阅读说明：本技术 一种电子元器件外观自动检测设备 (Automatic appearance detection equipment for electronic components ) 是由 张晋勇 于 2018-09-03 设计创作，主要内容包括：本发明公开一种电子元器件外观自动检测设备,包括CCD影像设备,传送装置,光电感应装置,检测平台,遮光箱,分物托盘；所述传送装置包括传送带,位于遮光箱两侧的机械手；所述机械手设置微型橡胶吸盘；所述CCD影像设备包括图像获取设备；图像处理设备,图像输出设备；所述图像输出设备控制所述分物托盘和所述传送带；所述检测平台包括托物台,连接杆,水平行程气缸,竖直行程气缸和旋转电机。本发明可以识别到尺寸小的缺陷,检测速度快,数据存储查询方便,设备自动化程度高,快捷高效。(The invention discloses automatic appearance detection equipment for electronic components, which comprises CCD (charge coupled device) image equipment, a transmission device, a photoelectric sensing device, a detection platform, a shading box and a distribution tray, wherein the CCD image equipment is connected with the transmission device through the transmission device; the conveying device comprises a conveying belt and mechanical arms positioned on two sides of the shading box; the manipulator is provided with a miniature rubber sucker; the CCD imaging device comprises an image acquisition device; an image processing apparatus, an image output apparatus; the image output device controls the distribution tray and the conveyor belt; the detection platform comprises an object supporting table, a connecting rod, a horizontal stroke cylinder, a vertical stroke cylinder and a rotating motor. The invention can identify the defect with small size, has fast detection speed, convenient data storage and query, high automation degree of equipment, and is fast and efficient.)

1. An automatic appearance detection device for electronic components is characterized by comprising a CCD (charge coupled device) image device, a transmission device, a photoelectric sensing device, a detection platform, a shading box and a distribution tray; the conveying device comprises a conveying belt and mechanical arms positioned on two sides of the shading box; the manipulator is provided with a miniature rubber sucker; the CCD imaging device comprises an image acquisition device; an image processing apparatus, an image output apparatus; the image acquisition equipment comprises an LED light source, a CCD camera and a fixed rod; the LED light sources are uniformly arranged around the bottom of the shading box; the tail end of the fixed rod is fixedly connected with a CCD camera; the CCD cameras are two in number and comprise a lower lens CCD camera with a vertically downward lens facing direction and a side lens CCD camera with a lens direction perpendicular to the lower lens CCD camera; the image processing device is used for identifying and processing the image acquired by the image acquisition device; the image output device controls the distribution tray and the conveyor belt; the detection platform comprises an object supporting table, a connecting rod, a horizontal stroke cylinder, a vertical stroke cylinder and a rotating motor, wherein the rotating motor is coaxially connected with the object supporting table and used for controlling the object supporting table to rotate; the horizontal stroke cylinder and the vertical stroke cylinder are used for controlling the horizontal stroke and the vertical stroke of the object holding table; the object separating tray comprises a plurality of sub-trays; the sub-tray includes a controller; the controller is connected with the output device.

2. The automatic appearance detection device for the electronic component as claimed in claim 1, wherein the image acquisition device further comprises a CCD camera auxiliary light source.

3. The automatic appearance detection device for the electronic component as claimed in claim 1, wherein the brightness of the LED light source is continuously adjustable.

4. The automatic appearance detection device for the electronic component as claimed in claim 1, wherein the micro rubber suction cup comprises a suction force adjusting device.

5. The automatic appearance detection equipment for the electronic components as claimed in claim 4, wherein the adsorption force adjusting device is controlled by an electric signal.

6. The automatic appearance detection equipment for the electronic component as claimed in claim 5, wherein the electric signal of the adsorption force adjusting device is generated according to sensing different gravity magnitudes.

Technical Field

The invention relates to automatic appearance detection equipment for electronic components, and belongs to the technical field of appearance detection.

Background

The rapid development and continuous innovation of informatization in various fields bring huge market demands and development spaces for the electronic industry, further promote the strong development of the electronic component industry, and the continuous intellectualization, integration and miniaturization of electronic components bring difficulties for the appearance detection of the electronic components. The traditional manual detection is limited by the defects of low speed and low efficiency of naked eye detection, can not detect the defect of small size, is easily influenced by subjective factors such as worker experience, physical conditions and the like, and can not meet the requirement of increasingly expanded production capacity of enterprises. Nowadays, with the continuous development of computer technology, machine vision technology has been widely applied in pharmaceutical, packaging, automobile manufacturing and other industries, and can realize various functions such as detection, judgment, identification, measurement and the like, and the continuous innovation and development of digital image processing technology, cameras, light sources and other software and hardware equipment provide guarantee for the automatic detection of the appearance of electronic components. Therefore, research and development of an electronic component appearance detection system relying on machine vision technology are very urgent and critical for enterprises.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, and provides the detection device which is reasonable in design, capable of ensuring that the detection device can identify the defect of small size, high in detection speed, convenient in data storage and query, high in automation degree, quick and efficient.

In order to achieve the purpose, the invention provides an automatic appearance detection device for electronic components, which comprises a CCD (charge coupled device) image device, a transmission device, a photoelectric sensing device, a detection platform, a shading box and a distribution tray; the conveying device comprises a conveying belt and mechanical arms positioned on two sides of the shading box; the manipulator is provided with a miniature rubber sucker; the CCD imaging device comprises an image acquisition device; an image processing apparatus, an image output apparatus; the image acquisition equipment comprises an LED light source, a CCD camera and a fixed rod; the LED light sources are uniformly arranged around the bottom of the shading box; the tail end of the fixed rod is fixedly connected with a CCD camera; the CCD cameras are two in number and comprise a lower lens CCD camera with a vertically downward lens facing direction and a side lens CCD camera with a lens direction perpendicular to the lower lens CCD camera; the image processing device is used for identifying and processing the image acquired by the image acquisition device; the image output device controls the distribution tray and the conveyor belt; the detection platform comprises an object supporting table, a connecting rod, a horizontal stroke cylinder, a vertical stroke cylinder and a rotating motor, wherein the rotating motor is coaxially connected with the object supporting table and used for controlling the object supporting table to rotate; the horizontal stroke cylinder and the vertical stroke cylinder are used for controlling the horizontal stroke and the vertical stroke of the object holding table; the object separating tray comprises a plurality of sub-trays; the sub-tray includes a controller; the controller is connected with the output device.

As an improvement to the above technical solution, the image capturing apparatus further comprises a CCD camera auxiliary light source.

As an improvement to the above technical solution, the brightness of the LED light source is continuously adjustable.

As an improvement to the technical scheme, the miniature rubber suction cup comprises a suction force adjusting device.

As an improvement to the above technical scheme, the adsorption force adjusting device is controlled by an electric signal.

As an improvement to the above technical solution, the electric signal of the adsorption force adjusting device is generated according to sensing different gravity magnitudes.

Compared with the prior art, the invention has the beneficial effects that: the electronic component to be detected moves along with the conveyor belt, when the electronic component to be detected passes through the photoelectric sensing device, the photoelectric sensing device sends a control signal to control the action of the manipulator positioned at the same side of the shading box, a miniature rubber sucker of the manipulator positioned at the same side of the shading box grabs the electronic component to be detected conveyed by the conveyor belt and is placed in the object supporting table, the object supporting table enters the shading box under the driving of a horizontal stroke air cylinder connected with a connecting rod, a lower lens CCD camera starts to work to obtain an image of the upper surface of the electronic component, an image processing device correspondingly identifies the image obtained by the image obtaining device and the image in an image library to match the model of the electronic component to be detected, meanwhile, the object supporting table moves to a fixed position under the driving of a vertical stroke air cylinder connected with the connecting rod and a rotating motor, a side lens CCD camera obtains the image of each side surface of the electronic component to be detected, setting CCD cameras with different resolutions according to the size of the detected defect required by the client; the image processing equipment calls a standard image of the electronic component to be detected to be compared with an image obtained by the CCD camera, if the difference on the images reaches a set standard, the electronic component to be detected is judged to be a defective product, and at the moment, the image output equipment sends a signal to control the corresponding sub-tray to move to a discharge hole of the conveyor belt; and if the difference on the images does not reach the set standard, judging that the electronic component to be tested is good, and sending a signal to control the corresponding sub-tray to move to the discharge hole of the conveyor belt by the image output equipment at the moment. The information of each electronic component is stored in a CCD imaging device, and data analysis is automatically carried out to provide reference for production. After the images of the upper surface and each side surface of the electronic component to be detected are obtained, the object supporting table is driven by the horizontal stroke air cylinder connected with the connecting rod to move out of the shading box, at the moment, the mechanical arm on the other side of the shading box moves the electronic component to be detected on the object supporting table onto the conveying belt under the control of the image output equipment, and the object supporting table is reset. The tested electronic components move to the corresponding sub-trays along with the conveyor belts. The detection equipment for the automatic appearance detection equipment of the electronic component can identify the defect of small size, is high in detection speed, convenient to store and query data, high in automation degree, fast and efficient.

Drawings

The drawings illustrate preferred embodiments of the invention without limiting the scope of the invention's application.

Fig. 1 is a schematic view of a top view structure of an automatic appearance inspection apparatus for electronic components according to the present invention.

Fig. 2 is a schematic front view structure diagram of an automatic appearance inspection apparatus for electronic components according to the present invention.

Fig. 3 is a schematic structural diagram of a position where the automatic appearance inspection equipment for electronic components acquires an image of the upper surface of an electronic component to be inspected according to the present invention.

Fig. 4 is a schematic diagram of a position structure of the electronic component appearance automatic detection device provided by the invention for acquiring a side image of the electronic component to be detected.

In the figure: the device comprises a CCD imaging device 1, an image acquisition device 11, a 111LED light source, a 112CCD camera, a lens CCD camera under 1121, a lens CCD camera at 1122 side, a 113 fixing rod, a 2 conveying device, a 21 conveying belt, a 22 mechanical arm, a 3 photoelectric sensing device, a 4 detection platform, a 41 object holding table, a 42 connecting rod, a 43 horizontal stroke air cylinder, a 44 vertical stroke air cylinder, a 45 rotating motor and a 5 shading box.

Detailed Description

The present invention will be described in detail below with reference to specific embodiments shown in the drawings. These embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to these embodiments are included in the scope of the present invention.

In the present invention, unless otherwise specifically stated or limited, the terms "connected" and "connecting" are used in a broad sense, and for example, the connecting may be a fixed connection, a detachable connection, or an integral molding, and the connecting manner is not limited, and the connecting may be through a bolt connection, a rivet connection, a welding connection, etc., a direct connection, or an indirect connection through another mechanism known to those skilled in the art. Those skilled in the art can understand the specific meaning of the above or other similar terms in the present invention according to specific situations.

In the present invention, the term "comprising" is to be understood as open-ended, i.e. including but not limited to, unless explicitly stated or limited otherwise.

Fig. 1 is a schematic view of a top view structure of an automatic appearance inspection apparatus for electronic components according to the present invention. Fig. 2 is a schematic diagram of a front view structure of an automatic appearance inspection apparatus for electronic components, which includes a CCD imaging device 1, a conveying device 2, a photoelectric sensing device 3, an inspection platform 4, a shading box 5, and a distribution tray; the conveying device 2 comprises a conveying belt 21 and mechanical arms 22 positioned at two sides of the shading box 5; the manipulator 22 is provided with a miniature rubber sucker; the CCD imaging device 1 comprises an image acquisition device 11; an image processing apparatus, an image output apparatus; the image acquisition device 11 comprises an LED light source 111, a CCD camera 112 and a fixing rod 113; the LED light sources 111 are uniformly arranged around the bottom of the shading box 5; the end of the fixed rod 113 is fixedly connected with the CCD camera 112; the number of the CCD cameras 112 is two, and the CCD cameras comprise a lower lens CCD camera 1121 whose lens orientation direction is vertical downward, and a side lens CCD camera 1122 whose lens orientation is perpendicular to the lower lens CCD camera 1121; the image processing device is used for identifying and processing the image acquired by the image acquisition device; the image output apparatus controls the dispensing tray and the conveyor belt 21; the detection platform 4 comprises an object supporting table 41, a connecting rod 42, a horizontal stroke cylinder 43, a vertical stroke cylinder 44 and a rotating motor 45, wherein the rotating motor 45 is coaxially connected with the object supporting table 41 and is used for controlling the object supporting table 41 to rotate; the horizontal stroke cylinder 43 and the vertical stroke cylinder 44 are used for controlling the horizontal stroke and the vertical stroke of the object holding table 41; the object separating tray comprises a plurality of sub-trays; the sub-tray includes a controller; the controller is connected with the output device.

By adopting the above embodiment, when in use, the electronic component to be detected moves along with the conveyor belt 21, when passing through the photoelectric sensing device 3, the photoelectric sensing device 3 sends a control signal to control the movement of the manipulator 22 positioned on the same side of the light shielding box 5, the micro rubber suction cup of the manipulator 22 positioned on the same side of the light shielding box 5 grabs the electronic component to be detected conveyed by the conveyor belt 21, and places the electronic component to be detected into the object holding table 41, the object holding table 41 enters the light shielding box 5 under the driving of the horizontal stroke cylinder 43 connected with the connecting rod 42, the lower lens CCD camera 1121 starts to work, as shown in fig. 3, the position structure diagram of the image on the upper surface of the electronic component to be detected is obtained by the automatic appearance detection equipment for the electronic component, the image on the upper surface of the electronic component is obtained, the image processing equipment correspondingly identifies the image in the image library according to the image obtained by the image obtaining equipment, the model of the electronic component to be detected is matched, meanwhile, the object holding table 41 is driven by the vertical stroke cylinder 44 and the rotating motor 45 connected with the connecting rod 42 to move to a fixed position, as shown in fig. 4, the position structure schematic diagram of the electronic component appearance automatic detection equipment provided by the invention for obtaining the side image of the electronic component to be detected is shown, the side lens CCD camera 1122 obtains the image of each side of the electronic component to be detected, the CCD camera 112 can identify small-size defects which cannot be identified by naked eyes, and the CCD camera 112 with different resolutions is set according to the size of the detection defects required by a client; the image processing device 11 retrieves a standard image of the electronic component to be detected and compares the standard image with an image obtained by the CCD camera 112, if a difference in the images reaches a set standard, it is determined that the electronic component to be detected is a defective product, and at this time, the image output device sends a signal to control the corresponding sub-tray to move to the discharge hole of the conveyor belt 21; and if the difference on the images does not reach the set standard, judging that the electronic component to be tested is good, and sending a signal to control the corresponding sub-tray to move to the discharge hole of the conveyor belt by the image output equipment at the moment. The information of each electronic component is stored in the CCD imaging device 1, and data analysis is automatically performed to provide a reference for production. After the images of the upper surface and each side surface of the electronic component to be tested are acquired, the object holding table 41 is moved out of the light shielding box 5 under the driving of the horizontal stroke cylinder 43 connected with the connecting rod 42, at this time, the mechanical arm 22 positioned on the other side of the light shielding box 5 moves the tested electronic component on the object holding table 41 onto the conveyor belt 21 under the control of an image output device, and the object holding table 41 is reset. The tested electronic components are moved into the corresponding sub-trays along with the conveyor belt 21. The detection equipment for the automatic appearance detection equipment of the electronic component can identify the defect of small size, is high in detection speed, convenient to store and query data, high in automation degree, fast and efficient.

In the above embodiment, preferably, the image capturing apparatus further includes a CCD camera auxiliary light source. The arrangement of the auxiliary light source of the CCD camera enables the light distribution on the surface of the electronic component to be measured to be more scientific, and the CCD camera 112 obtains a better image.

In the above embodiment, preferably, the brightness of the LED light source 111 is continuously adjustable, so that good light can be obtained, and the CCD camera 112 can be more favorably and clearly imaged.

In the above embodiment, preferably, the micro rubber suction cup includes the suction force adjusting device, and different suction forces can be set according to the specification of the electronic component to be tested.

In the above embodiment, preferably, the adsorption force adjusting device is controlled by an electric signal, so that the control of the adsorption force is more convenient.

In the above embodiment, preferably, the electric signal of the suction force adjusting device is generated according to sensing different gravity magnitudes, so that the suction force can be automatically controlled.

Although the present invention has been described in terms of the above embodiments, it is to be understood that each of the above embodiments is not necessarily independent, and can be implemented independently or combined as appropriate by one of ordinary skill in the art to form other embodiments that can be understood and implemented by one of ordinary skill in the art.

The above embodiments are merely exemplary and not restrictive, and any equivalent embodiments made without departing from the spirit of the present invention should fall within the scope of the present invention.