阅读说明：本技术 一种模块化轨道检测车 (Modular track detection vehicle ) 是由 汪俊 龚小溪 彭剑林 易程 于 2020-05-12 设计创作，主要内容包括：本发明涉及一种模块化轨道检测车,在轨道小车上安装有转接盘、轨道小车驱动模块、轨道小车电源模块以及轨道小车计算模块；轨道小车包括两侧对称设置的主动轮、从动轮,对称的设于主动轮、从动轮间的两个侧方车架,以及连接在两个侧方车架之间的中间车架；转接盘包括监控转接盘和数据采集转接盘；其中监控转接盘安装在其中一个侧方车架的顶部,监控转接盘与二维线性激光传感器、惯性传感器以及倾角传感器连接,用于实现轨道指标测量和小车姿态测量；其中数据采集转接盘安装在中间车架的顶部,数据采集转接盘与激光扫描仪或者影像采集系统连接,用于点云数据或影像数据采集。本发明可获取大量小车工作准确信息,节约人工成本、提高工作效率。(The invention relates to a modular track detection vehicle.A small rail vehicle is provided with a switching disk, a small rail vehicle driving module, a small rail vehicle power supply module and a small rail vehicle computing module; the rail trolley comprises a driving wheel and a driven wheel which are symmetrically arranged at two sides, two side frames which are symmetrically arranged between the driving wheel and the driven wheel, and a middle frame which is connected between the two side frames; the switching disk comprises a monitoring switching disk and a data acquisition switching disk; the monitoring adapter disc is installed at the top of one side frame, and is connected with the two-dimensional linear laser sensor, the inertial sensor and the inclination angle sensor and used for realizing track index measurement and trolley attitude measurement; the data acquisition adapter disc is installed at the top of the middle frame and connected with the laser scanner or the image acquisition system and used for acquiring point cloud data or image data. The invention can obtain a large amount of accurate work information of the trolley, save labor cost and improve work efficiency.)

1. The utility model provides a modularization track inspection car which characterized in that: the rail trolley is provided with a switching disk, a rail trolley driving module, a rail trolley power supply module and a rail trolley calculating module;

the rail trolley comprises a driving wheel and a driven wheel which are symmetrically arranged at two sides, two side frames which are symmetrically arranged between the driving wheel and the driven wheel at two sides, and a middle frame connected between the two side frames;

the adapter plate comprises a monitoring adapter plate and a data acquisition adapter plate; the monitoring adapter disc is installed at the top of one side frame, and is connected with the two-dimensional linear laser sensor, the inertial sensor and the inclination angle sensor and used for realizing track index measurement and trolley attitude measurement; the data acquisition adapter disc is arranged at the top of the middle frame, is connected with the laser scanner or the image acquisition system and is used for acquiring point cloud data or image data;

the rail trolley driving modules are symmetrically arranged on the wheels at two sides and the side frame; the power supply module of the rail trolley is arranged in the middle frame and used for supplying power to the whole system; and a small rail car computing module is also installed in the middle frame and is connected with the switching disk and the small rail car driving module.

2. The modular rail inspection vehicle of claim 1, wherein: the rail trolley driving module is connected with the rail trolley calculating module through an industrial serial port and is controlled by the rail trolley calculating module.

3. The modular rail inspection vehicle of claim 1, wherein: the data acquisition switching disk can be flexibly selected to be connected with the laser scanner or the image acquisition system according to needs, the laser scanner is connected if point cloud data needs to be acquired, and the image acquisition system is connected if image data needs to be acquired.

4. The modular rail inspection vehicle of claim 1, wherein: the rail trolley comprises a left driving wheel, a left driven wheel, a right driving wheel, a right driven wheel, a left side square frame arranged between the left driving wheel and the left driven wheel, and a right side square frame arranged between the right driving wheel and the right driven wheel.

5. The modular rail inspection vehicle of claim 1, wherein: the rail trolley driving module comprises a driving motor, a rotating shaft, a reduction gear set, a direct current motor and an encoder; the driving motor is arranged in the side frame and is connected with the reduction gear set, the reduction gear set is connected with the driving wheel, and the encoder is positioned at the rear part of the driving motor and is connected with a rotating shaft of the driving motor; and two sides of the direct current motor are respectively connected with the reduction gear set and the encoder and are arranged on a rotating shaft of the driven wheel.

6. The modular rail inspection vehicle of claim 1, wherein: the rail trolley power module is arranged in the middle frame and is a lithium battery pack for supplying power to the whole system.

7. The modular rail inspection vehicle of claim 1, wherein: and a small rail car computing module is also installed in the middle frame, and the small rail car computing module is an industrial personal computer and is used for processing and storing point cloud data and image data.

Technical Field

The invention relates to the technical field of rail transit, in particular to a modular rail detection vehicle.

Background

The subway becomes an important choice for people to go out because of the advantages of high accommodation, quickness, punctuality and the like, and the subway also lightens the ground traffic pressure. However, with the rapid development of urban construction, more and more buildings near subway tunnels cause the deformation of the tunnels, so that the threats of tunnel collapse exist, and the lives and property safety of people are seriously threatened. Therefore, the detection of subway tunnels is an important task in tunnel detection and maintenance.

Aiming at the traditional subway tunnel detection, the traditional method mainly adopts manual detection, on one hand, the human subjectivity is too strong, and technical workers need to accumulate experience for a long time, and on the other hand, the accuracy and the efficiency are low, and the development requirement of the modern urban rail transit is not met generally. With the increasing tunnel mileage and the development of automation technology, the tunnel structure inspection will be gradually replaced by automation means. For example, a three-dimensional laser scanner is used for carrying out data acquisition on the inner surface of the tunnel, high-definition image acquisition equipment is used for carrying out data acquisition on the inner surface of the tunnel, and then computer-aided analysis is used for automatically detecting surface damage and defects.

However, at present, data are collected by using a three-dimensional laser scanner or a high-definition image collecting device, and the work mode of manually carrying the substation is low in efficiency and high in labor cost.

In view of the above problems, no effective solution has been proposed.

Disclosure of Invention

The invention provides a design of a modular track inspection vehicle, which solves the problem that the prior art cannot automatically realize substation data acquisition of a laser scanner or an image acquisition system.

In order to achieve the purpose, the technical scheme provided by the invention is as follows:

a modular track detection vehicle is characterized in that a transfer disc, a small track vehicle driving module, a small track vehicle power supply module and a small track vehicle computing module are mounted on a small track vehicle;

the rail trolley comprises a driving wheel and a driven wheel which are symmetrically arranged at two sides, two side frames which are symmetrically arranged between the driving wheel and the driven wheel at two sides, and a middle frame connected between the two side frames;

the adapter plate comprises a monitoring adapter plate and a data acquisition adapter plate; the monitoring adapter disc is installed at the top of one side frame, and is connected with the two-dimensional linear laser sensor, the inertial sensor and the inclination angle sensor and used for realizing track index measurement and trolley attitude measurement; the data acquisition adapter disc is arranged at the top of the middle frame, is connected with the laser scanner or the image acquisition system and is used for acquiring point cloud data or image data;

the rail trolley driving modules are symmetrically arranged on the wheels at two sides and the side frame; the power supply module of the rail trolley is arranged in the middle frame and used for supplying power to the whole system; and a small rail car computing module is also installed in the middle frame and is connected with the switching disk and the small rail car driving module.

The rail trolley driving module is connected with the rail trolley calculating module through an industrial serial port and is controlled by the rail trolley calculating module.

The data acquisition switching disk can be flexibly selected to be connected with the laser scanner or the image acquisition system according to needs, the laser scanner is connected if point cloud data needs to be acquired, and the image acquisition system is connected if image data needs to be acquired.

The rail trolley comprises a left driving wheel, a left driven wheel, a right driving wheel, a right driven wheel, a left side square frame arranged between the left driving wheel and the left driven wheel, and a right side square frame arranged between the right driving wheel and the right driven wheel.

The rail trolley driving module comprises a driving motor, a rotating shaft, a reduction gear set, a direct current motor and an encoder; the driving motor is arranged in the side frame and is connected with the reduction gear set, the reduction gear set is connected with the driving wheel, and the encoder is positioned at the rear part of the driving motor and is connected with a rotating shaft of the driving motor; and two sides of the direct current motor are respectively connected with the reduction gear set and the encoder and are arranged on a rotating shaft of the driven wheel.

The rail trolley power module is arranged in the middle frame and is a lithium battery pack for supplying power to the whole system.

And a small rail car computing module is also installed in the middle frame, and the small rail car computing module is an industrial personal computer and is used for processing and storing point cloud data and image data.

Compared with the prior art, the invention has the beneficial effects that:

the working data of the rail trolley is monitored through the monitoring adapter disc and the data acquisition adapter disc, wherein the monitoring adapter disc is connected with the two-dimensional linear laser sensor, the inertial sensor and the inclination angle sensor and is used for realizing rail index measurement and trolley attitude measurement; the data acquisition adapter disc is connected with the laser scanner or the image acquisition system and is used for collecting point cloud data or image data; and processing and storing the point cloud data and the image data through a small rail car computing module. The invention can obtain a large amount of accurate work information of the trolley, save labor cost and improve work efficiency.

Drawings

FIG. 1: the invention discloses a structural schematic diagram of a modular track inspection vehicle.

FIG. 2: the invention discloses a schematic side view structure of a modular track inspection vehicle.

FIG. 3: the invention discloses a schematic top view structure of a modular track inspection vehicle.

In the figure: 1-a data acquisition switching disk; 2-a lithium battery pack; 3-an industrial personal computer; 4-driving the motor; 6-a rotating shaft; 7-a reduction gear set; 8-a direct current motor; 9-an encoder; 10-a driving wheel; 11-a driven wheel; 12-monitoring the adapter.

Detailed Description

The present invention will be further described with reference to the following specific examples.

A modular track detection vehicle is characterized in that a transfer disc, a small track vehicle driving module, a small track vehicle power supply module and a small track vehicle computing module are mounted on a small track vehicle;

the rail trolley comprises a driving wheel 10 and a driven wheel 11 which are symmetrically arranged at two sides, two side frames which are symmetrically arranged between the driving wheel 10 and the driven wheel 11 at two sides, and a middle frame connected between the two side frames;

the adapter plate comprises a monitoring adapter plate 12 and a data acquisition adapter plate 1; the monitoring adapter disc 12 is installed at the top of one side frame, and the monitoring adapter disc 12 is connected with a two-dimensional linear laser sensor, an inertial sensor and an inclination angle sensor and used for realizing track index measurement and trolley attitude measurement; the data acquisition adapter disc 1 is arranged at the top of the middle frame, and the data acquisition adapter disc 1 is connected with a laser scanner or an image acquisition system and used for acquiring point cloud data or image data;

the rail trolley driving modules are symmetrically arranged on the wheels at two sides and the side frame; the power supply module of the rail trolley is arranged in the middle frame and used for supplying power to the whole system; and a small rail car computing module is also installed in the middle frame and is connected with the switching disk and the small rail car driving module.

The rail trolley driving module is connected with the rail trolley calculating module through an industrial serial port and is controlled by the rail trolley calculating module.

The data acquisition adapter disc 1 can be flexibly selected to be connected with a laser scanner or an image acquisition system according to needs, and is connected with the laser scanner if point cloud data needs to be acquired, or is connected with the image acquisition system if image data needs to be acquired.

The rail trolley comprises a left driving wheel, a left driven wheel, a right driving wheel, a right driven wheel, a left side square frame arranged between the left driving wheel and the left driven wheel, and a right side square frame arranged between the right driving wheel and the right driven wheel.

The rail trolley driving module comprises a driving motor 4, a rotating shaft 6, a reduction gear set 7, a direct current motor 8 and an encoder 9; the driving motor 4 is arranged in the side frame, the driving motor 4 is connected with the reduction gear set, the reduction gear set 7 is connected with the driving wheel 10, and the encoder 9 is positioned at the rear part of the driving motor 4 and is connected with a rotating shaft of the driving motor 4; and two sides of the direct current motor 8 are respectively connected with a reduction gear set 7 and an encoder 9 and are arranged on the driven wheel rotating shaft 6.

The rail trolley driving module can accurately control the movement of the rail trolley, so that the trolley can stay at a station required by data acquisition, the rail trolley is continuously driven to move after the data acquisition is finished, and the movement is repeated until the data acquisition is finished.

The rail trolley power module is arranged in the middle frame and is a lithium battery pack 2 for supplying power to the whole system. Lithium cell group 2 conveniently carries, reduces because of the unstable influence of carrying on the instrument to the small rail car of alternating current power supply system and carrying out work, strengthens the stability of system

And a small rail car computing module is also arranged in the middle frame, and the small rail car computing module is an industrial personal computer 3 and is used for processing and storing point cloud data and image data.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention in any way, and any person skilled in the art can make any simple modification, equivalent replacement, and improvement on the above embodiment without departing from the technical spirit of the present invention, and still fall within the protection scope of the technical solution of the present invention.