阅读说明：本技术 高性能活性炭净化成型滤芯 (High-performance activated carbon purification forming filter element ) 是由 张永林 张曦 杜建平 王继生 王普平 吴杜凤 韩青青 高博 于 2020-05-11 设计创作，主要内容包括：本发明公开了一种高性能活性炭净化成型滤芯,包括以下重量份组分的原料：50-70重量份的活性炭粉、10-15重量份的蛭石、5-10重量份的坡缕石黏土、10-30重量份的分子筛、1-3重量份的抑菌剂、1-5重量份的粘接剂。包括以下重量份组分的原料：60重量份的活性炭粉、12重量份的蛭石、8重量份的坡缕石黏土、20重量份的分子筛、2重量份的抑菌剂、3重量份的粘接剂。本发明通过在活性炭中加入蛭石、坡缕石黏土、抑菌剂可有效去除水中重金属及抑菌,提高滤芯过滤效率,实现全面净化水质。(The invention discloses a high-performance activated carbon purification molding filter element, which comprises the following raw materials in parts by weight: 50-70 parts of activated carbon powder, 10-15 parts of vermiculite, 5-10 parts of palygorskite clay, 10-30 parts of molecular sieve, 1-3 parts of bacteriostatic agent and 1-5 parts of adhesive. The material comprises the following raw materials in parts by weight: 60 parts of activated carbon powder, 12 parts of vermiculite, 8 parts of palygorskite clay, 20 parts of molecular sieve, 2 parts of bacteriostatic agent and 3 parts of adhesive. According to the invention, through adding vermiculite, palygorskite clay and bacteriostatic agent into the activated carbon, heavy metals in water can be effectively removed and bacteriostatic action can be effectively realized, the filtering efficiency of the filter element is improved, and the comprehensive purification of water quality is realized.)

1. The high-performance activated carbon purification molding filter element is characterized by comprising the following raw materials in parts by weight:

50-70 parts of activated carbon powder, 10-15 parts of vermiculite, 5-10 parts of palygorskite clay, 10-30 parts of molecular sieve, 1-3 parts of bacteriostatic agent and 1-5 parts of adhesive.

2. The high-performance activated carbon purification molding filter element as claimed in claim 1, which is characterized by comprising the following raw materials in parts by weight: 60 parts of activated carbon powder, 12 parts of vermiculite, 8 parts of palygorskite clay, 20 parts of molecular sieve, 2 parts of bacteriostatic agent and 3 parts of adhesive.

3. The high-performance activated carbon purification molding filter element as claimed in claim 2, further comprising 5 parts by weight of microporous powder, wherein the microporous powder comprises bentonite, modified silica and ceramic powder in a mass ratio of 1:2: 1;

the preparation method of the modified silicon dioxide comprises the following steps:

a1, adding absolute ethyl alcohol which is 5 times of the total mass of the silicon dioxide into the silicon dioxide, then dropwise adding 0.1 time of concentrated ammonia water, and stirring for 65min at the temperature of 40-45 ℃ to obtain pretreated silicon dioxide;

a2, adding aminopropyl trimethoxy silane with the amount of 4 times of the total mass of silicon dioxide into pretreated silicon dioxide, continuing stirring for 10 hours, then centrifugally separating to obtain a first precipitate, washing the first precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 5 hours to obtain surface-modified silicon dioxide;

a3, adding N, N-dimethylformamide with the amount 5 times of the total mass of the surface-modified silicon dioxide into the surface-modified silicon dioxide, stirring the system at 0 ℃ for 15min, adding p-toluenesulfonic acid at-20 ℃ for stirring for 20min, then adding acetone with the amount 1 times of the total mass of the surface-modified silicon dioxide, continuously stirring for 10min, heating to 40-45 ℃, adding diethyl phosphite with the amount 0.8 times of the total mass of the surface-modified silicon dioxide, stirring for 8h, filtering to obtain a second precipitate, washing the second precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 3h to obtain the modified silicon dioxide.

4. The high performance activated carbon purification molded filter element of claim 3, wherein the ceramic powder is modified by the following method: ball-milling and refining the ceramic powder to obtain ceramic powder, adding absolute ethyl alcohol which is 2 times of the total mass of the ceramic powder into the ceramic powder, mixing, then adding a silane coupling agent which is 3 times of the total mass of the ceramic powder under the condition of stirring, then washing for 3 times by using the absolute ethyl alcohol, and soaking for 1h by using water to obtain the modified ceramic powder.

5. The high performance activated carbon purification molded filter element of claim 4, wherein the silane coupling agent is one of vinyltrimethoxysilane and gamma- (2, 3-glycidoxy) propyltrimethoxysilane.

6. The high-performance activated carbon purification molded filter element according to claim 4, wherein the preparation method of the microporous powder comprises the following steps:

b1, respectively crushing bentonite, modified silicon dioxide and ceramic powder, and filtering the materials by using a 100-mesh sieve;

b2, adding absolute ethyl alcohol with the amount being 1 time of the total mass of the bentonite and dilute nitric acid with the amount being 0.1 time of the total mass of the bentonite into the bentonite, mixing for 1 hour at 50 ℃, then adding modified silicon dioxide with the amount being 1/2 into the bentonite with the amount being 5 times of the total mass of the bentonite, wherein the time interval is 20min each time, heating to 70 ℃ after the addition is finished, continuing to stir for 2 hours, and then carrying out vacuum freeze drying for 12 hours to obtain first mixed powder;

b3, adding water in an amount which is 5 times of the total mass of the ceramic powder and the residual modified silicon dioxide into the ceramic powder, stirring for 3 hours at 50 ℃, and then carrying out vacuum freeze drying for 12 hours to obtain second mixed powder;

and B4, mixing the first mixed powder and the second mixed powder, adding absolute ethyl alcohol in an amount which is 2 times of the total mass of the first mixed powder and dilute nitric acid in an amount which is 0.05 times of the total mass of the first mixed powder, stirring for 7 hours at 70 ℃, washing for 5 times with water, then carrying out vacuum freeze drying for 24 hours, crushing and sieving by a 200-mesh sieve to obtain the microporous powder.

Technical Field

The invention relates to the technical field of filter elements. More specifically, the invention relates to a high-performance activated carbon purification molding filter element.

Background

The active carbon is prepared by carbonizing and activating carbon-containing raw materials such as wood, coal, petroleum coke and the like. The active carbon has a developed pore structure, a large specific surface, abundant surface functional groups and strong specific adsorption capacity, and is widely applied to the aspects of national defense, pharmacy, chemical industry, food, environmental protection and the like. The adsorption of activated carbon is achieved by physical and chemical adsorption, and the appearance and color of the activated carbon are black. The composition contains a small amount of hydrogen, oxygen and ash besides the main carbon, and the structure of the carbon comprises three parts of graphite microcrystals, single plane reticular carbon and amorphous carbon. Along with the continuous acceleration of the industrialization process in recent years, various environmental problems cause the pollution of water for daily life, particularly the pollution of drinking water, and as the pollutant components and the number in the water are more and more complex and more difficult to remove, the prior conventional water purification process cannot reach the national standard, the drinking water must be subjected to advanced treatment, and the treatment by using an activated carbon filter element in the advanced water treatment process is an effective method with low cost. However, the currently used activated carbon material has limited adsorption performance, and particularly has poor effects of filtering heavy metals in water and inhibiting bacteria.

Disclosure of Invention

An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.

The invention also aims to provide a high-performance activated carbon purification molding filter element, which can effectively remove and inhibit bacteria by adding vermiculite, palygorskite clay and bacteriostatic agent into activated carbon, improve the filtering efficiency of the filter element and realize comprehensive water purification.

To achieve these objects and other advantages in accordance with the present invention, a high performance activated carbon purification molded filter element is provided, comprising the following raw materials in parts by weight:

50-70 parts of activated carbon powder, 10-15 parts of vermiculite, 5-10 parts of palygorskite clay, 10-30 parts of molecular sieve, 1-3 parts of bacteriostatic agent and 1-5 parts of adhesive.

Preferably, the feed comprises the following raw materials in parts by weight: 60 parts of activated carbon powder, 12 parts of vermiculite, 8 parts of palygorskite clay, 20 parts of molecular sieve, 2 parts of bacteriostatic agent and 3 parts of adhesive.

Preferably, the composite material also comprises 5 parts by weight of microporous powder, wherein the microporous powder comprises bentonite, modified silicon dioxide and ceramic powder in a mass ratio of 1:2: 1;

the preparation method of the modified silicon dioxide comprises the following steps:

a1, adding absolute ethyl alcohol which is 5 times of the total mass of the silicon dioxide into the silicon dioxide, then dropwise adding 0.1 time of concentrated ammonia water, and stirring for 65min at the temperature of 40-45 ℃ to obtain pretreated silicon dioxide;

a2, adding aminopropyl trimethoxy silane with the amount of 4 times of the total mass of silicon dioxide into pretreated silicon dioxide, continuing stirring for 10 hours, then centrifugally separating to obtain a first precipitate, washing the first precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 5 hours to obtain surface-modified silicon dioxide;

a3, adding N, N-dimethylformamide with the amount 5 times of the total mass of the surface-modified silicon dioxide into the surface-modified silicon dioxide, stirring the system at 0 ℃ for 15min, adding p-toluenesulfonic acid at-20 ℃ for stirring for 20min, then adding acetone with the amount 1 times of the total mass of the surface-modified silicon dioxide, continuously stirring for 10min, heating to 40-45 ℃, adding diethyl phosphite with the amount 0.8 times of the total mass of the surface-modified silicon dioxide, stirring for 8h, filtering to obtain a second precipitate, washing the second precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 3h to obtain the modified silicon dioxide.

Preferably, the ceramic powder is modified, and the modification method comprises the following steps: ball-milling and refining the ceramic powder to obtain ceramic powder, adding absolute ethyl alcohol which is 2 times of the total mass of the ceramic powder into the ceramic powder, mixing, then adding a silane coupling agent which is 3 times of the total mass of the ceramic powder under the condition of stirring, then washing for 3 times by using the absolute ethyl alcohol, and soaking for 1h by using water to obtain the modified ceramic powder.

Preferably, the silane coupling agent is one of vinyltrimethoxysilane and gamma- (2, 3-glycidoxy) propyltrimethoxysilane.

Preferably, the preparation method of the microporous powder comprises the following steps:

b1, respectively crushing bentonite, modified silicon dioxide and ceramic powder, and filtering the materials by using a 100-mesh sieve;

b2, adding absolute ethyl alcohol with the amount being 1 time of the total mass of the bentonite and dilute nitric acid with the amount being 0.1 time of the total mass of the bentonite into the bentonite, mixing for 1 hour at 50 ℃, then adding modified silicon dioxide with the amount being 1/2 into the bentonite with the amount being 5 times of the total mass of the bentonite, wherein the time interval is 20min each time, heating to 70 ℃ after the addition is finished, continuing to stir for 2 hours, and then carrying out vacuum freeze drying for 12 hours to obtain first mixed powder;

b3, adding water in an amount which is 5 times of the total mass of the ceramic powder and the residual modified silicon dioxide into the ceramic powder, stirring for 3 hours at 50 ℃, and then carrying out vacuum freeze drying for 12 hours to obtain second mixed powder;

and B4, mixing the first mixed powder and the second mixed powder, adding absolute ethyl alcohol in an amount which is 2 times of the total mass of the first mixed powder and dilute nitric acid in an amount which is 0.05 times of the total mass of the first mixed powder, stirring for 7 hours at 70 ℃, washing for 5 times with water, then carrying out vacuum freeze drying for 24 hours, crushing and sieving by a 200-mesh sieve to obtain the microporous powder.

The invention at least comprises the following beneficial effects:

firstly, the activated carbon filter element disclosed by the invention has the advantages of efficiently removing heavy metals in water and inhibiting bacteria, improving the filtering efficiency of the filter element, comprehensively purifying water quality, keeping beneficial elements in water and improving the taste.

Secondly, the microporous powder of the invention not only can increase the porosity of the filter element, but also can improve the filtration efficiency of the filter element by modifying part of silicon hydroxyl groups in the silicon dioxide to make the silicon dioxide contain phosphonate group.

Thirdly, the bentonite is mixed with the modified silicon dioxide, and the ceramic powder is mixed with the modified silicon dioxide, so that the processing method can effectively improve the binding force among the bentonite, the modified silicon dioxide and the ceramic powder and improve the filtering efficiency of the heavy metal of the filter element.

Fourthly, the processing method of the ceramic powder can effectively improve the binding force of the ceramic powder and the modified silicon dioxide and avoid the phenomenon of ceramic powder sedimentation caused by the separation of the ceramic powder and the modified silicon dioxide.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Detailed Description

The present invention is further described in detail below with reference to examples so that those skilled in the art can practice the invention with reference to the description.

< example 1>

The high-performance activated carbon purification molding filter element comprises the following raw materials in parts by weight:

50 parts of activated carbon powder, 10 parts of vermiculite, 5 parts of palygorskite clay, 10 parts of molecular sieve, 1 part of bacteriostatic agent and 1 part of adhesive.

< example 2>

The high-performance activated carbon purification molding filter element comprises the following raw materials in parts by weight:

60 parts of activated carbon powder, 12 parts of vermiculite, 8 parts of palygorskite clay, 20 parts of molecular sieve, 2 parts of bacteriostatic agent and 3 parts of adhesive.

< example 3>

The high-performance activated carbon purification molding filter element comprises the following raw materials in parts by weight:

70 parts of activated carbon powder, 15 parts of vermiculite, 10 parts of palygorskite clay, 30 parts of molecular sieve, 3 parts of bacteriostatic agent and 5 parts of adhesive.

< example 4>

The high-performance activated carbon purification molding filter element comprises the following raw materials in parts by weight:

60 parts by weight of activated carbon powder, 12 parts by weight of vermiculite, 8 parts by weight of palygorskite clay, 20 parts by weight of molecular sieve, 2 parts by weight of bacteriostatic agent and 3 parts by weight of adhesive;

the composite material also comprises 5 parts by weight of microporous powder, wherein the microporous powder comprises bentonite, modified silicon dioxide and ceramic powder in a mass ratio of 1:2: 1;

the preparation method of the modified silicon dioxide comprises the following steps:

a1, adding absolute ethyl alcohol which is 5 times of the total mass of the silicon dioxide into the silicon dioxide, then dropwise adding 0.1 time of concentrated ammonia water, and stirring for 65min at the temperature of 40-45 ℃ to obtain pretreated silicon dioxide;

a2, adding aminopropyl trimethoxy silane with the amount of 4 times of the total mass of silicon dioxide into pretreated silicon dioxide, continuing stirring for 10 hours, then centrifugally separating to obtain a first precipitate, washing the first precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 5 hours to obtain surface-modified silicon dioxide;

a3, adding N, N-dimethylformamide with the amount 5 times of the total mass of the surface-modified silicon dioxide into the surface-modified silicon dioxide, stirring the system at 0 ℃ for 15min, adding p-toluenesulfonic acid at-20 ℃ for stirring for 20min, then adding acetone with the amount 1 times of the total mass of the surface-modified silicon dioxide, continuously stirring for 10min, heating to 40-45 ℃, adding diethyl phosphite with the amount 0.8 times of the total mass of the surface-modified silicon dioxide, stirring for 8h, filtering to obtain a second precipitate, washing the second precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 3h to obtain the modified silicon dioxide.

< example 5>

The composite material also comprises 5 parts by weight of microporous powder, wherein the microporous powder comprises bentonite, modified silicon dioxide and ceramic powder in a mass ratio of 1:2: 1;

the preparation method of the modified silicon dioxide comprises the following steps:

a1, adding absolute ethyl alcohol which is 5 times of the total mass of the silicon dioxide into the silicon dioxide, then dropwise adding 0.1 time of concentrated ammonia water, and stirring for 65min at the temperature of 40-45 ℃ to obtain pretreated silicon dioxide;

a2, adding aminopropyl trimethoxy silane with the amount of 4 times of the total mass of silicon dioxide into pretreated silicon dioxide, continuing stirring for 10 hours, then centrifugally separating to obtain a first precipitate, washing the first precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 5 hours to obtain surface-modified silicon dioxide;

a3, adding N, N-dimethylformamide with the amount 5 times of the total mass of the surface-modified silicon dioxide into the surface-modified silicon dioxide, stirring the system at 0 ℃ for 15min, adding p-toluenesulfonic acid at-20 ℃ for stirring for 20min, then adding acetone with the amount 1 times of the total mass of the surface-modified silicon dioxide, continuously stirring for 10min, heating to 40-45 ℃, adding diethyl phosphite with the amount 0.8 times of the total mass of the surface-modified silicon dioxide, stirring for 8h, filtering to obtain a second precipitate, washing the second precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 3h to obtain the modified silicon dioxide.

The ceramic powder is modified, and the modification method comprises the following steps: ball-milling and refining the ceramic powder to obtain ceramic powder, adding absolute ethyl alcohol which is 2 times of the total mass of the ceramic powder into the ceramic powder, mixing, then adding a silane coupling agent which is 3 times of the total mass of the ceramic powder under the condition of stirring, then washing for 3 times by using the absolute ethyl alcohol, and soaking for 1h by using water to obtain the modified ceramic powder.

The silane coupling agent is vinyl trimethoxy silane.

< example 6>

The composite material also comprises 5 parts by weight of microporous powder, wherein the microporous powder comprises bentonite, modified silicon dioxide and ceramic powder in a mass ratio of 1:2: 1;

the preparation method of the modified silicon dioxide comprises the following steps:

a1, adding absolute ethyl alcohol which is 5 times of the total mass of the silicon dioxide into the silicon dioxide, then dropwise adding 0.1 time of concentrated ammonia water, and stirring for 65min at the temperature of 40-45 ℃ to obtain pretreated silicon dioxide;

a2, adding aminopropyl trimethoxy silane with the amount of 4 times of the total mass of silicon dioxide into pretreated silicon dioxide, continuing stirring for 10 hours, then centrifugally separating to obtain a first precipitate, washing the first precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 5 hours to obtain surface-modified silicon dioxide;

a3, adding N, N-dimethylformamide with the amount 5 times of the total mass of the surface-modified silicon dioxide into the surface-modified silicon dioxide, stirring the system at 0 ℃ for 15min, adding p-toluenesulfonic acid at-20 ℃ for stirring for 20min, then adding acetone with the amount 1 times of the total mass of the surface-modified silicon dioxide, continuously stirring for 10min, heating to 40-45 ℃, adding diethyl phosphite with the amount 0.8 times of the total mass of the surface-modified silicon dioxide, stirring for 8h, filtering to obtain a second precipitate, washing the second precipitate with absolute ethyl alcohol for 3 times, and soaking with water for 3h to obtain the modified silicon dioxide.

The ceramic powder is modified, and the modification method comprises the following steps: ball-milling and refining the ceramic powder to obtain ceramic powder, adding absolute ethyl alcohol which is 2 times of the total mass of the ceramic powder into the ceramic powder, mixing, then adding a silane coupling agent which is 3 times of the total mass of the ceramic powder under the condition of stirring, then washing for 3 times by using the absolute ethyl alcohol, and soaking for 1h by using water to obtain the modified ceramic powder.

The silane coupling agent is gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane.

The preparation method of the microporous powder comprises the following steps:

b1, respectively crushing bentonite, modified silicon dioxide and ceramic powder, and filtering the materials by using a 100-mesh sieve;

b2, adding absolute ethyl alcohol with the amount being 1 time of the total mass of the bentonite and dilute nitric acid with the amount being 0.1 time of the total mass of the bentonite into the bentonite, mixing for 1 hour at 50 ℃, then adding modified silicon dioxide with the amount being 1/2 into the bentonite with the amount being 5 times of the total mass of the bentonite, wherein the time interval is 20min each time, heating to 70 ℃ after the addition is finished, continuing to stir for 2 hours, and then carrying out vacuum freeze drying for 12 hours to obtain first mixed powder;

b3, adding water in an amount which is 5 times of the total mass of the ceramic powder and the residual modified silicon dioxide into the ceramic powder, stirring for 3 hours at 50 ℃, and then carrying out vacuum freeze drying for 12 hours to obtain second mixed powder;

and B4, mixing the first mixed powder and the second mixed powder, adding absolute ethyl alcohol in an amount which is 2 times of the total mass of the first mixed powder and dilute nitric acid in an amount which is 0.05 times of the total mass of the first mixed powder, stirring for 7 hours at 70 ℃, washing for 5 times with water, then carrying out vacuum freeze drying for 24 hours, crushing and sieving by a 200-mesh sieve to obtain the microporous powder.

< comparative example 1>

The filter element is prepared by adopting the prior art, namely the components of the filter element comprise: 80 parts of activated carbon powder and 20 parts of binder

< characterization of Experimental data >

The porosity, filtration efficiency, heavy metal removal rate and sterilization rate of the filter element obtained in example 2, examples 4 to 6 and comparative example 1 were analyzed, and the results are shown in table 1;

table 1 shows the results

While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable to various fields of endeavor for which the invention may be embodied with additional modifications as would be readily apparent to those skilled in the art, and the invention is therefore not limited to the details given herein and to the embodiments shown and described without departing from the generic concept as defined by the claims and their equivalents.