阅读说明：本技术 一种自动定位的工业管道阀门用故障报警系统 (Automatic fault alarm system for industrial pipeline valve of location ) 是由 陈冠霖 于 2019-11-26 设计创作，主要内容包括：本发明公开了一种自动定位的工业管道阀门用故障报警系统,属于管道阀门故障报警技术领域,其包括探测单元,所述探测单元的输出端与CPU的输入端电连接,所述CPU与监控单元双向电连接,所述CPU的输出端与报警模块的输入端电连接,所述CPU的输出端与数据采集单元的输入端电连接。该自动定位的工业管道阀门用故障报警系统,通过设置数据采集单元、探测器、警报指示灯、数据采集单元、故障信息管理模块和显示终端,使得工作人员可及时针对指定故障派遣合适的维修人员前去检修排查,而且通过GPS信息采集模块采集的信息,便于维修人员快速有效的前去故障管道阀门的位置,降低了管道阀门出现故障无法及时检修造成的安全隐患。(The invention discloses an automatic positioning fault alarm system for an industrial pipeline valve, which belongs to the technical field of pipeline valve fault alarm and comprises a detection unit, wherein the output end of the detection unit is electrically connected with the input end of a CPU (central processing unit), the CPU is electrically connected with a monitoring unit in a bidirectional mode, the output end of the CPU is electrically connected with the input end of an alarm module, and the output end of the CPU is electrically connected with the input end of a data acquisition unit. This automatic fault alarm system for industrial pipeline valve of location, through setting up data acquisition unit, the detector, the alarm indicator lamp, data acquisition unit, fault information management module and display terminal for the staff can in time go to overhaul the investigation before dispatching suitable maintenance personal to appointed trouble, and through the information that GPS information acquisition module gathered, the maintenance personal of being convenient for go the position of trouble pipeline valve before quick effectual, the potential safety hazard that pipeline valve breaks down and can't in time overhaul and cause has been reduced.)

1. The utility model provides an automatic fault alarm system for industry pipeline valve of location, includes the detecting element, its characterized in that: the output end of the detection unit is electrically connected with the input end of the CPU, the CPU is electrically connected with the monitoring unit in a bidirectional mode, the output end of the CPU is electrically connected with the input end of the alarm module, the output end of the CPU is electrically connected with the input end of the data acquisition unit, and the output end of the data acquisition unit is electrically connected with the input end of the fault information management module through the intelligent analysis module;

the output end of the fault information management module is electrically connected with the input end of the information transmission module, the output end of the information transmission module is electrically connected with the input end of the observation and maintenance unit, the output end of the observation and maintenance unit is electrically connected with the input end of the PC management display terminal through the feedback module, the output end of the PC management display terminal is electrically connected with the input end of the data storage unit, and the data storage unit is electrically connected with the CPU in a two-way mode.

2. The automatic positioning fault alarm system for industrial pipeline valves of claim 1, wherein: the number of the detection units is a plurality of, the detection units comprise pipeline valves, detectors and alarm indicating lamps, the detectors are installed on the pipeline valves and electrically connected with the alarm indicating lamps, and the output ends of the detectors are electrically connected with the input end of the CPU.

3. The automatic positioning fault alarm system for industrial pipeline valves of claim 1, wherein: and the output ends of the CPU and the fault information management module are electrically connected with the input end of the PC management display terminal.

4. The automatic positioning fault alarm system for industrial pipeline valves of claim 1, wherein: the data acquisition unit comprises a fault information acquisition module and a GPS information acquisition module, the input ends of the fault information acquisition module and the GPS information acquisition module are electrically connected with the output end of the CPU, and the output ends of the fault information acquisition module and the GPS information acquisition module are electrically connected with the input end of the intelligent analysis module.

5. The automatic positioning malfunction alarm system for industrial pipeline valves of claim 4, wherein: the inspection and maintenance unit comprises a plurality of display terminals, the input ends of the display terminals are electrically connected with the output end of the information transmission module, the output ends of the display terminals are electrically connected with the input end of the feedback module, and a worker can timely arrange a maintenance worker to inspect and maintain when watching the fault information on the display terminals.

6. The automatic positioning malfunction alarm system for industrial pipeline valves of claim 5, wherein: the fault information management module can integrate and classify the information collected by the data collection unit, and the information transmission module can transmit the fault information to the display terminal through a wireless transmission technology.

Technical Field

The invention belongs to the technical field of pipeline valve fault alarming, and particularly relates to an automatic positioning fault alarming system for an industrial pipeline valve.

Background

Up to now, the valve industry has been able to produce 12 kinds of gate valves, stop valves, throttle valves, plug valves, ball valves, electric valves, diaphragm valves, check valves, safety valves, pressure reducing valves, steam trap valves, emergency shut-off valves, etc. the production systems of large-scale industrial enterprises are usually very large, electrical equipment and mechanical equipment are numerous, the states are complex, whether the pipeline valves can stably and efficiently operate or not directly affects the product quality, production efficiency and economic benefits of the whole enterprise.

At present when detecting industrial pipeline valve trouble, only report to the police in real time through detector and alarm, the function is comparatively single, the maintainer who uses the telephone to inform when the shift looks over and overhauls after the staff discovers the abnormal conditions through the operation station, certain time has been wasted, when making the trouble take place, the maintainer can not in time obtain fault information and position, can't arrange suitable maintainer to appointed fault information and overhaul, because pipeline valve arranges comparatively complicatedly in large-scale industry, make some maintainers be difficult for looking for the accurate position of trouble pipeline valve, cause the maintenance delay, great potential safety hazard has.

Disclosure of Invention

Technical problem to be solved

In order to overcome the defects of the prior art, the invention provides an automatic positioning fault alarm system for an industrial pipeline valve, which solves the problems that when a worker finds abnormal conditions through an operation station, the worker notifies a working maintainer to check and overhaul through a telephone, certain time is wasted, the maintainer cannot obtain fault information and positions in time when faults occur, proper maintainers cannot be arranged for the specified fault information to overhaul, and due to the fact that pipeline valves in large-scale industry are arranged in a complex manner, some maintainers cannot easily find the accurate positions of the fault pipeline valves, maintenance is delayed, and great potential safety hazards are caused.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic fault alarm system for industry pipeline valve of location, includes the detecting element, the output of detecting element is connected with CPU's input electricity, CPU is connected with the two-way electricity of monitoring element, CPU's output is connected with alarm module's input electricity, CPU's output is connected with data acquisition unit's input electricity, data acquisition unit's output is connected with fault information management module's input electricity through intelligent analysis module.

The output end of the fault information management module is electrically connected with the input end of the information transmission module, the output end of the information transmission module is electrically connected with the input end of the observation and maintenance unit, the output end of the observation and maintenance unit is electrically connected with the input end of the PC management display terminal through the feedback module, the output end of the PC management display terminal is electrically connected with the input end of the data storage unit, and the data storage unit is electrically connected with the CPU in a two-way mode.

As a further scheme of the invention: the number of the detection units is a plurality of, the detection units comprise pipeline valves, detectors and alarm indicating lamps, the detectors are installed on the pipeline valves and electrically connected with the alarm indicating lamps, and the output ends of the detectors are electrically connected with the input end of the CPU.

As a further scheme of the invention: and the output ends of the CPU and the fault information management module are electrically connected with the input end of the PC management display terminal.

As a further scheme of the invention: the data acquisition unit comprises a fault information acquisition module and a GPS information acquisition module, the input ends of the fault information acquisition module and the GPS information acquisition module are electrically connected with the output end of the CPU, and the output ends of the fault information acquisition module and the GPS information acquisition module are electrically connected with the input end of the intelligent analysis module.

As a further scheme of the invention: the inspection and maintenance unit comprises a plurality of display terminals, the input ends of the display terminals are electrically connected with the output end of the information transmission module, the output ends of the display terminals are electrically connected with the input end of the feedback module, and a worker can timely arrange a maintenance worker to inspect and maintain when watching the fault information on the display terminals.

As a further scheme of the invention: the fault information management module can integrate and classify the information collected by the data collection unit, and the information transmission module can transmit the fault information to the display terminal through a wireless transmission technology.

(III) advantageous effects

Compared with the prior art, the invention has the beneficial effects that:

1. the automatic positioning fault alarm system for the industrial pipeline valve transmits fault information to a CPU (central processing unit) when a detector detects that the pipeline valve has a fault, the fault information acquisition module and a GPS (global positioning system) information acquisition module acquire the information transmitted to the CPU and then transmit the data information to an intelligent analysis module, the intelligent analysis module analyzes and verifies the transmitted information and transmits the specifically judged data information to the fault information management module, the fault information management module integrates and classifies the data information and transmits the information to a display terminal through an information transmission module, so that a worker can send appropriate maintenance personnel to overhaul and investigate the specified fault in time, and the information acquired by the GPS information acquisition module, the maintenance personal can conveniently and effectively go to the position of the fault pipeline valve, and the potential safety hazard caused by the fact that the pipeline valve fails and cannot be maintained in time is reduced.

2. This automatic fault alarm system for industrial pipeline valve of location, through setting up display terminal, feedback module, PC management display terminal and data storage unit, the staff passes through display terminal and transmits each item data information that maintenance personal investigation and maintenance to PC management display terminal through feedback module, the concrete condition that pipeline valve broke down can effectually be summarized to administrator's accessible PC management display terminal, and the information storage that will summarize out in the data storage unit, be convenient for seek, be favorable to managers to guide work.

3. This automatic fault alarm system for industrial pipeline valve of location, through setting up alarm indicator, monitoring unit and CPU, when the pipeline valve broke down, alarm module can report to the police in real time, the staff of being convenient for in time discovers, and is provided with alarm indicator, the maintenance personal of being convenient for seeks the pipeline valve that breaks down fast, because of being provided with monitoring unit, monitoring unit will carry out real time monitoring to detecting element, the staff of being convenient for observes the environment of the work that pipeline valve located.

Drawings

FIG. 1 is a schematic diagram of the system of the present invention.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

As shown in fig. 1, the present invention provides a technical solution: the utility model provides an automatic fault alarm system for industry pipeline valve of location, includes the detection unit, the output of detection unit is connected with CPU's input electricity, and because of being provided with the monitoring unit, the monitoring unit will carry out real time monitoring to the detection unit, and the staff is convenient for observe the environment that pipeline valve is located work, the quantity of detection unit is a plurality of, the detection unit includes pipeline valve, detector and alarm indicator, the detector is installed on pipeline valve, the detector is connected with the alarm indicator electricity, the output of detector is connected with CPU's input electricity, through setting up the alarm indicator, the pipeline valve that is convenient for maintenance personal to look for the trouble fast, CPU is connected with the monitoring unit both-way electricity, CPU's output is connected with alarm module's input electricity, through setting up alarm module, when pipeline valve breaks down, the alarm module can report to the police in real time, and the staff of being convenient for in time discovers, CPU and fault information management module's output all is connected with PC management display terminal's input electricity, CPU's output is connected with data acquisition unit's input electricity, fault information management module can integrate the information of gathering data acquisition unit and classify, information transmission module accessible wireless transmission technique transmits fault information to display terminal on, through setting up fault information management module, fault information management module will integrate data information and classify and transmit information to display terminal through information transmission module, and the staff of being convenient for knows clearly and makes corresponding judgement, data acquisition unit's output passes through intelligent analysis module and fault information management module's input electricity and is connected.

The output end of the fault information management module is electrically connected with the input end of the information transmission module, the output end of the information transmission module is electrically connected with the input end of the inspection and maintenance unit, the data acquisition unit comprises a fault information acquisition module and a GPS information acquisition module, the input ends of the fault information acquisition module and the GPS information acquisition module are electrically connected with the output end of the CPU, the output ends of the fault information acquisition module and the GPS information acquisition module are electrically connected with the input end of the intelligent analysis module, the position of a fault pipeline valve can be quickly and effectively removed by maintenance personnel through the information acquired by the GPS information acquisition module, the maintenance time is not easily delayed, the output end of the inspection and maintenance unit is electrically connected with the input end of a PC management display terminal through a feedback module, and the output end of the PC management display terminal is electrically connected with the input end of the data storage unit, through setting up feedback module and PC management display terminal, the staff transmits each item data information that the maintainer investigated and overhauld to PC management display terminal through feedback module through display terminal, and managers accessible PC management display terminal can effectually summarize the concrete condition that pipeline valve broke down, it includes a plurality of display terminal to look at the maintenance unit, display terminal's input is connected with the output electricity of information transfer module, display terminal's output is connected with feedback module's input electricity, and the staff watches that trouble information can in time arrange the maintainer to look at the maintenance on the display terminal, data storage unit and CPU two-way electricity are connected.

The working principle of the invention is as follows:

s1, when the detector detects that the pipeline valve has a fault, the fault information is transmitted to the CPU, the fault information acquisition module and the GPS information acquisition module acquire the information transmitted to the CPU, and then the data information is transmitted to the intelligent analysis module;

s2, secondly, the intelligent analysis module transmits the analyzed and judged data information to the fault information management module, so that the fault information management module transmits the integrated and classified data information to each display terminal, and workers can check the data information in time;

s3, when the overhaul and investigation are finished, the worker transmits the data information of the overhaul and investigation of the maintenance personnel to the PC management display terminal through the feedback module through the display terminal, the manager can effectively summarize the specific situation that the pipeline valve fails through the PC management display terminal, and the summarized data information is stored in the data storage unit.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.