阅读说明：本技术 一种环保彩钢板冷轧成型机 (Cold rolling make-up machine of various steel sheet of environmental protection ) 是由 陶忠梅 李晨 于 2020-06-15 设计创作，主要内容包括：本发明提供了一种环保彩钢板冷轧成型机,包括底板、限位单元和辊压单元；所述底板的上端面左侧外壁安装有辊压单元,底板的上端面右侧外壁安装有限位单元；所述的限位单元为上下对称结构,所述的辊压单元为左右对称结构；本发明可以解决彩钢板在生产加工的过程中主要存在的彩钢板在辊压的过程中其外壁存在大量固体颗粒导致辊压的过程中造成板材外壁产生大量的凹凸不平结构,严重会造成彩钢板破损,从而影响板材的加工质量；且现有的彩钢板辊压效率低下,多为一次辊压无法保证彩钢板辊压后阶梯凹槽的质量等问题。(The invention provides an environment-friendly color steel plate cold-rolling forming machine which comprises a bottom plate, a limiting unit and a rolling unit, wherein the bottom plate is provided with a plurality of rolling holes; the outer wall of the left side of the upper end face of the bottom plate is provided with a rolling unit, and the outer wall of the right side of the upper end face of the bottom plate is provided with a limiting unit; the limiting unit is of a vertically symmetrical structure, and the rolling unit is of a horizontally symmetrical structure; the method can solve the problems that the color steel plate is mainly produced and processed, and the processing quality of the plate is influenced because the outer wall of the plate generates a large amount of uneven structures and the color steel plate is damaged seriously due to the fact that a large amount of solid particles exist on the outer wall of the color steel plate in the rolling process; and the rolling efficiency of the existing color steel plate is low, and the problems that the quality of the stepped groove after the color steel plate is rolled cannot be ensured by one-time rolling are mostly solved.)

1. An environment-friendly color steel plate cold rolling forming machine comprises a bottom plate (1), a limiting unit (2) and a rolling unit (3); the method is characterized in that: the rolling unit (3) is installed on the outer wall of the left side of the upper end face of the bottom plate (1), and the limiting unit (2) is installed on the outer wall of the right side of the upper end face of the bottom plate (1); the limiting unit (2) is of an up-and-down symmetrical structure, and the rolling unit (3) is of a left-and-right symmetrical structure; wherein:

the limiting unit (2) comprises a limiting frame (21), a limiting column (22), a limiting spring (23), a rectangular frame (24), a limiting rod (25), an auxiliary spring (26), a limiting module (27), a movable spring (28) and a brush block (29); the limiting frame (21) is arranged on the bottom plate (1), limiting columns (22) are symmetrically arranged in front and at the back of the inner wall of the limiting frame (21), and rectangular frames (24) are sleeved on the outer wall of each limiting column (22) in a sliding fit mode; the outer walls of the limiting columns (22) positioned at the upper end and the lower end of the rectangular frame (24) are sleeved with limiting springs (23); limiting rods (25) are uniformly arranged on the inner wall of the rectangular frame (24), limiting modules (27) are symmetrically arranged on the outer wall of each limiting rod (25) in a sliding fit mode, auxiliary springs (26) are sleeved on the outer wall of each limiting rod (25) positioned on the outer side of each limiting module (27), the brush blocks (29) are vertically and symmetrically arranged on the inner wall of the rectangular frame (24) in a sliding fit mode, and the brush blocks (29) are connected with the inner wall of the rectangular frame (24) through movable springs (28);

the rolling unit (3) comprises a U-shaped frame (31), an auxiliary module (32), an adjusting cylinder (33), a clamping plate (34), an auxiliary rod (35), a clamping spring (36), an auxiliary sliding block (37), an upper rolling module (38) and a lower rolling module (39); the auxiliary module (32) is arranged on the inner wall of the lower end of the U-shaped frame (31) in a sliding fit mode, the lower rolling units are uniformly arranged on the inner wall of the U-shaped frame (31) at the upper end of the auxiliary module (32) through bearings, the auxiliary rods (35) are uniformly arranged on the inner wall of the U-shaped frame (31), clamping springs (36) are sleeved on the outer walls of the auxiliary rods (35), the auxiliary sliding blocks (37) are installed on the auxiliary rods (35) in a sliding fit mode, the upper rolling modules (38) are uniformly installed on the outer walls of the auxiliary sliding blocks (37) through bearings, and the upper rolling modules (38) are located right above the lower rolling modules (39); the adjusting cylinders (33) are uniformly arranged on the inner wall of the U-shaped frame (31), the top ends of the adjusting cylinders (33) are connected to the clamping plates (34), and the clamping plates (34) are arranged on the auxiliary rods (35) in a sliding fit manner; the upper rolling module (38) and the lower rolling module (39) are of the same structure.

2. The environment-friendly color steel plate cold rolling forming machine as claimed in claim 1, wherein: the limiting module (27) comprises a limiting clamping block (271), a supporting spring (272), a supporting block (273) and a limiting guide rod (274); u-shaped grooves are uniformly formed in the outer wall of the lower end of the limiting clamping block (271), supporting blocks (273) are arranged in the U-shaped grooves of the limiting clamping block (271) in a sliding fit mode, and the supporting blocks (273) are connected with the limiting clamping block (271) through supporting springs (272); the lower end of the supporting block (273) is provided with a limiting guide rod (274) in a movable connection mode.

3. The environment-friendly color steel plate cold rolling forming machine as claimed in claim 1, wherein: the upper rolling module (38) comprises a rolling shaft rod (381), a clamping block (382) and a rolling sleeve (383); the outer wall of the rolling shaft rod (381) is uniformly provided with clamping blocks (382) around the circumferential direction of the outer wall from front to back, and the rolling sleeve (383) is fixed on the outer wall of the rolling shaft rod (381) through being matched with the clamping blocks (382); and the rolling sleeves (383) arranged on the outer wall of the upper rolling module (38) and the rolling sleeves (383) arranged on the outer wall of the lower rolling module (39) are arranged in a staggered mode.

4. The environment-friendly color steel plate cold rolling forming machine as claimed in claim 1, wherein: the auxiliary module (32) comprises an execution column (321), an execution spring (322), an execution plate (323), a U-shaped block (324), a press roller (325) and a top extension spring (326); the execution columns (321) are uniformly arranged on the inner wall of the U-shaped frame (31); an actuating spring (322) is sleeved on the outer wall of the lower end of the actuating column (321); the execution plate (323) is arranged on the outer wall of the execution column (321) in a sliding fit mode, U-shaped blocks (324) are uniformly arranged at the upper end of the execution plate (323) in a sliding fit mode, and a press roller (325) is arranged at the upper end of each U-shaped block (324) through a bearing; the execution plates (323) of the U-shaped block (324) are connected through a jacking spring (326).

5. The environment-friendly color steel plate cold rolling forming machine as claimed in claim 1, wherein: the outer wall of the brush block (29) is uniformly provided with brush hair.

6. The environment-friendly color steel plate cold rolling forming machine as claimed in claim 2, wherein: the outer wall of the limiting guide rod (274) is sleeved with a rubber sleeve.

Technical Field

The invention relates to the technical field of building materials, in particular to an environment-friendly color steel plate cold rolling forming machine.

Background

With the acceleration of people's pace of life and social progress, the building industry has gained rapid development in China, and the colorful steel plate is a green building material which is beneficial to environmental protection in the building material, so that the earth is far away from pollution, and the colorful steel plate can healthily walk into our home.

The color steel plate becomes a neutral point of green buildings, becomes a novel building industry, has the advantages of 'green, environmental protection, low carbon' and the like, is an important reason for rapid development, gives full play to the characteristics of the color steel plate, and is applied to wider fields such as inner partition walls of steamships, refrigeration houses, sound insulation walls of expressways and the like. With the continuous progress of science and technology and the updating and upgrading of building products, the method better meets the requirements of people and creates wider space in the building material industry of new product layers.

The following problems mainly exist in the production and processing process of the color steel plate: the color steel plate has a large amount of solid particles on the outer wall in the rolling process, so that a large amount of uneven structures are generated on the outer wall of the plate in the rolling process, the color steel plate is seriously damaged, and the processing quality of the plate is influenced; and the rolling efficiency of the existing color steel plate is low, and the quality of the stepped groove after the color steel plate is rolled cannot be ensured mostly by one-time rolling.

Therefore, in order to improve the rolling efficiency of the color steel plate; the quality of the color steel plate in the rolling process is ensured; the invention provides an environment-friendly color steel plate cold rolling forming machine.

Disclosure of Invention

In order to achieve the purpose, the invention adopts the following technical scheme that the environment-friendly color steel plate cold rolling forming machine comprises a bottom plate, a limiting unit and a rolling unit; the outer wall of the left side of the upper end face of the bottom plate is provided with a rolling unit, and the outer wall of the right side of the upper end face of the bottom plate is provided with a limiting unit; the limiting unit is of a vertically symmetrical structure, and the rolling unit is of a horizontally symmetrical structure; wherein:

the limiting unit comprises a limiting frame, a limiting column, a limiting spring, a rectangular frame, a limiting rod, an auxiliary spring, a limiting module, a movable spring and a brush block; the limiting frame is arranged on the bottom plate, limiting columns are symmetrically arranged in front of and behind the inner wall of the limiting frame, and rectangular frames are sleeved on the outer walls of the limiting columns in a sliding fit mode; the outer walls of the limiting columns positioned at the upper end and the lower end of the rectangular frame are sleeved with limiting springs; the inner wall of rectangle frame evenly is provided with the gag lever post, and the outer wall of gag lever post is provided with spacing module through sliding fit mode symmetry, and the gag lever post outer wall cover that is located the spacing module outside is equipped with auxiliary spring, the brush piece set up the inner wall at the rectangle frame through sliding fit mode longitudinal symmetry, and be connected through the activity spring between the inner wall of brush piece and rectangle frame.

The rolling unit comprises a U-shaped frame, an auxiliary module, an adjusting cylinder, a clamping plate, an auxiliary rod, a clamping spring, an auxiliary sliding block, an upper rolling module and a lower rolling module; the auxiliary device comprises a U-shaped frame, an auxiliary module, a lower rolling unit, an auxiliary rod, a clamping spring, an upper rolling module and an upper rolling module, wherein the inner wall of the lower end of the U-shaped frame is provided with the auxiliary module in a sliding fit mode, the inner wall of the U-shaped frame at the upper end of the auxiliary module is uniformly provided with the lower rolling unit through a bearing, the auxiliary rod is uniformly arranged on the inner wall of the U-shaped frame, the outer wall of the auxiliary rod is sleeved with the clamping spring, the auxiliary sliding block is arranged on the auxiliary rod in a sliding fit mode, the upper rolling module; the adjusting cylinders are uniformly arranged on the inner wall of the U-shaped frame, the top ends of the adjusting cylinders are connected to the clamping plates, and the clamping plates are arranged on the auxiliary rods in a sliding fit manner; the upper rolling module and the lower rolling module have the same structure; one end of the plate is pulled out from the unreeling device and sequentially passes through the limiting unit and the rolling unit and is pulled through external pulling equipment; in the process of drawing the plate, the upper rolling module descends through the work of the adjusting cylinder, the passed plate is rolled and formed through the matching of the upper rolling module and the lower rolling module, and the rolling efficiency of the plate is improved through the arranged rolling unit; and a plurality of upper rolling modules and lower rolling modules are uniformly arranged and matched in a staggered manner, so that the rolling quality is ensured.

The limiting module comprises a limiting fixture block, a supporting spring, a supporting block and a limiting guide rod; the outer wall of the lower end of the limiting fixture block is uniformly provided with U-shaped grooves, supporting blocks are arranged in the U-shaped grooves of the limiting fixture block in a sliding fit mode, and the supporting blocks are connected with the limiting fixture block through supporting springs; the lower end of the supporting block is provided with a limiting guide rod in a movable connection mode; the passing plate can be kept stable in the rolling process through the action of the limiting module, and the plate is prevented from shaking in the rolling process, so that the quality of the plate is ensured; and the outer wall of the passing plate is kept flat through the action of the limiting module.

The upper rolling module comprises a rolling shaft lever, a clamping block and a rolling sleeve; the outer wall of the rolling shaft lever is uniformly provided with clamping blocks around the circumferential direction of the rolling shaft lever from front to back, and the rolling sleeve is fixed on the outer wall of the rolling shaft lever through being matched with the clamping blocks; the rolling sleeves arranged on the outer wall of the upper rolling module and the rolling sleeves arranged on the outer wall of the lower rolling module are arranged in a staggered mode; the rolling sleeve is matched with the rolling shaft lever to roll the flat color steel plate into a uniform concave-convex groove structure, and the integral shaping of the color steel plate is ensured by synchronous continuous rolling; the grooves on the outer wall of the color steel plate are continuously flat, and the quality of the color steel plate is fully improved.

The auxiliary module comprises an execution column, an execution spring, an execution plate, a U-shaped block, a compression roller and a top extension spring; the execution columns are uniformly arranged on the inner wall of the U-shaped frame; the outer wall of the lower end of the actuating column is sleeved with an actuating spring; the execution plate is arranged on the outer wall of the execution column in a sliding fit mode, U-shaped blocks are uniformly arranged at the upper end of the execution plate in a sliding fit mode, and a press roller is arranged at the upper end of each U-shaped block through a bearing; the U-shaped block execution plates are connected through a jacking spring; the U-shaped block is pushed and extended through the pushing and extending spring, so that the compression roller is positioned in the further shaping inside the rolled groove of the color steel plate, the continuous rolling depth of the stepped groove of the color steel plate is fully guaranteed to be consistent, and the overall structure quality of the color steel plate is further guaranteed.

Preferably; bristles are uniformly arranged on the outer wall of the brush block; the outer walls of the two ends of the plate which is moved and rolled can be kept clean by arranging the bristles on the outer walls of the bristle blocks; the rolling bulge or damage of the outer wall of the plate due to particles such as stone chips and the like existing on the outer wall of the plate in the subsequent rolling process of the plate is prevented; the rolling quality of the plate is fully ensured.

Preferably; the outer wall of the limiting guide rod is sleeved with a rubber sleeve; the rubber sleeve is sleeved on the outer wall of the limiting guide rod, so that the plate penetrating between the limiting guide rods can be prevented from being abraded with the limiting guide rod; thereby ensuring the quality of the outer wall of the plate; the outer wall of the plate can be kept flat under the action of the limiting guide rod; further improving the quality of subsequent processing of the plate.

One end of a plate is pulled out from an unreeling device, sequentially passes through a limiting unit and a rolling unit and is pulled through external pulling equipment; in the process of drawing the plate, the upper rolling module descends through the work of the adjusting cylinder, the passed plate is rolled and formed through the matching of the upper rolling module and the lower rolling module, and the rolling efficiency of the plate is improved through the arranged rolling unit; the plurality of upper rolling modules and the plurality of lower rolling modules are uniformly arranged and matched in a staggered manner, so that the rolling quality is ensured;

secondly, the outer walls of the two ends of the plate which is rolled by the movement can be kept clean by arranging the bristles on the outer walls of the bristle blocks; the rolling bulge or damage of the outer wall of the plate due to particles such as stone chips and the like existing on the outer wall of the plate in the subsequent rolling process of the plate is prevented; the rolling quality of the plate is fully ensured;

the flat color steel plate is rolled into a uniform concave-convex groove structure through mutual matching of the rolling sleeve and the rolling shaft rod, and the integral shaping of the color steel plate is ensured through synchronous continuous rolling; the grooves on the outer wall of the color steel plate are continuously flat, and the quality of the color steel plate is fully improved.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a front view of the present invention;

FIG. 2 is a front view position cross-sectional view of the present invention;

FIG. 3 is a cross-sectional view taken along line M-M of FIG. 1 in accordance with the present invention;

fig. 4 is a partial enlarged view of the invention at a in fig. 2.

Detailed Description

Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.

The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.

As shown in fig. 1 to 4, an environment-friendly color steel plate cold-rolling forming machine comprises a bottom plate 1, a limiting unit 2 and a rolling unit 3; the rolling unit 3 is arranged on the outer wall of the left side of the upper end face of the bottom plate 1, and the limiting unit 2 is arranged on the outer wall of the right side of the upper end face of the bottom plate 1; the limiting unit 2 is of a vertically symmetrical structure, and the rolling unit 3 is of a horizontally symmetrical structure; wherein:

the limiting unit 2 comprises a limiting frame 21, a limiting column 22, a limiting spring 23, a rectangular frame 24, a limiting rod 25, an auxiliary spring 26, a limiting module 27, a movable spring 28 and a brush block 29; the limiting frame 21 is arranged on the bottom plate 1, limiting columns 22 are symmetrically arranged in front and back of the inner wall of the limiting frame 21, and rectangular frames 24 are sleeved on the outer wall of each limiting column 22 in a sliding fit mode; and the outer wall of the limiting column 22 positioned at the upper end and the lower end of the rectangular frame 24 is sleeved with a limiting spring 23; the inner wall of the rectangular frame 24 is uniformly provided with limiting rods 25, the outer wall of each limiting rod 25 is symmetrically provided with limiting modules 27 in a sliding fit mode, the outer wall of each limiting rod 25 positioned outside each limiting module 27 is sleeved with an auxiliary spring 26, the brush blocks 29 are vertically and symmetrically arranged on the inner wall of the rectangular frame 24 in a sliding fit mode, and the brush blocks 29 are connected with the inner wall of the rectangular frame 24 through movable springs 28; bristles are uniformly arranged on the outer wall of the brush block 29; the bristles are arranged on the outer wall of the brush block 29, so that the outer walls of two ends of the plate which is rolled in a moving mode can be kept clean; the rolling bulge or damage of the outer wall of the plate due to particles such as stone chips and the like existing on the outer wall of the plate in the subsequent rolling process of the plate is prevented; the rolling quality of the plate is fully ensured.

The limiting module 27 comprises a limiting fixture block 271, a supporting spring 272, a supporting block 273 and a limiting guide rod 274; the outer wall of the lower end of the limiting fixture block 271 is uniformly provided with U-shaped grooves, a supporting block 273 is arranged in the U-shaped groove of the limiting fixture block 271 in a sliding fit manner, and the supporting block 273 is connected with the limiting fixture block 271 through a supporting spring 272; the lower end of the supporting block 273 is provided with a limiting guide rod 274 in a movable connection mode; the outer wall of the limit guide rod 274 is sleeved with a rubber sleeve; the rubber sleeve is sleeved on the outer wall of the limiting guide rod 274 to prevent the plate penetrating between the limiting guide rods 274 from being abraded with the limiting guide rods 274; thereby ensuring the quality of the outer wall of the plate; the flatness of the outer wall of the plate can be kept through the action of the limiting guide rod 274; the subsequent processing quality of the plate is further improved; the passing plate can be kept stable in the rolling process through the action of the limiting module 27, and the plate is prevented from shaking in the rolling process, so that the quality of the plate is ensured; and the outer wall of the passing plate is kept flat by the action of the limiting module 27.

The rolling unit 3 comprises a U-shaped frame 31, an auxiliary module 32, an adjusting cylinder 33, a clamping plate 34, an auxiliary rod 35, a clamping spring 36, an auxiliary sliding block 37, an upper rolling module 38 and a lower rolling module 39; the inner wall of the lower end of the U-shaped frame 31 is provided with an auxiliary module 32 in a sliding fit mode, the inner wall of the U-shaped frame 31 at the upper end of the auxiliary module 32 is uniformly provided with a lower rolling unit through a bearing, the auxiliary rod 35 is uniformly arranged on the inner wall of the U-shaped frame 31, the outer wall of the auxiliary rod 35 is sleeved with a clamping spring 36, the auxiliary sliding block 37 is arranged on the auxiliary rod 35 in a sliding fit mode, the outer wall of the auxiliary sliding block 37 is uniformly provided with an upper rolling module 38 through a bearing, and the upper rolling module 38 is positioned right above the lower rolling module 39; the adjusting cylinders 33 are uniformly arranged on the inner wall of the U-shaped frame 31, the top ends of the adjusting cylinders 33 are connected to the clamping plates 34, and the clamping plates 34 are arranged on the auxiliary rods 35 in a sliding fit manner; the upper rolling module 38 and the lower rolling module 39 are of the same structure, and one end of the plate is pulled out from the unreeling device, sequentially passes through the limiting unit 2 and the rolling unit 3, and is pulled by external pulling equipment; in the process of drawing the plate, the upper rolling module 38 descends through the work of the adjusting cylinder 33, the passed plate is rolled and formed through the matching of the upper rolling module 38 and the lower rolling module 39, and the rolling efficiency of the plate is improved through the arranged rolling unit 3; and a plurality of upper rolling modules 38 and lower rolling modules 39 are uniformly arranged and matched in a staggered manner, so that the rolling quality is ensured.

The upper rolling module 38 comprises a rolling shaft 381, a clamping block 382 and a rolling sleeve 383; the outer wall of the rolling shaft rod 381 is uniformly provided with clamping blocks 382 around the circumferential direction of the outer wall from front to back, and the rolling sleeve 383 is fixed on the outer wall of the rolling shaft rod 381 by being matched with the clamping blocks 382; the rolling sleeves 383 arranged on the outer wall of the upper rolling module 38 and the rolling sleeves 383 arranged on the outer wall of the lower rolling module 39 are arranged in a staggered mode; the rolling sleeve 383 and the rolling shaft 381 are matched with each other to roll the flat color steel plate into a uniform concave-convex groove structure, and the integral shaping of the color steel plate is ensured through synchronous continuous rolling; the grooves on the outer wall of the color steel plate are continuously flat, and the quality of the color steel plate is fully improved.

The auxiliary module 32 comprises an actuating column 321, an actuating spring 322, an actuating plate 323, a U-shaped block 324, a press roller 325 and a top extension spring 326; the execution columns 321 are uniformly arranged on the inner wall of the U-shaped frame 31; an actuating spring 322 is sleeved on the outer wall of the lower end of the actuating column 321; the execution plate 323 is arranged on the outer wall of the execution column 321 in a sliding fit manner, U-shaped blocks 324 are uniformly arranged at the upper end of the execution plate 323 in a sliding fit manner, and a press roller 325 is arranged at the upper end of each U-shaped block 324 through a bearing; the actuating plates 323 of the U-shaped block 324 are connected through a jacking spring 326; the U-shaped block 324 is jacked by the jacking spring 326 to enable the press roller 325 to be positioned in the rolled groove of the color steel plate for further shaping, the continuous rolling depth of the stepped groove of the color steel plate is fully guaranteed to be consistent, and the overall structure quality of the color steel plate is further guaranteed.

When in specific work; one end of the plate is pulled out from the unreeling device and sequentially passes through the limiting unit 2 and the rolling unit 3, and is pulled through external pulling equipment; during the process of drawing the plate, the upper rolling module 38 is lowered by the operation of the adjusting cylinder 33 and the penetrated plate is roll-formed by the cooperation of the upper rolling module 38 and the lower rolling module 39.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.