Vibration active control type axial plunger pump with magnetic bearing
阅读说明:本技术 一种带磁轴承的振动主动控制式轴向柱塞泵 (Vibration active control type axial plunger pump with magnetic bearing ) 是由 叶绍干 施嘉佳 侯亮 卜祥建 于 2019-10-21 设计创作,主要内容包括:本发明公开了一种带磁轴承的振动主动控制式轴向柱塞泵,包括壳体、阶梯式驱动轴、斜盘、柱塞运动组件、缸体、径向缸体磁控外环、第一、二径向永磁轴承、轴向定位磁控轴承。所述径向缸体磁控外环通过位移传感器实时采集振动信号,根据振动大小调节径向缸体磁控外环。所述第一、二径向永磁轴承通过同磁性相斥的原理实现所述阶梯式驱动轴的悬浮状态。所述轴向定位磁控轴承通过控制电流大小来调控电磁力以保证驱动轴的轴向定位。本发明所提出的一种带磁轴承的振动主动控制式轴向柱塞泵及其控制方法,在实现驱动轴悬浮的同时,实时监测及控制缸体的振动大小,减小了轴承与驱动轴之间的摩擦、提升了缸体的动态稳定性,提高轴向柱塞泵的稳定性和可靠性。(The invention discloses a vibration active control type axial plunger pump with a magnetic bearing, which comprises a shell, a stepped driving shaft, a swash plate, a plunger motion assembly, a cylinder body, a radial cylinder body magnetic control outer ring, a first radial permanent magnet bearing, a second radial permanent magnet bearing and an axial positioning magnetic control bearing. The radial cylinder body magnetic control outer ring collects vibration signals in real time through a displacement sensor and is adjusted according to the vibration. The first radial permanent magnetic bearing and the second radial permanent magnetic bearing realize the suspension state of the stepped driving shaft by the principle that like magnetism repels each other. The axial positioning magnetic control bearing regulates and controls electromagnetic force by controlling the current so as to ensure the axial positioning of the driving shaft. According to the vibration active control type axial plunger pump with the magnetic bearing and the control method thereof, the vibration of the cylinder body is monitored and controlled in real time while the drive shaft is suspended, the friction between the bearing and the drive shaft is reduced, the dynamic stability of the cylinder body is improved, and the stability and the reliability of the axial plunger pump are improved.)
1. A vibrating actively controlled axial plunger pump with magnetic bearings, comprising: the device comprises a shell, a stepped driving shaft, a swash plate, a plunger motion assembly, a cylinder body, a radial magnetic control outer ring, a first radial permanent magnet bearing, a second radial permanent magnet bearing and an axial positioning magnetic control bearing;
the casing is sleeved outside the cylinder body, and the radial magnetic control outer ring is arranged between the casing and the cylinder body and is concentric with the cylinder body; the radial magnetic control outer ring is connected with the shell through a bolt assembly;
the stepped driving shaft and the cylinder body are coaxially arranged, and the axial positioning magnetic control bearing is concentrically arranged on the stepped driving shaft and is connected with the left end face of the shell through a bolt assembly; the first radial permanent magnet bearing and the second radial permanent magnet bearing are arranged on the left side and the right side of the stepped driving shaft;
the stepped driving shaft passes through a swash plate, and the swash plate and a central axis of the stepped driving shaft form an inclination angle unequal to 90 °; and cylinder holes in a circumferential array are formed in the cylinder body around the shaft, the plunger moving assemblies are arranged in the cylinder holes, and each plunger piston shoe assembly at the left end of each plunger piston moving assembly is pressed on the swash plate through a return plate.
When the cylinder body rotates along with the stepped driving shaft, the plunger motion assembly reciprocates in the cylinder body under the action of the inclination angle of the swash plate;
the radial magnetic control outer ring comprises a ring shell connected with the shell bolt assembly, four electromagnets, four sections of active electromagnetic coils and two displacement sensors;
wherein, four electromagnets are uniformly arranged in the ring shell, and two displacement sensors are respectively arranged on the axial and radial outer rings of the ring shell. And the four sections of active electromagnetic coils are wound on the electromagnet in the circumferential direction and lead through the wire outlet. The two electromagnets symmetrically distributed along the axial and radial axes are respectively regarded as a group of magnetic control devices, the displacement sensor monitors the displacement deviation of the axial and radial positions of the axial plunger pump cylinder body from the central reference position and feeds back the displacement deviation to the controller, the controller converts the detected displacement into a control signal and converts the control signal into a control current signal through a power amplifier, and the change of the current enables the execution electromagnets to generate magnetic forces with different magnitudes so as to control the displacement deviation of the cylinder body from the central reference position;
the axial positioning magnetic control bearing comprises a ring shell connected with the left end face of the shell through a bolt, an annular electromagnet, an active electromagnetic coil and a displacement sensor;
the annular electromagnet is arranged in the annular shell, and the active electromagnetic coil is wound on the annular shell and leads out through a wire outlet. When the axial plunger pump runs at a high speed, the axial positioning magnetic control bearing monitors the axial displacement deviation of the stepped driving shaft in real time through a displacement sensor arranged outside the annular shell, the principle of the axial positioning magnetic control bearing is similar to that of the radial annular magnetic control outer ring control, and the axial positioning of the stepped driving shaft is ensured by controlling the magnitude of the current and adjusting the magnitude of the axial magnetic force;
the first radial permanent magnet bearing and the second radial permanent magnet bearing are structurally identical and comprise an annular permanent magnet inner stator connected with the stepped driving shaft in a flat key mode and an annular permanent magnet outer stator connected with the shell bolt assembly;
the outer surface of the annular permanent magnet inner stator and the inner surface of the annular permanent magnet outer stator have the same magnetism, and the stepped driving shaft is kept in a suspension state by utilizing the principle that the same magnetism repels each other.
2. A vibrating actively controlled axial plunger pump with magnetic bearing as claimed in claim 1, characterized in that: in the radial magnetic control outer ring, the number of electromagnets symmetrically distributed along the axial direction and the radial axis can be increased by even times, every two electromagnets are regarded as a group of magnetic control devices, and each group of magnetic control devices can be provided with a displacement sensor so as to realize the regulation and control of the multi-angle vibration displacement of the cylinder body.
3. A vibrating actively controlled axial plunger pump with magnetic bearing as claimed in claim 1, characterized in that: the cylinder body is made of magnetic materials, and the radial magnetic control outer ring controls the deviation of the cylinder body from a central reference position by generating electromagnetic forces with different sizes.
4. A vibrating actively controlled axial plunger pump with magnetic bearing as claimed in claim 1, characterized in that: in the radial magnetic control outer ring, signals collected by the displacement sensor can be converted into speed signals and acceleration signals through a differential processor, and multi-form vibration active regulation and control are achieved.
5. A vibrating actively controlled axial plunger pump with magnetic bearing as claimed in claim 1, characterized in that: and the outer ring, the left end face and the right end face of the radial magnetic control outer ring use magnetic isolation sleeves, so that the magnetic isolation sleeves only generate electromagnetic force acting on the cylinder body on the surface of the inner ring.
6. A vibrating actively controlled axial plunger pump with magnetic bearing as claimed in claim 1, characterized in that: the cylinder block is coupled with the stepped drive shaft by a spline.
7. A vibrating actively controlled axial plunger pump with magnetic bearing as claimed in claim 1, characterized in that: the stepped driving shaft and the adjacent left end face of the axial positioning magnetic control bearing are concentrically provided with an annular strong magnetic material, and the annular strong magnetic material is connected with the stepped driving shaft through a bolt assembly.
8. The vibrating actively controlled axial plunger pump with magnetic bearing of claim 7, wherein: and the left end surface of the axial positioning magnetic control bearing and the bearing outer ring are attached with magnetic isolation sleeves, so that the axial magnetic force acting on the stepped driving shaft is only generated on the right end surface.
9. A vibrating actively controlled axial plunger pump with magnetic bearing as claimed in claim 1, characterized in that: a gap is reserved between the inner stator and the outer stator of the radial permanent magnet bearing and is used as a radial suspension displacement gap of the stepped driving shaft;
and suspension displacement gaps are also reserved between the axial positioning magnetic control shaft and the left end surface of the annular strong magnetic material concentrically arranged on the stepped driving shaft, and between the axial plunger pump cylinder body and the radial magnetic control outer ring.
10. A vibrating actively controlled axial plunger pump with magnetic bearing according to claim 9, characterized in that: the outer ring of the outer stator of the radial permanent magnet bearing, the left end face and the right end face are attached with magnetic isolation sleeves, so that the magnetic isolation sleeves only generate permanent magnetic force acting on the inner stator on the surface of the inner ring.
Technical Field
The invention belongs to the technical field of axial plunger pumps, and particularly relates to a vibration active control type axial plunger pump with a magnetic bearing.
Background
The axial plunger pump has the advantages of small volume, large power-weight ratio, various variable modes and the like, and is widely applied to the fields of engineering machinery, ocean engineering, aerospace and the like. The rotor system, which is one of the core components of the axial plunger pump, is affected by factors such as structural limitations, machining influences and external loads, and has inevitable eccentricity and unbalance. Under the working condition of high speed and high pressure, the posture of a cylinder body of the traditional axial plunger pump cannot be controlled, instability phenomena such as cylinder body overturning and the like are easy to occur, and the reliability and the service life of the axial plunger pump are influenced.
The invention provides a vibration active control type axial plunger pump with a magnetic bearing and a control method thereof, wherein the magnetic bearing with adjustable acting force and supporting rigidity is used for adjusting the pose and stability of a cylinder body of the axial plunger pump, a magnetic control outer ring is arranged outside the cylinder body of the axial plunger pump to actively adjust the current in an execution electromagnet, and the electromagnetic force is actively adjusted in real time according to the change condition of an external load so as to control the position of the cylinder body and a driving shaft to deviate from the range of a reference balance position, so that the stability of a rotor system of the axial plunger pump is improved, the possibility of instability of the axial plunger pump under the working condition of high speed and high pressure is reduced, and the vibration active control type axial plunger pump has important significance for improving the reliability and prolonging.
Disclosure of Invention
In order to improve the dynamic stability and reliability of the rotor system of the existing axial plunger pump and reduce the instability phenomenon of the rotor system under the high-speed and high-pressure working condition, the invention provides a vibration active control type axial plunger pump with a magnetic bearing based on a permanent magnet bearing and an active control type magnetic control principle, and has important significance for improving the stability and reliability of the axial plunger pump.
In order to solve the above-mentioned technical problem, the present invention provides 1. a vibration active control type axial plunger pump with a magnetic bearing, comprising: the device comprises a shell, a stepped driving shaft, a swash plate, a plunger motion assembly, a cylinder body, a radial magnetic control outer ring, a first radial permanent magnet bearing, a second radial permanent magnet bearing and an axial positioning magnetic control bearing;
the casing is sleeved outside the cylinder body, and the radial magnetic control outer ring is arranged between the casing and the cylinder body and is concentric with the cylinder body; the radial magnetic control outer ring is connected with the shell through a bolt assembly;
the stepped driving shaft and the cylinder body are coaxially arranged, and the axial positioning magnetic control bearing is concentrically arranged on the stepped driving shaft and is connected with the left end face of the shell through a bolt assembly; the first radial permanent magnet bearing and the second radial permanent magnet bearing are arranged on the left side and the right side of the stepped driving shaft;
the stepped driving shaft passes through a swash plate, and the swash plate and a central axis of the stepped driving shaft form an inclination angle unequal to 90 °; and cylinder holes in a circumferential array are formed in the cylinder body around the shaft, the plunger moving assemblies are arranged in the cylinder holes, and each plunger piston shoe assembly at the left end of each plunger piston moving assembly is pressed on the swash plate through a return plate.
When the cylinder body rotates along with the stepped driving shaft, the plunger motion assembly reciprocates in the cylinder body under the action of the inclination angle of the swash plate;
the radial magnetic control outer ring comprises a ring shell connected with the shell bolt assembly, four electromagnets, four sections of active electromagnetic coils and two displacement sensors;
wherein, four electromagnets are uniformly arranged in the ring shell, and two displacement sensors are respectively arranged on the axial and radial outer rings of the ring shell. And the four sections of active electromagnetic coils are wound on the electromagnet in the circumferential direction and lead through the wire outlet. The two electromagnets symmetrically distributed along the axial and radial axes are respectively regarded as a group of magnetic control devices, the displacement sensor monitors the displacement deviation of the axial and radial positions of the axial plunger pump cylinder body from the central reference position and feeds back the displacement deviation to the controller, the controller converts the detected displacement into a control signal and converts the control signal into a control current signal through a power amplifier, and the change of the current enables the execution electromagnets to generate magnetic forces with different magnitudes so as to control the displacement deviation of the cylinder body from the central reference position;
the axial positioning magnetic control bearing comprises a ring shell connected with the left end face of the shell through a bolt, an annular electromagnet, an active electromagnetic coil and a displacement sensor;
the annular electromagnet is arranged in the annular shell, and the active electromagnetic coil is wound on the annular shell and leads out through a wire outlet. When the axial plunger pump runs at a high speed, the axial positioning magnetic control bearing monitors the axial displacement deviation of the stepped driving shaft in real time through a displacement sensor arranged outside the annular shell, the principle of the axial positioning magnetic control bearing is similar to that of the radial annular magnetic control outer ring control, and the axial positioning of the stepped driving shaft is ensured by controlling the magnitude of the current and adjusting the magnitude of the axial magnetic force;
the first radial permanent magnet bearing and the second radial permanent magnet bearing are structurally identical and comprise an annular permanent magnet inner stator connected with the stepped driving shaft in a flat key mode and an annular permanent magnet outer stator connected with the shell bolt assembly;
the outer surface of the annular permanent magnet inner stator and the inner surface of the annular permanent magnet outer stator have the same magnetism, and the stepped driving shaft is kept in a suspension state by utilizing the principle that the same magnetism repels each other.
In a preferred embodiment: in the radial magnetic control outer ring, the number of electromagnets symmetrically distributed along the axial direction and the radial axis can be increased by even times, every two electromagnets are regarded as a group of magnetic control devices, and each group of magnetic control devices can be provided with a displacement sensor so as to realize the regulation and control of the multi-angle vibration displacement of the cylinder body.
In a preferred embodiment: the cylinder body is made of magnetic materials, and the radial magnetic control outer ring controls the deviation of the cylinder body from a central reference position by generating electromagnetic forces with different sizes.
In a preferred embodiment: in the radial magnetic control outer ring, signals collected by the displacement sensor can be converted into speed signals and acceleration signals through a differential processor, and multi-form vibration active regulation and control are achieved.
In a preferred embodiment: and the outer ring, the left end face and the right end face of the radial magnetic control outer ring use magnetic isolation sleeves, so that the magnetic isolation sleeves only generate electromagnetic force acting on the cylinder body on the surface of the inner ring.
In a preferred embodiment: the cylinder block is coupled with the stepped drive shaft by a spline.
In a preferred embodiment: the stepped driving shaft and the adjacent left end face of the axial positioning magnetic control bearing are concentrically provided with an annular strong magnetic material, and the annular strong magnetic material is connected with the stepped driving shaft through a bolt assembly.
In a preferred embodiment: and the left end surface of the axial positioning magnetic control bearing and the bearing outer ring are attached with magnetic isolation sleeves, so that the axial magnetic force acting on the stepped driving shaft is only generated on the right end surface.
In a preferred embodiment: a gap is reserved between the inner stator and the outer stator of the radial permanent magnet bearing and is used as a radial suspension displacement gap of the stepped driving shaft;
and suspension displacement gaps are also reserved between the axial positioning magnetic control shaft and the left end surface of the annular strong magnetic material concentrically arranged on the stepped driving shaft, and between the axial plunger pump cylinder body and the radial magnetic control outer ring.
In a preferred embodiment: the outer ring of the outer stator of the radial permanent magnet bearing, the left end face and the right end face are attached with magnetic isolation sleeves, so that the magnetic isolation sleeves only generate permanent magnetic force acting on the inner stator on the surface of the inner ring.
Compared with the prior art, the technical scheme of the invention has the following beneficial effects:
the invention discloses a vibration active control type axial plunger pump with a magnetic bearing and a control method thereof, which ensure the deviation of a cylinder body and a driving shaft from a central reference position by monitoring and regulating the position and posture of the cylinder body of the axial plunger pump in real time, thereby improving the stability of the axial plunger pump in the working process, improving the instability resistance of the axial plunger pump under high speed and high pressure, and having important significance for reducing the vibration noise of the axial plunger pump and improving the stability and reliability of the axial plunger pump.
Drawings
FIG. 1 is a cross-sectional view of an overall three-dimensional structure of a preferred embodiment of the present invention;
FIG. 2 is a schematic view of a radial magnetic control outer ring of the present invention;
FIG. 3 is a cross-sectional view taken in the direction A-A of FIG. 2;
FIG. 4 is a schematic view of an axial positioning magnetic bearing of the present invention;
FIG. 5 is a cross-sectional view taken in the direction A-A of FIG. 4;
FIG. 6 is a schematic view of a radial permanent magnet bearing of the present invention;
FIG. 7 is a cross-sectional view taken in the direction A-A of FIG. 6;
FIG. 8 is a schematic diagram of the radial magnetron outer ring execution process of the present invention.
Detailed Description
The technical solution of the present invention will be further illustrated and described below with reference to the accompanying drawings by means of specific embodiments.
As shown in fig. 1, a vibration active control type axial plunger pump with magnetic bearings and a control method thereof comprise a shell 1, a
The stepped
As shown in fig. 2 and 3, the radial magnetic control outer ring 6 includes a
As shown in fig. 4 and 5, the axial positioning
The first and second radial permanent magnetic bearings 7 have the same structural principle, and the embodiment will be described with reference to one of them. As shown in fig. 6 and 7, the first radial permanent magnet bearing 7 is composed of a radially magnetized ndfeb annular permanent magnet
Fig. 8 is a schematic diagram of an implementation process of the radial magnetic control outer ring, and further illustrates an embodiment of the vibration active control type axial plunger pump with magnetic bearing and a control method thereof according to the present invention with reference to fig. 1 to 7.
When the vibration active control type axial plunger pump with the magnetic bearing provided by the invention works, the cylinder body 5 rotates at a high speed along with the
In summary, the vibration active control type axial plunger pump with the magnetic bearing and the control method thereof provided by the invention can monitor and control the deviation of the cylinder body from the center reference position in real time, improve the dynamic stability of the cylinder body, reduce the vibration noise of the axial plunger pump and prolong the reliability of the axial plunger pump.
The above description is only a preferred embodiment of the present invention, and the scope of the present invention should not be limited thereby. Equivalent changes and modifications made according to the patent scope and the specification of the present invention should be covered by the present invention.
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