Drive axle, electric drive system and control method thereof
阅读说明:本技术 驱动桥、电驱动系统及其控制方法 (Drive axle, electric drive system and control method thereof ) 是由 沈曹圆 刘斌 王金磊 于 2018-08-30 设计创作,主要内容包括:本发明公开驱动桥,包括同轴设置的两定转子组件,且二者的输出轴分别与驱动桥两端的两车轮传动连接,还包括控制部件,其能够控制两定转子组件,以使其处于动力驱动模式或能量回收模式,在动力驱动模式,对应定转子组件能够输出驱动力至对应车轮,以驱动车辆在预定行驶工况下行驶,在能量回收模式,对应定转子组件停止输出驱动力,且其输出轴能够在对应车轮的拖动下转动,转动过程中能够为对应定转子组件的电池充电。该驱动桥集成有能量回收功能,能够实现驱动过程中车辆各行驶工况下能量的回收,且设置两个独立工作的定转子组件,能够在保证正常驱动的前提下实现能量回收,进一步提高车辆的能量利用率。本发明还公开电驱动系统及其控制方法。(The invention discloses a drive axle, which comprises two stator and rotor assemblies which are coaxially arranged, wherein output shafts of the two stator and rotor assemblies are respectively in transmission connection with two wheels at two ends of the drive axle, the drive axle also comprises a control part which can control the two stator and rotor assemblies to be in a power driving mode or an energy recovery mode, in the power driving mode, the corresponding stator and rotor assemblies can output driving force to the corresponding wheels to drive a vehicle to run under a preset running condition, in the energy recovery mode, the corresponding stator and rotor assemblies stop outputting the driving force, the output shafts of the corresponding stator and rotor assemblies can rotate under the dragging of the corresponding wheels, and batteries of the corresponding stator and rotor assemblies can be charged in the rotating process. The drive axle is integrated with an energy recovery function, energy recovery under each running condition of a vehicle in the driving process can be realized, two stator and rotor assemblies working independently are arranged, energy recovery can be realized on the premise of ensuring normal driving, and the energy utilization rate of the vehicle is further improved. The invention also discloses an electric drive system and a control method thereof.)
1. The drive axle of the electric drive system is characterized by comprising a drive motor, wherein the drive motor comprises two stator and rotor assemblies (1) which are coaxially arranged, output shafts of the two stator and rotor assemblies are respectively in transmission connection with two wheels (03) at two ends of the drive axle, and the drive axle further comprises a control part (5) for controlling the two stator and rotor assemblies (1);
control unit (5) can control two decide rotor subassembly (1) to make it be in power drive mode or energy recuperation mode, at power drive mode, correspond decide rotor subassembly (1) can export drive power to corresponding wheel (03) to the drive vehicle is gone under predetermined operating mode of traveling, at energy recuperation mode, corresponds decide rotor subassembly (1) stops to export drive power, and its output shaft can rotate under the dragging of corresponding wheel (03), rotate the in-process can be for with the whole car power battery that driving motor connects charges.
2. The drive axle according to claim 1, characterized by further comprising a left half shaft (21) and a right half shaft (22) which are respectively fixedly connected with two wheels (03), wherein the two stator-rotor assemblies (1) are positioned between the two half shafts and in the middle of the drive axle;
the output shafts of the two stator and rotor assemblies (1) are connected with the output shaft of the driving motor through a speed reducing mechanism, and the output shaft of the driving motor is connected with the corresponding half shaft through a constant velocity universal joint;
the two stator and rotor assemblies (1) are arranged in the same shell (6) to form the driving motor, and the two speed reducing mechanisms are arranged on the inner side of the shell (6); alternatively, the first and second electrodes may be,
the two stator-rotor assemblies (1) are respectively arranged in the two shells.
3. The drive axle according to claim 1 or 2, wherein the control part (5) is further capable of controlling the rotation speeds of the output shafts of the two stator and rotor assemblies (1) to be opposite in direction and equal in magnitude so as to enable the vehicle to be in a pivot steering mode.
4. Electric drive system comprising a front drive axle (01) and a rear drive axle (02), characterized in that said front drive axle (01) is a drive axle according to any of claims 1-3 and said rear drive axle (02) is a drive axle according to any of claims 1-3.
5. An electric drive system according to claim 4, characterized by further comprising a control centre (04) for controlling said control means (5) of said front (01) and rear (02) drive axles, and thus the operating mode of each said stator-rotor assembly (1), according to the driving conditions of the vehicle.
6. Control method of an electric drive system, said electric drive system being the electric drive system of claim 4 or 5, characterized in that the control method comprises the steps of:
s10: judging whether the vehicle is in a deceleration turning mode, if so, executing step S20, otherwise, executing step S30;
s20: controlling at least one of the four stator and rotor assemblies (1) of the electric drive system to be in an energy recovery mode, and controlling at least one of the two stator and rotor assemblies (1) outside a curve to be in a power drive mode;
s30: and controlling the four stator and rotor assemblies (1) to be in a power driving mode.
7. The control method according to claim 6, wherein the step S10 specifically includes:
s11: monitoring a first pedal stroke s of a vehicle brake pedalb;
S12: judging the first pedal stroke sbWhether or not it is greater than pedal idle stroke sdAnd if so, determining that the vehicle is in the deceleration turning mode.
8. The control method according to claim 6, further comprising, after step S20:
s21: continuously judging the turning type of the vehicle within a preset time T;
s211: if the vehicle is in a deceleration turning mode, controlling the stator and rotor assemblies (1) positioned on the outer side of the curve in the rear drive axle (02) to be in a power driving mode, and controlling the other three stator and rotor assemblies (1) to be in an energy recovery mode;
s212: if the vehicle is in a light oil door turning mode, controlling two stator and rotor assemblies (1) positioned on the outer side of a curve in the front drive axle (01) and the rear drive axle (02) to be in a power driving mode, and controlling the other two stator and rotor assemblies (1) to be in an energy recovery mode;
s213: if the vehicle is in a half-throttle turning mode, controlling the two stator and rotor assemblies (1) of the front driving axle (01) and the stator and rotor assembly (1) of the rear driving axle (02) which is positioned at the outer side of the curve to be in a power driving mode, and controlling the stator and rotor assembly (1) of the rear driving axle (02) which is positioned at the inner side of the curve to be in an energy recovery mode;
in step S21, a second pedal stroke S of an accelerator pedal of the vehicle is monitoredp;
In step S211, when the second pedal stroke SpAt (0, s)p1max) When it is determined that the vehicle is in the decelerating turning mode, wherein sp1maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in a deceleration turning mode;
in step S212, when the second pedal stroke SpIs in(s)p2min,sp2max) When the vehicle is in the light oil door turning mode, wherein sp2minRepresents the minimum travel of the accelerator pedal when the vehicle is in a light-throttle turning mode, sp2maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in a light-throttle turning mode;
in step S213, when the second pedal stroke SpIs in(s)p3min,sp3max) When the vehicle is in a half-throttle turning mode, wherein sp3minRepresenting the minimum travel of the accelerator pedal when the vehicle is in a half-throttle turning mode, sp3maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in the half-throttle turning mode.
9. Control method according to claim 8, characterized in that in step S21, the output torques M of four of the stator and rotor assemblies (1) in the electric drive system are also monitored;
in step S211, when the system is in the energy recovery modeIn the stator-rotor assembly (1), the output torque M of any stator-rotor assembly (1) is lower than Mpmin1When the rotor and stator assemblies (1) are controlled to be in a power driving mode, wherein Mpmin1Representing a minimum output torque required when the vehicle is in a deceleration turning mode;
in step S212, in the two stator and rotor assemblies (1) in the energy recovery mode, the output torque M of any one of the stator and rotor assemblies (1) is lower than Mpmin2When the rotor and stator assemblies (1) are controlled to be in a power driving mode, wherein Mpmin2Representing a minimum output torque required when the vehicle is in a light-throttle turning mode;
in step S213, when the output torque M of the stator-rotor assembly (1) in the energy recovery mode is lower than Mpmin3When the rotor and stator assemblies (1) are controlled to be in a power driving mode, wherein Mpmin3Representing the minimum output torque required when the vehicle is in the half-throttle turning mode.
10. The control method according to any one of claims 6 to 9, characterized in that when it is judged that the vehicle needs pivot steering, the rotation speeds of the output shafts of the four stator and rotor assemblies (1) are controlled to be equal, and the rotation speeds of the output shafts of the two stator and rotor assemblies (1) on one side and the rotation speeds of the output shafts of the two stator and rotor assemblies (1) on the other side are controlled to be opposite.
Technical Field
The invention relates to the technical field of vehicles, in particular to a drive axle, an electric drive system and a control method thereof.
Background
The power arrangement scheme of the current hybrid electric vehicle and the electric vehicle is mainly an electric drive axle which mainly comprises a motor, so that wheels can be driven to rotate under the driving of a motor output shaft, and the driving of the vehicle is realized.
Because traditional electric drive axle drives the wheel rotation of its both sides through a driving motor, consequently, in order to guarantee to go normally, this driving motor also need be in power take off mode, leads to this electric drive axle power consumption higher, and driving motor's energy utilization is lower.
In view of this, a technical problem to be solved by those skilled in the art is how to provide an electric drive axle, which can improve the utilization rate of motor energy while satisfying power driving.
Disclosure of Invention
In order to solve the above technical problems, an object of the present invention is to provide a drive axle of an electric drive system, including a drive motor, where the drive motor includes two stator and rotor assemblies coaxially arranged, and output shafts of the two stator and rotor assemblies are respectively in transmission connection with two wheels at two ends of the drive axle, and further including a control component for controlling the two stator and rotor assemblies;
the control part can control two stator and rotor assemblies to make it be in power drive mode or energy recuperation mode, at power drive mode, correspond stator and rotor assemblies can export drive power to corresponding wheel to the drive vehicle traveles under predetermined operating mode, at energy recuperation mode, correspond stator and rotor assemblies stops output drive power, and its output shaft can rotate under the dragging of corresponding wheel, rotate the in-process can for with the whole car power battery that driving motor connects charges.
Optionally, the vehicle further comprises a left half shaft and a right half shaft which are fixedly connected with the two wheels respectively, and the two stator and rotor assemblies are positioned between the two half shafts and in the middle of the drive axle;
the output shafts of the two stator and rotor assemblies are connected with the output shaft of the driving motor through a speed reducing mechanism, and the output shaft of the driving motor is connected with the corresponding half shaft through a constant velocity universal joint;
the two fixed rotor assemblies are arranged in the same shell to form the driving motor, and the two speed reducing mechanisms are arranged on the inner side of the shell; alternatively, the first and second electrodes may be,
the two stator and rotor components are respectively arranged in the two shells.
Optionally, the control component can also control the rotating speeds of the output shafts of the two stator and rotor assemblies to be opposite in direction and equal in magnitude so as to enable the vehicle to be in a pivot steering mode.
Meanwhile, the invention also provides an electric drive system which comprises a front drive axle and a rear drive axle, wherein the front drive axle is the drive axle, and the rear drive axle is the drive axle.
Optionally, the vehicle further comprises a control center, which is used for controlling the control components of the front drive axle and the rear drive axle according to the running condition of the vehicle, so as to control the working mode of each stator and rotor assembly.
Further, the present invention provides a control method of an electric drive system, which is the above-described electric drive system, comprising the steps of:
s10: judging whether the vehicle is in a deceleration turning mode, if so, executing step S20, otherwise, executing step S30;
s20: controlling at least one of the four stator and rotor assemblies of the electric drive system to be in an energy recovery mode, and controlling at least one of the two stator and rotor assemblies outside the curve to be in a power driving mode;
s30: and controlling the four stator and rotor assemblies to be in a power driving mode.
Optionally, in step S10, the method specifically includes:
s11: monitoring a first pedal stroke s of a vehicle brake pedalb;
S12: judging the first pedal stroke sbWhether or not it is greater than pedal idle stroke sdIf yes, the vehicle is judged to be atIn the deceleration turning mode.
Optionally, after step S20, the method further includes:
s21: continuously judging the turning type of the vehicle within a preset time T;
s211: if the vehicle is in a deceleration turning mode, controlling the stator and rotor assemblies positioned on the outer side of the curve in the rear drive axle to be in a power driving mode, and controlling the other three stator and rotor assemblies to be in an energy recovery mode;
s212: if the vehicle is in a light oil door turning mode, controlling two fixed rotor assemblies positioned on the outer side of a curve in the front drive axle and the rear drive axle to be in a power driving mode, and controlling the other two fixed rotor assemblies to be in an energy recovery mode;
s213: if the vehicle is in a half-throttle turning mode, controlling the two stator and rotor assemblies of the front driving axle and the stator and rotor assembly of the rear driving axle, which is positioned on the outer side of the curve, to be in a power driving mode, and controlling the stator and rotor assembly of the rear driving axle, which is positioned on the inner side of the curve, to be in an energy recovery mode;
in step S21, a second pedal stroke S of an accelerator pedal of the vehicle is monitoredp;
In step S211, when the second pedal stroke SpAt (0, s)p1max) When it is determined that the vehicle is in the decelerating turning mode, wherein sp1maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in a deceleration turning mode;
in step S212, when the second pedal stroke SpIs in(s)p2min,sp2max) When the vehicle is in the light oil door turning mode, wherein sp2minRepresents the minimum travel of the accelerator pedal when the vehicle is in a light-throttle turning mode, sp2maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in a light-throttle turning mode;
in step S213, when the second pedal stroke SpIs in(s)p3min,sp3max) When the vehicle is in a half-throttle turning mode, wherein sp3minRepresenting the minimum travel of the accelerator pedal when the vehicle is in a half-throttle turning mode, sp3maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in the half-throttle turning mode.
Optionally, in step S21, output torques M of four stator and rotor assemblies in the electric drive system are also monitored;
in step S211, when the output torque M of any of the three stator and rotor assemblies in the energy recovery mode is lower than Mpmin1When the rotor and stator assemblies are controlled to be in a power driving mode, wherein Mpmin1Representing a minimum output torque required when the vehicle is in a deceleration turning mode;
in step S212, in the two stator and rotor assemblies in the energy recovery mode, the output torque M of any stator and rotor assembly is lower than Mpmin2When the rotor and stator assemblies are controlled to be in a power driving mode, wherein Mpmin2Representing a minimum output torque required when the vehicle is in a light-throttle turning mode;
in step S213, when the output torque M of the stator and rotor assembly in the energy recovery mode is lower than Mpmin3When the rotor and stator assemblies are controlled to be in a power driving mode, wherein Mpmin3Representing the minimum output torque required when the vehicle is in the half-throttle turning mode.
Optionally, when the vehicle is judged to need pivot steering, the rotating speeds of the four stator and rotor assembly output shafts are controlled to be equal, and the rotating speeds of the two stator and rotor assembly output shafts on one side are controlled to be opposite to the rotating speeds of the two stator and rotor assembly output shafts on the other side.
In the invention, two stator and rotor assemblies with mutually independent working modes are arranged on the drive axle, the power of each stator and rotor assembly can be directly transmitted to wheels, and the differential and speed change functions of the drive axle can be realized under the control of the control part, so that transmission mechanisms such as a transmission, a differential and the like can be omitted, a power transmission chain is shortened, the capacity loss caused by the transmission of the power among a plurality of transmission mechanisms is reduced, the transmission efficiency is improved, and the economy of the vehicle is improved. Meanwhile, when the mechanical transmission mechanism is omitted, the noise in the power transmission process can be reduced, so that the noise source of the vehicle is greatly reduced, and the comfort of the vehicle is improved.
Meanwhile, when the mechanical transmission mechanisms are omitted, the structure of the drive axle can be simplified, the space below the vehicle chassis is saved, the optimization of the whole vehicle framework arrangement is facilitated, the weight of the electric drive axle can be reduced, the energy consumption of vehicle operation is reduced, and the endurance of the electric vehicle is improved.
And when two fixed rotor assemblies with mutually independent working modes are arranged in the drive axle, two wheels connected to the drive axle can be independently controlled, the requirement on the output power of a single fixed rotor assembly is reduced, and therefore the fixed rotor assembly with lower power can meet the use requirement, and the cost of the drive axle is reduced.
More importantly, the drive axle in the invention is integrated with an energy recovery function, so that the recovery of energy under each running working condition of the vehicle in the driving process can be realized, and the drive axle is provided with two stator and rotor assemblies which work independently, so that the recovery of energy can be realized on the premise of ensuring normal driving, and the energy utilization rate of the vehicle is further improved.
Drawings
FIG. 1 is a cross-sectional view of a fixed rotor assembly coupled to a retarding mechanism in a drive axle according to the present invention;
FIG. 2 is a schematic diagram of an electric drive system provided by the present invention in one embodiment;
FIG. 3 is a flow chart of a method of controlling an electric drive system in accordance with the present invention in a first embodiment;
FIG. 4 is a flow chart of a method of controlling an electric drive system in accordance with the present invention in a second embodiment;
fig. 5 is a flow chart of a control method of the electric drive system according to the third embodiment of the present invention.
In FIGS. 1-2:
01 front driving axle, 02 rear driving axle, 03 wheel and 04 control center;
1 stator-rotor assembly, 21 left half shaft, 22 right half shaft, 31 first speed reducing mechanism, 32 second speed reducing mechanism, 41 first constant speed universal joint, 42 second constant speed universal joint, 5 control component and 6 shell.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1-2, fig. 1 is a sectional view of a fixed rotor assembly and a reduction mechanism of a drive axle according to the present invention; FIG. 2 is a schematic diagram of an electric drive system provided by the present invention in one embodiment.
In one embodiment, the present invention provides a transaxle of an electric drive system for providing power required during travel of a vehicle. As shown in fig. 1, the drive axle includes two stator and rotor assemblies 1 coaxially arranged, wherein the stator and rotor assemblies 1 are components capable of converting electrical energy into mechanical energy and converting mechanical energy into electrical energy, and in the drive axle, as shown in fig. 2, output shafts of driving motors to which the two stator and rotor assemblies 1 belong are respectively in transmission connection with two
Meanwhile, as shown in fig. 2, the drive axle further includes a control component 5 for controlling the two stator and rotor assemblies 1, the control component 5 can control the two stator and rotor assemblies 1 to be in a power driving mode or an energy recovery mode, that is, under the control of the control component 5, the stator and rotor assemblies 1 connected with the
Specifically, when the stator-rotor assembly 1 is in the power driving mode under the control of the control part 5, it can output the driving force to the
Therefore, in the invention, two stator and rotor assemblies 1 with mutually independent working modes are arranged in the drive axle, the power of each stator and rotor assembly 1 can be directly transmitted to the wheels, and the differential and speed change functions of the drive axle can be realized under the control of the control part 5, so that transmission mechanisms such as a transmission, a differential and the like can be omitted, a power transmission chain can be shortened, the capacity loss caused by the transmission of the power among a plurality of transmission mechanisms can be reduced, the transmission efficiency is improved, and the economical efficiency of the vehicle is improved. Meanwhile, when the mechanical transmission mechanism is omitted, the noise in the power transmission process can be reduced, so that the noise source of the vehicle is greatly reduced, and the comfort of the vehicle is improved.
Meanwhile, when the mechanical transmission mechanisms are omitted, the structure of the drive axle can be simplified, the space below a vehicle chassis is saved, the optimization of the arrangement of a whole vehicle framework is facilitated, and the weight of the electric drive axle can be reduced.
Moreover, when two stator and rotor assemblies 1 with mutually independent working modes are arranged in the drive axle, two
More importantly, the drive axle in the invention is integrated with an energy recovery function, so that the energy recovery in the electric drive process can be realized when the vehicle runs, and the drive axle is provided with the two stator and rotor assemblies 1 which work independently, so that the energy recovery can be realized on the premise of ensuring normal drive, and the energy utilization rate of the vehicle is further improved.
In the invention, the energy recovery when the vehicle turns is taken as an example for description, but it should be understood that the drive axle can realize the energy recovery of the electric drive system under other driving conditions in the electric drive process of the vehicle.
Specifically, as shown in fig. 1 and fig. 2, two stator and rotor assemblies 1 are disposed in the middle of a drive axle, the drive axle further includes a
In this embodiment, when two stator rotor subassemblies 1 locate the transaxle middle part, compare with the transaxle that wheel hub was located to traditional driving motor, stator rotor subassembly 1's operational environment is superior to the motor of locating wheel hub, and the requirement such as waterproof, anticorrosive, cooling heat dissipation to stator rotor subassembly 1 reduces to can reduce stator rotor subassembly 1 and supporting subassembly in the aspect of sealed encapsulation, gear machining and grinding, axle type parts machining, bearing processing, casing casting the technical degree of difficulty, thereby reduce the manufacturing cost of spare part and whole car.
Through connecting reduction gears at the output shaft of the stator-rotor assembly 1, the speed reduction and torque increase of output torque can be realized under the condition of the same rotating speed, so that the torque of the stator-rotor assembly 1 under the working condition of high rotating speed is improved, and the efficiency is improved. The two speed reducing mechanisms can be planetary gear mechanisms, particularly involute type or other planetary gear mechanisms, and the planetary gear mechanisms have the advantages of high integration level, large transmission ratio, strong bearing capacity and the like, and can better play the roles of reducing speed and increasing torque. The input shaft of the planetary gear mechanism can be the output shaft of the stator-rotor assembly 1, and the output shaft of the planetary gear mechanism can be coaxially arranged with the output shaft of the stator-rotor assembly 1, so that the radial occupied space of the drive axle is reduced, and the compactness of the structure of the drive axle is improved.
Meanwhile, the
In the running process of the vehicle, when an included angle between shafts or radial dislocation exists between the
Further, as shown in the embodiment shown in fig. 1, the two stator/rotor assemblies 1 may be enclosed in the
Alternatively, the drive axle may include two motors, each motor is provided with a set of the above-mentioned stator and rotor assemblies 1, and the output shafts of the two motors are coaxial, that is, the two stator and rotor assemblies 1 in this embodiment are respectively located in two independent housings.
Specifically, the motors mentioned in the present invention may all be permanent magnet synchronous motors, or the stator-rotor assembly 1 is a stator-rotor assembly of a permanent magnet synchronous motor, as shown in fig. 1, the stator-rotor assembly 1 includes components such as a rotor core, a stator winding and a magnetic steel insert 17 fixed to an output shaft, and the rotating speed of the output shaft can be changed by changing the frequency of the input current of the stator winding, and the magnitude of the output torque of the output shaft can be changed by changing the magnitude of the input current of the stator winding. The specific structure of the stator and rotor assembly 1 can also be referred to the specific structure of the permanent magnet synchronous motor in the prior art.
The permanent magnet synchronous motor has the advantages of large power and small volume, can realize the output of constant torque below the rated rotating speed, can realize the output of constant power above the rated rotating speed, adopts a vector control algorithm in the range of external characteristics, can realize the closed-loop control of torque and the closed-loop control of rotating speed so as to switch between a torque mode and a rotating speed mode, can adopt the control of a zero-torque mode in the switching process of the two working modes, and does not output the torque outside at the moment.
Based on the drive axle in each of the above embodiments, since the control member 5 can control the two stator and rotor assemblies 1 independently, the torques with opposite output directions and equal output magnitudes of the two stator and rotor assemblies 1, that is, the torques acting on the two
On the other hand, since the vehicle driving condition includes normal driving (faults such as no slip and slip risk, no rollover, etc. in straight driving), normal turning (faults such as no slip and slip risk, no rollover, etc.), one
during normal driving, the control unit 5 may control the two stator and rotor assemblies 1 to operate in a torque mode so that the two stator and rotor assemblies 1 can output the same torque, and at this time, the rotation speeds n1 and n2 of the two
When the
When determining whether one
To pass throughSpeed n of two stator-rotor assembly 11、n2Taking the judgment as an example: first, the control unit 5 can be based on the rotation speed n of the two stator/rotor assemblies 11、n2Calculating the slip ratio S, which is the ratio of the absolute value of the difference between the two motors and the smaller speed, i.e. S ═ n1-n2|/min(n1、n2) Alternatively, | n may be calculated separately1-n2|/n1、|n1-n2|/n2Then taking the larger one as the slip ratio S; then, it is determined whether the slip ratio S is greater than or equal to the safe slip ratio SMIf so, namely the vehicle has a single-
It can be understood that, during normal driving, a driver can operate the vehicle through a brake pedal, an accelerator pedal, a steering wheel and the like, and once the control component 5 detects that the one-
Meanwhile, as shown in fig. 2, the present invention further provides an electric drive system for a vehicle, which includes a
It should be noted that in the embodiment shown in fig. 2, both the
Further, as shown in fig. 2, the electric drive system further includes a
In the embodiment, the
Specifically, the control component 5 of the stator and rotor assembly 1 may be a motor controller module MCU, the
In addition, the invention further provides an electric vehicle, which comprises a vehicle body,
Specifically, besides the above components, the electric vehicle is further provided with a V2X (vehicle to outside information exchange) module, and the information such as the current driving condition and the position of the vehicle can be uploaded to the cloud end through the V2X module, so that the surrounding vehicles can make avoidance judgment in advance, and the safety of the electric vehicle is improved.
Referring now to FIGS. 3-5, wherein FIG. 3 is a flow chart illustrating a method for controlling an electric drive system according to a first embodiment of the present invention; FIG. 4 is a flow chart of a method of controlling an electric drive system in accordance with the present invention in a second embodiment; fig. 5 is a flow chart of a control method of the electric drive system according to the third embodiment of the present invention.
Based on the electric drive system, the invention also provides a control method of the electric drive system, and the control method can realize energy recovery when the vehicle turns.
When the vehicle turns, the control center 04(VCM) sends a torque distribution control command to the front and rear axle control part 5(MCU) in real time, a torque mode is adopted to control the
For a single drive axle, the current frequency of the two stator and rotor assemblies 1 and the working state of the power module are different, and the two sets of drive and power control modules are used for respectively realizing respective control. And the stator-rotor assembly 1 is operated in a torque mode during the turning of the vehicle.
As shown in fig. 3, the control method specifically includes the following steps:
s10: judging whether the vehicle is in a deceleration turning mode, if so, executing step S20, otherwise, executing step S30;
s20: in four stator and rotor assemblies 1 of an electric drive system, at least one stator and rotor assembly 1 is controlled to be in an energy recovery mode, and at least one stator and rotor assembly 1 in two stator and rotor assemblies 1 positioned outside a curve is controlled to be in a power driving mode.
When the vehicle is in a decelerating and turning mode, the driving force required during the driving process of the vehicle is small, so that the possibility that the stator and rotor assemblies 1 in the drive axle can be in an energy recovery mode exists, therefore, the
S30: and controlling the four stator-rotor assemblies 1 to be in a power driving mode.
When the vehicle is not in the deceleration turning mode, in order to ensure that the vehicle has enough power, the
In the invention, a control center 04(VCM) judges whether the vehicle decelerates and bends according to the vehicle speed, the positions of an accelerator and a brake pedal, further carries out logic judgment according to a preset control strategy, and respectively determines that four stator and rotor assemblies 1 work in a power driving mode or are switched into an energy recovery mode, thereby ensuring that the electric vehicle is in the best economic efficiency, power performance and bending performance.
Specifically, in step S10, it is determined whether the vehicle is in the deceleration turning mode by:
s11: monitoring a first pedal stroke s of a vehicle brake pedalb;
S12: judging the first pedal stroke sbWhether or not it is greater than pedal idle stroke sdAnd if so, determining that the vehicle is in the deceleration turning mode.
Further, as shown in fig. 4, after step S20, the method further includes:
s21: continuously judging the turning type of the vehicle within a preset time T;
this step represents that in order to ensure that the vehicle has sufficient power when there is a switching of the stator-rotor assembly 1 to the energy recovery mode, the turning type of the vehicle continues to be judged after step S20 to continue the accurate control of the operation mode of the stator-rotor assembly 1.
S211: if the vehicle is in a deceleration turning mode, controlling the stator and rotor assemblies 1 positioned on the outer side of the curve in the
the reductionIn the fast turning mode, except for the first pedal stroke s by the brake pedalbIn addition to the determination, the second pedal travel s of the accelerator pedal is taken into accountpWhen the second pedal stroke s, in particularpAt (0, s)p1max) When the vehicle is in a deceleration turning mode, wherein sp1maxIndicating the maximum travel of the accelerator pedal when the vehicle is in a deceleration turning mode. That is, when it is determined that the vehicle is in the decelerating turning mode, the following two conditions need to be satisfied: sb﹥sd(ii) a Within a predetermined time T sp∈(0,sp1max) Since the accelerator pedal and the brake pedal cannot be simultaneously stepped, a certain time interval exists between the two condition determinations.
Therefore, the accuracy of the vehicle turning mode judgment can be greatly improved through the control of double factors of the brake pedal stroke and the accelerator pedal stroke, so that partial energy can be recovered on the basis of ensuring that the vehicle has enough turning power during turning.
When the vehicle is in a deceleration turning mode, the required turning power is small, so that the driving force requirement can be met as long as the stator and rotor assemblies 1 at the turning outer side in the
S212: if the vehicle is in a light oil door turning mode, controlling two fixed rotor assemblies 1 positioned on the outer side of a curve in a
similarly, the determination of the light-throttle turning mode of the vehicle also requires that the following two conditions are satisfied (a certain time interval exists between the two condition determinations): sb﹥sd(ii) a Within a predetermined time T sp∈(sp2min,sp2max) Wherein s isp2minRepresents the minimum travel of the accelerator pedal when the vehicle is in a light-throttle turning mode, sp2maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in a light-throttle turning mode.
When the vehicle is in the light oil door turning mode, the required turning power is larger than that in the deceleration turning mode, so in order to ensure that enough driving force is provided, the two stator and rotor assemblies 1 on the outer side of the turning are both in the power driving mode, and the two stator and rotor assemblies 1 on the inner side of the turning are both in the energy recovery mode.
S213: if the vehicle is in a half-accelerator turning mode, controlling the two stator and rotor assemblies 1 of the
Similarly, the determination of the vehicle half-throttle turning mode also requires that the following two conditions are satisfied (a certain time interval exists between the two condition determinations): sb﹥sd(ii) a Within a predetermined time T sp∈(sp3min,sp3max) Wherein s isp3minRepresenting the minimum travel of the accelerator pedal when the vehicle is in a half-throttle turning mode, sp3maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in the half-throttle turning mode.
When the vehicle is in a half-throttle turning mode, the required turning power is larger, and in order to ensure that enough driving force is provided, two stator and rotor assemblies 1 of the
Similarly, the determination of the light-throttle turning mode of the vehicle also requires that the following two conditions are satisfied (a certain time interval exists between the two condition determinations): sb﹥sd(ii) a Within a predetermined time T sp∈(sp4min,sp4max) Wherein s isp4minRepresenting the minimum travel of the accelerator pedal when the vehicle is in the full-throttle turning mode, sp4maxRepresenting the maximum travel of the accelerator pedal when the vehicle is in the full-throttle turning mode.
When the vehicle is in a full-turning mode, the turning power required by the vehicle is large, and four stator and rotor assemblies 1 in the electric drive system are required to be in a power driving mode so as to provide the power required by turning.
Further, as shown in fig. 4, in step S21, the output torques M of the four stator-rotor assemblies 1 in the electric drive system during the vehicle turning process are also monitored, specifically, the output torques of the four stator-rotor assemblies 1 are respectively; mfl(stationary and rotor assembly 1 on left side of front drive axle 01), Mfr(stator-rotor assembly 1 on the right side of front drive axle 01), Mrl(stationary and rotor assembly 1 on the left side of rear drive axle 02), Mrr(stationary and rotor assembly 1 on the right side of rear drive axle 02).
In step S211, when the output torque M of any stator-rotor assembly 1 among the four stator-rotor assemblies 1 is lower than Mpmin1At the same time, the stator-rotor assembly 1 is controlled to be in a power driving mode, wherein Mpmin1Indicating the minimum output torque required when the vehicle is in the deceleration turning mode.
So configured, when the vehicle is determined to be in the decelerating turning mode by the above conditions, three of the four stator-rotor assemblies 1 are in the energy recovery mode, and when the output torque M of any one or more of the three stator-rotor assemblies 1 is further determined to be lower than Mpmin1The stator-rotor assembly 1 is controlled to be in a power driving mode, so that sufficient driving force is further ensured when the vehicle turns.
In step S212, when the output torque M of any stator/rotor assembly 1 is lower than Mpmin2At the same time, the stator-rotor assembly 1 is controlled to be in a power driving mode, wherein Mpmin2Representing a minimum output torque required when the vehicle is in a light-throttle turning mode;
in step S213, when the output torque M of the arbitrary stator/rotor assembly 1 is lower than Mpmin3At the time, the stator-rotor assembly 1 is controlled to be in a power driving mode, in which Mpmin3Representing the minimum output torque required when the vehicle is in the half-throttle turning mode.
Therefore, this embodiment can achieve energy recovery while ensuring that the vehicle has sufficient turning driving force.
The steps S2111, S2121, and S2131 are followed by the following steps:
s214: and reading a signal of a steering wheel, judging whether the vehicle is still in a steering mode, and if not, controlling each stator and rotor assembly 1 to exit the energy recovery mode.
On the other hand, when the
Meanwhile, when the vehicle is running straight or turning, the control method further comprises the following steps:
step S1, two characteristic quantities that can represent the rotation speeds of the two coaxial wheels 3 are acquired, and the slip ratio S is calculated.
The above characteristic quantity can directly adopt the rotating speed of the
Speed n of two stator-rotor assembly 11、n2It can be derived from the control unit 5 and position sensors in the stator-rotor assembly 1 that the slip S is the ratio of the absolute value of the difference in the rotational speeds of the two stator-rotor assemblies 1 to the smaller rotational speed, i.e. S ═ n1-n2|/min(n1、n2) Alternatively, | n may be calculated separately1-n2|/n1、|n1-n2|/n2Then, the larger one is taken as the slip ratio S.
Step (ii) ofS2, judging whether the slip ratio S is larger than or equal to the safe slip ratio SMIf yes, go to step S3, otherwise go to step S4; step S3, controlling the stator and rotor assembly 1 with a larger rotation speed to decelerate; step S4, controlling the two stator and rotor assemblies 1 to output the same torque;
when the slip ratio S is greater than or equal to the safe slip ratio SMI.e. indicating that the vehicle is currently in a slipping state, the stator-rotor assembly 1 on the slipping side (having a greater rotation speed) may be immediately controlled to decelerate so that the vehicle is quickly brought out of the current slipping state.
In fact, when the slip ratio S is less than the safe slip ratio SMIn time, the situation that the vehicle can run safely is not shown, whether the vehicle has the slip risk or not needs to be further determined, and therefore the early warning slip rate S can be setWEarly warning of slip ratio SWLess than the safe slip rate SM。
Specifically, the pre-warning slip ratio S may be increased after the above step S2 and before the step S4WStep S201 is added, and whether the slip ratio S is greater than or equal to the pre-warning slip ratio S is judgedWIf not, the vehicle can be basically determined not to have the slip risk, and step S4 can be executed to control the two stator and rotor assemblies 1 to output with the same torque; if yes, step S202 is executed to determine whether the slip ratio S has an increasing trend along with time, and if so, the slip ratio S may exceed the safe slip ratio S at any timeMIn this case, step S3 is executed to decrease the rotation speed of the stator/rotor assembly 2 on the side where the slip risk exists, and if there is no increasing tendency, it is basically determined that the vehicle has no slip risk temporarily, and step S4 is executed.
Based on the above-mentioned early warning slip ratio SWStep S3 may specifically be: controlling the stator and rotor assemblies 1 with larger rotating speed to decelerate until the slip ratio S is less than the early warning slip ratio SW. Alternatively, in step S3, the stator/rotor assembly 1 having a larger rotation speed may be controlled to continuously decelerate at a specific slope P until the rotation speed is the same as that of the stator/rotor assembly 1 on the other side, so as to achieve equal rotation speed output of the two stator/rotor assemblies 1.
Before step S4, that is, before controlling the two stator and rotor assemblies 1 to output in the equal torque mode, it is necessary to determine whether the condition for outputting in the torque mode is currently met, and specifically, the method may include the step S203 of determining whether the absolute value of the difference between the rotational speeds of the two stator and rotor assemblies 1 is greater than or equal to the maximum allowable difference △ n when the equal torque is outputMIf yes, step S204 is executed, if no, the condition of switching the torque mode is satisfied, step S4 can be directly executed, step S204, the stator and rotor assembly 1 with larger rotating speed is controlled to decelerate until the absolute value of the rotating speed difference is smaller than the maximum allowable rotating speed difference △ nMThen, step S4 is executed again.
It should be noted that the present embodiment does not address the safety slip ratio SMEarly warning slip ratio SWMaximum allowable differential rotational speed △ nMAnd the specific values of the parameters such as the slope P are limited, and in the specific implementation, those skilled in the art can calibrate the parameters according to the actual situation.
In addition, when the vehicle is in a turning mode, the control method can be executed simultaneously, namely, the energy in the turning process of the vehicle can be reasonably recovered while the one-
The drive axle, the electric drive system and the control method thereof provided by the invention are described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
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