seal 1 in a good lubricating state. The annular dust seal 1 can maintain an excellent dust sealing function for a long period of time, and can contribute to an increase in the life of equipment.

[ second embodiment ]

Fig. 5 is a longitudinal sectional view showing a second embodiment (non-mounted state) of the annular dust seal of the present invention, and fig. 6 is a main portion enlarged longitudinal sectional view showing a main portion of the annular dust seal shown in fig. 5. In fig. 5 and 6, the same reference numerals as those in fig. 1 to 3 denote the same components, and therefore, the description of the above embodiment will be referred to for the description of these components, and will not be repeated here.

As shown in fig. 5 and 6, the annular dust seal 1 preferably has an atmosphere-side end surface 1a facing the atmosphere side, which is tapered (taper) so as to protrude toward the atmosphere side as it approaches the outer peripheral surface 102a of the reciprocating shaft 102 in the attached state.

In this way, since the shape of the atmosphere-side end surface 1a is a tapered (taper) shape that protrudes toward the atmosphere as the outer peripheral surface 102a side of the reciprocating shaft 102 approaches, foreign matter adhering to the outer peripheral surface 102a can be scraped off satisfactorily by the atmosphere-side end surface 1 a.

Further, the atmosphere-side end surface 1a of the annular dust seal 1 does not need to be a conical surface (a vertical cross section is a straight line), and in the attached state, an angle formed by at least a portion located near the outer peripheral surface 102a of the reciprocating shaft 102 with respect to a generatrix of the outer peripheral surface 102a may be 90 ° or more.

In the annular dust seal 1, the portion of the atmosphere-side end surface 1a located near the outer peripheral surface 102a forms an angle of 90 ° or more with respect to the generatrix of the outer peripheral surface 102a, and therefore foreign matter adhering to the outer peripheral surface 102a can be scraped off satisfactorily. When the angle formed by the portion of the atmosphere-side end surface 1a located near the outer peripheral surface 102a with respect to the generatrix of the outer peripheral surface 102a is smaller than 90 °, foreign matter adhering to the outer peripheral surface 102a may not be scraped off satisfactorily with the reciprocating motion of the reciprocating shaft 102 and may enter between the reciprocating shaft 102 and the annular dust seal 1.

As shown in fig. 5, the annular dust seal 1 may be formed in a tapered shape such that the angle formed by the atmosphere-side end surface 1a with respect to the generatrix of the outer circumferential surface 102a of the reciprocating shaft 102 to be attached is less than 90 ° and the side farther from the outer circumferential surface 102a protrudes toward the atmosphere side in a state of not being attached around the reciprocating shaft 102. That is, as shown in fig. 6, when the annular dust seal 1 is attached around the reciprocating shaft 102, it is pressed and displaced by the outer peripheral surface 102a of the reciprocating shaft 102, and the angle formed by the generatrix of the outer peripheral surface 102a with respect to the atmosphere-side end surface 1a becomes 90 ° or more, and becomes a tapered shape that protrudes toward the atmosphere side as it approaches the outer peripheral surface 102a side. The displacement amount of the annular dust seal 1 at this time is interference.

Fig. 7 is a graph showing the contact pressure of the annular dust seal shown in fig. 5 against the reciprocating shaft.

In fig. 7, the region where the contact pressure is positive is a region where the dust lip 4 elastically deforms and crushes and comes into contact with the outer peripheral surface 102a of the reciprocation shaft 102. The atmospheric side of the contact region is the right end of the horizontal axis, and the left side of the horizontal axis indicates the distance to the hydraulic side.

In the prior art product of fig. 7, the location of greatest contact pressure is the top of the dust lip. In the annular dust seal 1 of the present embodiment, although the position of the apex portion 4c is the same as that of the conventional product, the contact pressure may not be the maximum at the apex portion 4c because of the difference in the radius of curvature of the surface of the dust lip 4.

In the present embodiment as well, as shown in fig. 7, the contact pressure of the dust lip 4 against the outer peripheral surface 102a of the reciprocating shaft 102 has a lower peak value than the conventional one described above, and the axial length of the portion near the peak value is longer on the hydraulic pressure side. The necessary face pressure width w2 of the contact pressure exceeding the necessary face pressure p is wider than that of the existing product. This is because the radius of curvature R1 on the hydraulic side is increased. The conventional product shown in fig. 7 is the same as the annular dust seal 1 of the present embodiment in terms of material, overall shape, temperature conditions, and the like.

Therefore, the annular dust seal 1 is excellent in dust sealing function, and can contribute to prolonging the life of the device while maintaining the excellent dust sealing function for a long period of time. In addition, the annular dust seal 1 of the present embodiment can satisfactorily scrape off foreign matter adhering to the outer peripheral surface 102a of the reciprocating shaft 102 via the atmosphere-side end surface 1 a.

The specific configurations, shapes, materials, operations, numerical values, and the like in the above description of the embodiments are merely examples for explaining the present invention, and the present invention should not be construed as being limited thereto.

The annular dust seal described above is a rod seal system of a hydraulic cylinder used as an actuator of construction machinery, civil engineering machinery, a transportation vehicle, or the like, but the annular dust seal is not limited to the rod seal system of the hydraulic cylinder, and can be applied to any device as long as it is necessary to seal the interior of the housing with respect to the atmosphere around the shaft.

Description of the reference numerals

1 annular dust seal

1a side end face of atmosphere

2 Metal Ring

3 oil-proof lip

4 dust lip

4a surface of the dust lip on the atmosphere side from the top portion having a convex curvature

4b surface of dust lip on the hydraulic side of the tip portion having convex curvature

Radius of curvature of hydraulic side of R1

Radius of curvature of R2 atmosphere side

101 casing

101a opening

102 reciprocating shaft (rod)

102a outer peripheral surface

103 annular groove