阅读说明：本技术 建筑智能模具组合方法及建筑用智能模具单元 (Building intelligent mold combination method and building intelligent mold unit ) 是由 不公告发明人 于 2020-05-29 设计创作，主要内容包括：本发明公开了一种建筑智能模具组合方法及建筑用智能模具单元,模具单元包括一具有标准尺寸的基体,基体上设置有用于将首尾排列在一起的两个基体连接在一起的第一连接结构和用于将位于两基体之间的挡板与基体主动连接在一起的第二连接结构；组合方法包括：首先,计算建筑模具所用基体的个数和排列方式,形成施工指令,然后,由搬运机器人根据该施工指令逐一将基体安放到位,并在非标位置安放挡板；通过上述组合方法,仅采用标准的模具单元和挡板即可在任何施工尺寸的环境中组合出所需的建筑模具,省去了对非标模具的设计和使用,节省成本,另外,通过机器人安装要求智能组装,有效提高工作效率和工作质量。(The invention discloses a building intelligent mold combination method and a building intelligent mold unit, wherein the mold unit comprises a base body with a standard size, and a first connecting structure and a second connecting structure are arranged on the base body, wherein the first connecting structure is used for connecting two base bodies which are arranged together end to end, and the second connecting structure is used for actively connecting a baffle plate positioned between the two base bodies and the base bodies; the combination method comprises the following steps: firstly, calculating the number and arrangement mode of the base bodies used by the building mould to form a construction instruction, then placing the base bodies in place one by a carrying robot according to the construction instruction, and placing a baffle plate at a non-standard position; by the combination method, the required building mould can be combined in the environment with any construction size only by adopting the standard mould unit and the baffle plate, the design and the use of a non-standard mould are omitted, the cost is saved, and in addition, the intelligent assembly is required by the robot installation, so that the working efficiency and the working quality are effectively improved.)

1. A building intelligent mold combination method is characterized in that the building mold comprises a plurality of mold units which can be connected together end to end; the die unit comprises a base body with standard size, and a first connecting structure and a second connecting structure are arranged on the base body;

the first connecting structure is used for connecting the two base bodies which are arranged together end to end so as to enable the two base bodies to be integrated;

the second connecting structures are arranged at two opposite ends of at least one side wall on the base body, and through the second connecting structures, when two ends of the baffle plate positioned between the two base bodies are close to or contact with the side walls of the base bodies, the baffle plate and the base bodies can be actively connected together, so that the baffle plate and the two base bodies are integrated into a whole, and the baffle plate is used for shielding a gap between the two base bodies;

the combination method comprises the following steps:

the control terminal calculates the number and arrangement mode of the matrixes used for forming the building mould according to the construction environment to form a construction instruction, and sends the construction instruction to the transfer robot;

the carrying robot carries the matrixes to a set position in sequence according to the construction instruction;

when the nonstandard position appears in the construction environment, the carrying robot carries a corresponding baffle to the nonstandard position, two ends of the baffle are attached to the base bodies on two sides of the nonstandard position, when the baffle is close to the base bodies, the base bodies are actively connected with the baffle together, and therefore the baffle shields the gap where the nonstandard position is located, and the assembly of the building mold is completed.

2. The building intelligent mold assembling method according to claim 1, wherein the second connecting structure is an electromagnet.

3. The method according to claim 2, wherein the electromagnet is in a demagnetized state when a baffle is not placed on at least one side of the base body or the baffle is not adjusted in position.

4. The building intelligent mold combination method according to claim 3, further comprising a method for adjusting the position of the baffle:

when the baffle is placed at the non-standard position by the transfer robot, whether the baffle completely shields the gap of the non-standard position is detected, if not, the position of the baffle is adjusted by the transfer robot until the baffle completely shields the gap of the non-standard position, and then the electromagnet is controlled to be in a magnetic state, so that the baffle is adsorbed on the substrate.

5. The building intelligent mold combination method according to claim 4, wherein the handling robot can detect whether the baffle completely covers the gap where the non-standard position is located by any one of vision, laser and radar.

6. An intelligent mold unit for buildings is characterized by comprising a base body with standard size, wherein a first connecting structure and a second connecting structure are arranged on the base body;

the first connecting structure is arranged on a pair of opposite end walls of the base body and is used for connecting the two base bodies which are arranged together end to end so as to integrate the two base bodies;

the second connection structure is arranged at two opposite ends of at least one side wall on the base body, and through the second connection structure, when two ends of the baffle between the base bodies are close to or contact with the side walls of the base bodies, the baffle and the base bodies can be actively connected together, so that the baffle and the base bodies are integrated, and the baffle is used for shielding two gaps between the base bodies.

7. The intelligent building mold unit according to claim 6, wherein the second connecting structure is an electromagnet.

8. The intelligent building mold unit according to claim 7, wherein the electromagnet comprises a core, a coil wound around the core, and a power source in telecommunication connection with the coil; the iron core is characterized in that a cavity is arranged in the base body, a through hole communicated with the cavity is formed in the side wall of the base body, the power supply and a part of the iron core are located in the cavity, and the outer portion of the iron core penetrates through the through hole and then is flush with the side wall of the base body.

9. The intelligent building mold unit as claimed in claim 8, wherein a wireless charging module electrically connected to the power supply is further disposed in the cavity.

10. The intelligent building mold unit according to claim 8, wherein a controller is further disposed in the cavity, an electronic switch electrically connected to the controller is further disposed between the coil and the power supply, and the controller is configured to control on/off of the electronic switch.

11. The intelligent building mold unit as claimed in claim 10, wherein a wireless transmission module electrically connected to the controller is further disposed in the cavity, and the wireless transmission module is used for connecting communication between the controller and an external control terminal.

12. The intelligent mold unit for building as claimed in claim 10, wherein an electric quantity detection module and an alarm module are further disposed in the cavity, the electric quantity detection module is electrically connected to the controller and the power supply, the electric quantity detection module is used for detecting the electric quantity of the power supply, and the alarm module is used for prompting the shortage of the electric quantity of the power supply.

13. The intelligent building mold unit according to claim 6, wherein the first connecting structure is a mortise and tenon joint structure.

14. The intelligent building mold unit according to claim 6, wherein the first connecting structure comprises magnets of opposite polarities disposed on the two end walls, respectively, and the magnets are detachably connected to the base body.

Technical Field

The invention relates to the technical field of building molds, in particular to a building intelligent mold combination method capable of being intelligently disassembled and assembled and a building intelligent mold unit.

Background

The building mould is a temporary supporting structure, which is made according to the design requirements, makes the concrete structure and the member shaped according to the specified position and geometric dimension, keeps the correct position, and bears the dead weight of the building mould and the external load acting on the building mould. The purpose of carrying out the mould engineering is to ensure the quality and the construction safety of the concrete engineering, accelerate the construction progress and reduce the engineering cost. The building mould structure for cast-in-place concrete structure engineering construction roughly has two types:

1. a template system represented by an aluminum alloy template, a steel template and a plastic steel template is connected by hammering pins and pins by a construction worker. In the mode, for different building sizes, the building templates are arranged in a mode of adding standard templates and non-standard templates, and the building workers hammer pins and pin pieces to connect the templates. The standard templates can be continuously put into use by renovation in a factory, nonstandard templates generally need to be reprocessed by using one building, so that resource waste is caused, and in addition, the pin pieces are easy to cause loss, deformation, theft, falling from high altitude, operation of workers not according to requirements and other factors on the site of a construction site, so that the connection between the templates is unreliable, and the phenomena of mold expansion, mold explosion and the like are often caused.

2. The formwork system represented by a wooden formwork is connected by hammering nails by workers. When the mode is used, a worker cuts the template on the spot according to the drawing size, and the worker hammers the nail to connect the template. However, the wood formwork cutting causes a large amount of resource waste and construction waste, the turnover frequency of the formwork is not high, a large amount of nails can be stepped on the site of a construction site, and potential safety hazards are brought to construction workers.

In conclusion, the two existing building mould structures not only do not support the use of non-standard building sizes, have low turnover utilization rate and high input cost, but also do not support the intelligent installation and disassembly of robots, and have low working efficiency.

Therefore, there is a need for improvements in the construction and installation of existing building molds.

Disclosure of Invention

The invention aims to solve the technical problems and provide an intelligent building mould combination method which is applicable to various construction environments and can be installed intelligently.

The invention further aims to provide an intelligent building mould unit, which is suitable for building of a building mould in a construction environment and supports intelligent installation.

In order to achieve the purpose, the invention discloses a building intelligent mold combination method, wherein the building mold comprises a plurality of mold units which can be connected together end to end; the die unit comprises a base body with standard size, and a first connecting structure and a second connecting structure are arranged on the base body;

the first connecting structure is used for connecting the two base bodies which are arranged together end to end so as to enable the two base bodies to be integrated;

the second connecting structures are arranged at two opposite ends of at least one side wall on the base body, and through the second connecting structures, when two ends of the baffle plate positioned between the two base bodies are close to or contact with the side walls of the base bodies, the baffle plate and the base bodies can be actively connected together, so that the baffle plate and the two base bodies are integrated into a whole, and the baffle plate is used for shielding a gap between the two base bodies;

the combination method comprises the following steps:

the control terminal calculates the number and arrangement mode of the matrixes used for forming the building mould according to the construction environment to form a construction instruction, and sends the construction instruction to the transfer robot;

the carrying robot carries the matrixes to a set position in sequence according to the construction instruction;

when the nonstandard position appears in the construction environment, the carrying robot carries a corresponding baffle to the nonstandard position, two ends of the baffle are attached to the base bodies on two sides of the nonstandard position, when the baffle is close to the base bodies, the base bodies are actively connected with the baffle together, and therefore the baffle shields the gap where the nonstandard position is located, and the assembly of the building mold is completed.

Compared with the prior art, the building mold in the building intelligent mold combination method is provided with the first connecting structure for connecting the end to end of the base body and the active second connecting structure for connecting and fixing the baffle plates at the edge of the base plate, when the building intelligent mold combination method is used, the number and the arrangement mode of the used base bodies are calculated through the control terminal according to the construction environment to form a construction instruction, then the carrying robot carries and places the base bodies in sequence according to the construction instruction, when the non-standard position appears in the construction section, the carrying robot places the corresponding baffle plates at the non-standard position and fixes the two ends of the baffle plates on the base bodies at the two sides of the non-standard position to complete the assembly of the building mold; therefore, by the combination method, the required building mould can be combined in the environment with any construction size only by adopting the standard mould unit and the baffle plate, the design and the use of a non-standard mould are omitted, the cost is saved, and in addition, the intelligent assembly is required by the robot installation, so that the working efficiency and the working quality are effectively improved.

Preferably, the second connecting structure is an electromagnet.

Preferably, when at least one side of the base body is not provided with a baffle or the baffle is not adjusted to be in place, the electromagnet is in a demagnetizing state.

Preferably, the combination method further comprises a method for adjusting the position of the baffle:

when the baffle is placed at the non-standard position by the transfer robot, whether the baffle completely shields the gap of the non-standard position is detected, if not, the position of the baffle is adjusted by the transfer robot until the baffle completely shields the gap of the non-standard position, and then the electromagnet is controlled to be in a magnetic state, so that the baffle is adsorbed on the substrate.

Preferably, the handling robot can detect whether the baffle completely blocks the gap with the non-standard position by any one of vision, laser and radar.

The invention also discloses an intelligent mould unit for buildings, which comprises a base body with standard size, wherein the base body is provided with a first connecting structure and a second connecting structure;

the first connecting structure is arranged on a pair of opposite end walls of the base body and is used for connecting the two base bodies which are arranged together end to end so as to integrate the two base bodies;

the second connection structure is arranged at two opposite ends of at least one side wall on the base body, and through the second connection structure, when two ends of the baffle between the base bodies are close to or contact with the side walls of the base bodies, the baffle and the base bodies can be actively connected together, so that the baffle and the base bodies are integrated, and the baffle is used for shielding two gaps between the base bodies.

Preferably, the second connecting structure is an electromagnet.

Preferably, the electromagnet comprises an iron core, a coil wound on the iron core and a power supply in telecommunication connection with the coil; the iron core is characterized in that a cavity is arranged in the base body, a through hole communicated with the cavity is formed in the side wall of the base body, the power supply and a part of the iron core are located in the cavity, and the outer portion of the iron core penetrates through the through hole and then is flush with the side wall of the base body.

Preferably, a wireless charging module electrically connected with the power supply is further arranged in the cavity.

Preferably, a controller is further disposed in the cavity, an electronic switch electrically connected to the controller is further disposed between the coil and the power supply, and the controller is configured to control on/off of the electronic switch.

Preferably, a wireless transmission module electrically connected with the controller is further arranged in the cavity, and the wireless transmission module is used for connecting the controller and an external control terminal for communication.

Preferably, the cavity is further provided with an electric quantity detection module and an alarm module, wherein the electric quantity detection module and the alarm module are electrically connected with the controller and the power supply, the electric quantity detection module is used for detecting the electric quantity of the power supply, and the alarm module is used for prompting the shortage of the electric quantity of the power supply.

Preferably, the first connecting structure is a mortise and tenon joint structure.

Preferably, the first connecting structure includes magnets with opposite polarities respectively disposed on the two end walls, and the magnets are detachably connected to the base.

Drawings

Fig. 1 is a schematic plan view of a mold unit according to an embodiment of the present invention.

Fig. 2 is a schematic plan view of a mold unit according to another embodiment of the present invention.

Fig. 3 is a schematic view of a connection structure of the mold units in the embodiment of the present invention.

Fig. 4 is a schematic view illustrating a usage state of the mold unit according to an embodiment of the present invention.

Fig. 5 is a schematic view of a use state of the mold unit in another embodiment of the present invention.

Fig. 6 is a schematic view of a use state of the mold unit in another embodiment of the present invention.

Fig. 7 is a schematic view of a use state of the mold unit in another embodiment of the present invention.

Fig. 8 is a schematic view of the control principle of the mold unit in the embodiment of the present invention.

Detailed Description

In order to explain technical contents, structural features, and objects and effects of the present invention in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.

As shown in fig. 3 to 7, the present invention discloses an intelligent mold unit for building, which is assembled by two or more mold units to form a building mold for casting concrete 6 and forming a reinforced concrete structure by matching with a steel reinforcement framework. In particular, the mould unit comprises a base body 1 of standard dimensions, on which base body 1 a first connecting structure 11 and a second connecting structure 2 are arranged.

The first connecting structure 11 is disposed on a pair of opposite end walls of the base 1, and is used for clamping or adsorbing the two bases 1 arranged together end to end so as to integrate the two bases 1.

Second connection structure 2 sets up the relative both ends of an at least lateral wall on base member 1, through second connection structure 2, when the both ends that are located baffle 5 between two base members 1 are close to or contact the lateral wall of base member 1, baffle 5 can initiatively link together with base member 1 to make baffle 5 become an organic whole with two base members 1, baffle 5 is used for sheltering from the space between two base members 1.

When the base 1 is horizontally arranged in the left and right directions, the end walls refer to the left and right front walls of the base 1, and the side walls refer to the front and rear front walls perpendicular to the end walls.

During the use, like figure 3, with a plurality of base members 1 end to end arrange together, when two base members 1 end to end were close to, through first connection structure 11 with two base members 1 block or adsorb together, both the installation of being convenient for, be convenient for again demolish, can avoid using the pin simultaneously. In addition, when the nonstandard size appears in the use environment, as shown in fig. 4 to 7, that is, the remaining size of the current construction site is smaller than the length of one standard base 1 or the gap between two base 1 is not suitable for placing the standard base 1, a baffle 5 is placed between the two base 1 to shield the nonstandard gap between the two base 1, at this time, the two ends of the baffle 5 are respectively fixed on the base 1 at the corresponding ends through the second connecting structure 2, so that the baffle 5 and the base 1 are integrated into a whole, thereby saving the use of a nonstandard mold and saving the cost. Moreover, because second connection structure 2 is the initiative connection structure who exempts from the nail, consequently, the mould unit supports intelligent robot installation, improves the installation effectiveness.

Further, as shown in fig. 1 and 2, the second connecting structure 2 is an electromagnet. In this embodiment, the baffle 5 is required to be a magnetic member, i.e., to be attracted by a magnet. Specifically, the electromagnet includes a core 20, a coil 21 wound around the core 20, and a power source 22 in telecommunication connection with the coil 21. The iron core 20 may be disposed inside the base 1 or may be disposed on a sidewall of the base 1. Preferably, a cavity 10 is provided in the base 1, a through hole communicated with the cavity 10 is provided on a side wall of the base 1, the power source 22 and a part of the iron core 20 are located in the cavity 10, and the outside of the iron core 20 is flush with the side wall of the base 1 after passing through the through hole. When the baffle 5 and the base body 1 are placed in place, the power supply 22 between the power supply 22 and the iron core 20 is communicated, the iron core 20 generates magnetism, the baffle 5 is adsorbed on the base body 1, and the baffle 5 and the base body 1 are integrated to form the building mold. In addition, the second connecting structure can also be realized by adopting a strong magic tape.

Further, as shown in fig. 8, the power source 22 provided in the base body 1 is a rechargeable battery. In order to facilitate charging, a wireless charging module 30 electrically connected to the power source 22 is further disposed in the cavity 10.

In addition, in order to conveniently control the magnetism of the iron core 20, a controller 31 is further disposed in the cavity 10, an electronic switch electrically connected to the controller 31 is further disposed between the coil 21 and the power source 22, and the controller 31 is used for controlling on/off of the electronic switch.

The controller 31 may be connected in communication with the external control terminal 4 by wire or wirelessly. For the construction mold, since the base bodies 1 are used in a relatively large number, the controller 31 and the external control terminal 4 may preferably be connected wirelessly, that is, a wireless transmission module 32 electrically connected with the controller 31 is disposed in the cavity 10.

Further, an electric quantity detection module 33 and an alarm module 34 electrically connected with the controller 31 and the power supply 22 are arranged in the cavity 10, the electric quantity detection module 33 is used for detecting the electric quantity of the power supply 22, and the alarm module 34 is used for prompting the shortage of the electric quantity of the power supply 22. When the controller 31 detects a shortage of the power supply 22 through the power detection module 33, the notification alarm module 34 prompts the user to charge the battery. In this embodiment, the controller is further electrically connected to the wireless charging module to realize automatic charging of the power supply.

Further, as shown in fig. 2 and 3, the first connecting structure 11 may be a mortise and tenon structure, that is, a tenon 110 and a mortise 111 are respectively disposed at the left and right ends of the base 1 and are engaged with each other.

In addition, the first connecting structure 11 may also be a magnet adsorption structure, that is, magnets with opposite polarities are respectively disposed on two end walls, and the magnets are detachably connected with the base 1. In this embodiment, as shown in fig. 1, two end walls of the base 1 are respectively provided with a slot 12 for inserting a magnet, the magnet can be pulled out during the process of adjusting the position of the base 1, and the magnet is placed in the slot 12 after the position of the base 1 is adjusted in place.

Based on the intelligent mold unit for the building, the invention also discloses a building intelligent mold combination method, which comprises the following steps:

calculating the number and arrangement mode of the matrixes used for forming the building mould by the control terminal according to the construction environment to form a construction instruction, and sending the construction instruction to the transfer robot;

then, the carrying robot carries the matrixes to a set position in sequence according to the construction instruction;

when the nonstandard position appears in the construction environment, the transfer robot carries a corresponding baffle to the nonstandard position, the two ends of the baffle are placed by being attached to the base bodies on the two sides of the nonstandard position, when the baffle is close to the base bodies, the base bodies are actively connected with the baffle together, and therefore the baffle shields the gap where the nonstandard position is located, and the assembly of the building mold is completed. The nonstandard position in this embodiment refers to a designated position of a nonstandard building size.

Four embodiments of the use of the mold unit having the above structure are specifically disclosed below:

using example 1, as shown in fig. 4, when a mold is installed in a construction section, a non-standard gap appears at the end, and the end is connected to both ends of two substrates 1 through an "L" shaped baffle 5 to close the gap between the two substrates 1 without involving a non-standard mold.

Using example 2, as shown in fig. 5, when a mold is installed in a construction section, a non-standard gap is formed in the middle section, and a rectangular baffle 5 is connected to the base bodies 1 at both ends of the non-standard gap to close the gap between the two base bodies 1, without involving a non-standard mold.

Using embodiment 3, as shown in fig. 6, when a mold is installed on a construction section, a bending section appears in the middle section, so that a conventional standard mold cannot be used, at this time, a standard base 1 having the above structure is respectively placed at both ends of the bending section, a baffle 5 having the same bending angle as the bending section is placed between the two bases 1, and the baffle 5 is fixed on the two bases 1 through the second connecting structure 2 to close the gap between the two bases 1 without additionally involving a non-standard mold.

Using example 4, as shown in fig. 7, the construction segment where the mold is installed is a relatively long arc segment, and at this time, a plurality of bases 1 are placed at intervals along the arc bending direction on the construction segment, and every two bases 1 are connected by the arc baffle 5, so that in this construction environment, it is not necessary to customize the arc mold for its size.

According to the four embodiments, the die unit provided by the invention can be suitable for die splicing in all environments in buildings, and a non-standard die does not need to be manufactured additionally, so that the turnover frequency of the die is increased, and the cost is reduced. In addition, the baffle in the above embodiment is a high-strength panel with a thickness much smaller than that of the base, and after the pouring work is completed, the base is removed, and the baffle and the concrete can be organically combined together and remain on the pouring body.

In the process of assembling the building mould, if the baffle is not placed on at least one side of the base body, a second connecting structure is not needed, so that the electromagnet is in a demagnetizing state, and only when the baffle is placed on one side of the base body, the power supply of the electromagnet is turned on, so that the electromagnet is in a magnetic state. Preferably, the above combination method further includes a method for adjusting the position of the baffle:

when the transfer robot places the baffle to the nonstandard position, detect whether the baffle shelters from the nonstandard position place space completely, if not, adjust the position of baffle through the transfer robot, shelter from the nonstandard position place space completely until the baffle, then control the electro-magnet and be in there magnetic state, adsorb the baffle on the base member. In the embodiment, in the process of adjusting the position of the baffle, the electromagnet is kept in a demagnetizing state, so that the position of the baffle can be conveniently adjusted. Preferably, the handling robot can detect whether the baffle completely blocks the gap with the non-standard position through any one of vision, laser and radar. In addition, when placing the baffle between two base members, can also adjust the precision of placing of baffle through transfer robot, also adjust the straightness that hangs down and the levelness of baffle promptly to guarantee building die's result of use.

The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, therefore, the present invention is not limited by the appended claims.