阅读说明：本技术 切削工具组件 (Cutting tool assembly ) 是由 文立东 张永强 赵巍 宋安邦 于 2019-12-03 设计创作，主要内容包括：本发明为切削工具组件,解决传统组件使用寿命短,制造成本高,操作不方便的问题。包括凸台和凹座。所述凸台和凹座包含至少一组绕轴线1回转对称形式均匀分布的第1、2压力自锁面。在横截面中观察,压力自锁面呈螺旋线,在沿预定旋转方向的反方向延伸时,螺旋线半径逐渐减小。为了能够有效的形成自锁,螺旋线的螺旋升角θ应小于8°,且θ角可随α角变化,α每变化5°,θ角变化小于0.5°。这种结构能方便的实现装入,并以较小的过盈旋转角度实现较大角度范围的压力配合。用于在模块化旋转工具切削头与托架之间形成过盈可反复装取的过盈配合。与现有结构相比,大幅度提高了稳定性、导入性和耐用性。(The invention relates to a cutting tool assembly, which solves the problems of short service life, high manufacturing cost and inconvenient operation of the traditional assembly and comprises a boss and a recess, wherein the boss and the recess comprise at least one group of 1 st and 2 nd pressure self-locking surfaces which are uniformly distributed in a rotation symmetry mode around an axis 1, and when the pressure self-locking surfaces are observed in the cross section, the radius of the spiral line is gradually reduced when the pressure self-locking surfaces extend along the reverse direction of a preset rotation direction, in order to effectively form self-locking, the spiral lead angle theta of the spiral line is less than 8 degrees, and the theta angle can be changed along with the α angle, and the change of the theta angle is less than 0.5 degrees when the theta angle is changed every α degrees.)

1. Cutting tool assembly comprising a cutting head (2) and a holder (3), said cutting head and holder when assembled together having a common axis (1), a predetermined direction of rotation (4) and complementary peripheral coupling surfaces, characterized in that the cutting head (2) has a boss (5) with a peripheral surface having at least one set of 1 st pressure self-locking surfaces (6 a) rotationally symmetric about the common axis, said holder contains a pocket (7) with an inner surface comprising a 2 nd pressure self-locking surface (6 b) cooperating with the 1 st pressure self-locking surface, said 1 st, 2 nd pressure self-locking surfaces being helical surfaces, said helical surfaces being helical lines viewed in a cross-section perpendicular to the common axis (1), a centre point (13) being the intersection of the common axis and the viewed cross-section, the distance from a point on said helical line on said cross-section perpendicular to the common axis to the centre point being defined as the radius at the point of the helical line, when a moving point moves along the spiral line in the direction opposite to the preset rotating direction (4), the radius of the spiral line at the moving point is gradually reduced, the boss can be inserted into the concave seat along the axial direction, so that the 1 st pressure self-locking surface on the boss and the 2 nd pressure self-locking surface corresponding to the concave seat are at the same axial position, after the insertion is completed, the cutting head rotates around the common axis in the direction opposite to the preset direction (4), the 1 st pressure self-locking surface and the 2 nd pressure self-locking surface are close to each other, mutually contacted and mutually extruded, and finally, interference fit is formed between the 1 st pressure self-locking surface and the 2 nd pressure self-locking surface.

2. A cutting tool assembly according to claim 1, wherein the helix angle θ is the angle between the tangent (10) of the helix at a selected reference point (9) on the helix at a section perpendicular to the common axis and the tangent (11) of the arc (12) passing through the reference point and centered on the central point (13), and the helix angle θ of the helix at any selected reference point on the helix satisfies: theta is more than or equal to 1 degree and less than or equal to 8 degrees.

3. The helix according to claim 1, wherein two different reference points are selected from the helix on the section perpendicular to the common axis (1), wherein the reference points are A, B, and the angle between the connecting lines of the two points A, B and the central point is ω, and when ω is less than or equal to 1 °, the absolute value of the difference between the helix angle θ at the point a and the helix angle θ at the point B is less than or equal to 0.1 °.

4. The cutting tool assembly of claim 1, wherein the 1, 2 pressure self-locking surfaces extend in a linear direction, viewed in a cross-section perpendicular to the helix, the angle of the line to the common axis 1 being between-5 ° and 5 °.

5. The cutting tool assembly according to claim 1 or 2 or 3 or 4, wherein there are torque transmitting surfaces and axial force transmitting surfaces on the carrier (3), against which the cutting head (2) abuts with corresponding torque surfaces for torque transmission and with corresponding axial force surfaces for axial force transmission.

Technical Field

The present invention relates to cutting tool assemblies, and more particularly to coupling structures between cutting heads and brackets of rotary tools.

Background

Patent numbers: the' ZL 2016108513762 patent discloses a modular drill bit attachment structure. In order to realize self-locking, a pair of pressure self-locking surfaces are designed on two sides of a boss at the tail part of the cutting head. Viewed in a cross-section perpendicular to the axis, the pressure self-locking surface extends along an arc centered on the center point. The recess is designed with a pressure self-locking surface which is matched with the boss and similarly extends along an arc in the cross section. Certain radius difference exists between the matched pressure self-locking surfaces, generally several hundredths of millimeters, and the radius of the pressure self-locking surface on the boss is larger. Thus, after screwing in, an interference fit can be formed between the pressure self-locking surfaces.

Patent numbers: the' ZL 201610910994X patent discloses a tool attachment method between two attachment components primarily directed to modular cutting tools. This method replaces the circular pressure self-locking surface with a plurality of circular arc surfaces having diameters decreasing in the opposite direction to the predetermined rotational direction, as compared with the method described in the previous patent. Similarly, the matched inner arcs and outer arcs have a radius difference, so that interference fit can be formed between the pressure self-locking surfaces after screwing in.

Both of the above two patents implement interference fit by two concentric arcs with a radius difference between the corresponding mating surfaces. This approach has inherent disadvantages: the circular arcs cannot be directly inserted into the circular arcs along the axial direction due to interference among the circular arcs. The position adjacent to the designated arc must be reached first and then screwed in. During screwing, the interference area starts from the point of first contact and then slowly pushes forwards to expand until the whole range of the pressure self-locking surface is reached. This presents several problems:

1. the interference sliding paths of all points on the arc are different, the first point participates in the whole process, and the last point almost does not undergo interference sliding, so that in the process of repeated disassembly and assembly, the loss of all points is different, and the non-uniform loss can accelerate the failure of the matching surface.

2. When the manual screwing-in is carried out, at the moment of just starting to enter, the interference fit is only formed in a small range, at the moment, the whole system is unstable, the conditions of asymmetric deformation, deflection and the like of a pressure self-locking surface are easily caused by tiny disturbance, the loading stability is influenced, and higher requirements are provided for the loading operation.

3. The interference of each point on the spiral line begins at different time, and the stress of the whole pressure self-locking surface is a process of pushing forwards in a step shape, which is harmful to the pressure self-locking surface and influences the service life of the matching surface.

4. In order to realize the interference assembly, a larger object is actually put into a smaller space, and on one hand, the precise control of the size is required, and on the other hand, a guide structure is required to be added at the front end of the circular arc. These all add to the difficulty of manufacture and use.

In order to solve the problems of the above-mentioned points 1, 2 and 3, the second patent mentioned above adopts a plurality of circular arc surfaces with gradually reduced diameters along the opposite direction of the predetermined rotation direction instead of a single circular arc surface, and aims to reduce the total distance of the interference sliding in the case of forming the same interference fit range. Theoretically, if the number of the stepped arc surfaces is sufficient, the total path of the interference sliding can be infinitely reduced, but in practice, the scheme still has a transition area between the stepped arcs, and the increase of the number greatly increases the difficulty of manufacturing, so that a single arc must cover a non-negligible angular range. Thus, the second method, although having certain advantages over the first method, is essentially an interference fit between two concentric arcs of different diameters, and still suffers from all of the above problems. And the above problem of point 4 is more serious because of the larger number of arc surfaces.

Disclosure of Invention

The invention aims to provide a cutting tool assembly which has long service life, low manufacturing cost and convenient operation.

The invention is realized by the following steps:

a cutting tool assembly comprising a cutting head 2 and a carrier 3, said cutting head 2 and carrier 3 having a common axis 1, a predetermined direction of rotation 4 and complementary peripheral coupling surfaces when assembled together, the cutting head 2 having a boss 5, the peripheral surface of the boss 5 having at least one set of 1 st pressure self-locking surfaces 6a rotationally symmetric about the common axis 1, said carrier 3 comprising a pocket 7, the inner surface of the pocket 7 comprising a 2 nd pressure self-locking surface 6b cooperating with the 1 st pressure self-locking surface 6a, said pressure self- locking surfaces 6a, 6b being helical surfaces, said helical surfaces being helical lines viewed in a cross-section perpendicular to the axis 1, a centre point 13 being the intersection of the common axis 1 and the viewed cross-section, defining the distance from a point on said helical line on said cross-section perpendicular to the axis 1 to the centre point 13 being the radius of the helical line at that point, when a point of motion is moved along said helical line in a direction opposite to the direction of rotation 4, the radius of the spiral line at the moving point is gradually reduced, the boss 5 can be inserted into the recess 7 along the axial direction, so that the 1 st pressure self-locking surface 6a on the boss 5 and the corresponding 2 nd pressure self-locking surface 6b are at the same axial position, after the insertion is completed, the cutting head 2 rotates around the axis 1 along the reverse direction of the preset direction 4, the 1 st and 2 nd pressure self- locking surfaces 6a and 6b are close to each other, mutually contacted and mutually extruded, and finally, interference fit is formed between the 1 st and 2 nd pressure self- locking surfaces 6a and 6b,

an included angle between a tangent line 10 of the spiral line at a selected reference point 9 on the spiral line on the section perpendicular to the common axis 1 and a tangent line 11 of an arc 12 passing through the reference point 9 and taking a central point 13 as a circle center is taken as a spiral angle theta of the spiral line at the point, and the spiral angle theta of the spiral line at any selected reference point on the spiral line satisfies the following conditions: theta is more than or equal to 1 degree and less than or equal to 8 degrees.

Selecting two different reference points A, B on the spiral line on the section perpendicular to the common axis 1, and setting the angle between the connecting lines of the A, B two points and the central point as omega, when omega is less than or equal to 1 degree, the absolute value of the difference between the helix angle theta at the A point and the helix angle theta at the B point is less than or equal to 0.1 degree.

Viewed in a cross-section perpendicular to the helix, the pressure self-locking surface extends in a direction of a line, the angle of the line with the common axis 1 being between-5 ° and 5 °.

On the carrier 3 there are a torque transmitting surface against which the cutting head 2 bears with a counter torque surface for transmitting torque and an axial force transmitting surface against which the cutting head bears with a counter axial force surface for transmitting axial force.

The invention has the following characteristics:

1. when interference occurs at each point on the pressure self-locking surface, the interference occurs simultaneously, and the stress is uniform.

2. The distances of all points on the pressure self-locking surface participating in interference sliding are basically the same.

3. The pressure self-locking surface has good screwing guidance.

With the structure of the present invention, the cutting head and the carrier of the modular rotary tool can be reliably coupled to each other.

In the invention, the pressure self-locking surface is a spiral line in the cross section, and the small end of the spiral line on the lug boss firstly enters the large end of the spiral line on the concave seat when the pressure self-locking surface is screwed. Since the lead angle θ of each point on the spiral line is small (less than 8 °), when relative rotation occurs, the distance change between the self-locking surfaces corresponding to the pressure is gradually reduced, and a point on the spiral line which is screwed first becomes a guide for the adjacent spiral line which is screwed later, and the lead angle of the spiral line is a guide angle, and thus good lead-in property is naturally achieved.

In the present invention, the first pressure self-locking surface and the second pressure self-locking surface have the same spiral shape, that is, during the screwing process, there must be a moment when the two spirals are exactly aligned, that is, just contacting or having a small interference in a large range, in which case when the screwing is continued, all contact points start interference at the same time.

Since the interference sliding starts at the same time, when the interference sliding occurs at each point on the spiral line, the rotation angle around the central point is the same, while in the present invention, the helix angle theta of the spiral line is very small (1 DEG to 8 DEG), so the radius difference of each point is very small, and the path of the interference sliding is equal to the central rotation angle multiplied by the radius, so the path of the interference sliding of each point can be considered to be basically the same.

The present invention is a modular connected rotary tool. Modular rotary tools, such as modular drill bits, modular reamers, modular mills, etc., are typically assembled from a cutting head and a carrier by a certain method of attachment. The cutting head can be replaced after use, and the bracket can be reused. Generally, the cutting head is a relatively hard and expensive tool material (e.g., cemented carbide, cermet, ceramic, etc.). The significance of this combined construction is that the modular cutting tool consumes less tool material and less coating volume (positive correlation to cost) than the monolithic tool, which can greatly reduce tool cost. Typically, the modular rotary tool has a predetermined direction of rotation 4 such that, in operation, the direction of force applied to the cutting head is determined. The invention adopts a self-locking structure, and the cutting head is prevented from loosening in use by the static friction force between matching surfaces. The screwing direction of the cutting head when mounted is thus designed to be opposite to the direction of rotation 4 of the cutting tool, in order to prevent the cutting forces from loosening the coupling structure when in use.

The self-locking structure allows easy replacement of the cutting head without the presence of small screws, or even replacement of the cutting head without removing the tool carrier from the spindle (or shank), which not only saves time in operation, but also eliminates the need for re-tool setting due to changing the height of the carrier, which is of great positive importance in practical applications α

So-called self-locking, i.e. it can be used without the need to provide further fastening elements, such as screws. In the invention, the cross section of the pressure self-locking surface is a spiral line, and when the assembly is finished, interference exists between the pressure self-locking surfaces. As shown in fig. 13, a point a is arbitrarily selected on the spiral line on one side of the cutting head, and the stress condition of the point a is as follows: as shown in fig. 13, a is subjected to a positive pressure N from the corresponding pressure self-locking surface, N being perpendicular to the helix, and a static friction force f. And decomposing N to obtain radial force Nr and circumferential force Nq. Because the pressure self-locking surfaces are rotationally and uniformly distributed around the central axis, all radial forces (the radial component of the positive pressure N and the radial component of the static friction force f) are balanced with each other. In the circumferential direction, the following relationships are given: n mu cos theta is more than or equal to N sin theta. That is, the self-locking condition of the pressure self-locking surface is μ ≧ tan θ, μ is the static friction coefficient between the pressure self-locking surfaces, and different materials and different surface states μ are different, and it can be generally considered that μ =0.17, and θ corresponds to 9.64 °. In view of this, θ is selected to be 8 ° or less in the present invention. Further, when θ =0 °, the spiral line becomes a circular arc, and θ is preferably equal to or greater than 1 ° for the purpose of ensuring the distinction.

According to the solution of the invention, the cutting head 2 is first displaced in the predetermined direction 4 by a certain angle from the holder 3 and then inserted axially, the inserted state being shown in fig. 10, where there is a gap between the corresponding pressure self-locking surfaces 6a, 6b, and then the cutting head 2 is rotated in the opposite direction of the predetermined direction 4 until the corresponding pressure self-locking surfaces 6a, 6b contact each other, the state being shown in fig. 11, and the cutting head 2 is further rotated, where interference sliding occurs between the corresponding pressure self-locking surfaces 6a, 6b until a predetermined final position is reached (which can be accurately controlled by other positioning means), the state being shown in fig. 12, where β in fig. 11 is the rotation angle of the interference sliding.

In the present invention, when the first pressure self-locking surface 6a and the second pressure self-locking surface 6b are in interference, the corresponding relationship between the two positions will change by a certain angle, the angle change is that the rotation angle β of the two relative interference sliding between the two surfaces is usually between 3 ° and 10 ° (related to θ, selection of interference, spiral diameter), in the present invention, the 1 st and 2 nd pressure self-locking surfaces have basically the same shape, after the angle change of the corresponding relationship, there will be an angle, i.e. non-parallel, in the normal direction of the two spirals at a certain matching position, the angle is the difference of θ at the 6a and 6b, the non-parallel will be caused by the elastic deformation of the pressure surface, but the too large angle difference will bring adverse effect, therefore, the difference of θ between two points of the angular position difference ω of the spirals needs to be limited, here, preferably ω is ≦ 1 θ, and the difference of smaller than 0.1 θ.

Viewed in a cross-section perpendicular to the helix, the pressure self-locking surface extends in a straight line, said straight line being substantially parallel to the axis 1, the presence of a small angle between said straight line and the axis not affecting the implementation of said solution of the invention, preferably said angle being within ± 5 °.

In addition to the self-locking and coaxial pressure self-locking surface structure, the structure needs to be matched with other surfaces for transmitting torque and other surfaces for transmitting axial force for finishing the cutting function such as a drill bit and a milling cutter. There are many common structures that can achieve the above functions, and they can be combined and optimized as required.

The invention has the advantages that:

1. because the present invention adopts a helical structure, the cutting head can be rotated after the insertion is completed, and almost the entire coverage area on the pressure self-locking surface is contacted with each other without interference, as shown in fig. 11. Then, the interference starts to occur at the same time.

2. After contact, the cutting head is rotated further, and an interference fit with the whole pressure self-locking surface covering angle γ can be formed through a small interference rotation angle β (from the state of fig. 11 to the state of fig. 12). the rotation angle of each point of the interference sliding is β, and the radius difference of each point is not large because of the small helix angle θ, so the interference sliding distance is basically the same.

3. The distance of the interference sliding of the points on the pressure self-locking surface is basically the same, when the interference is generated, all points are stressed and compressed simultaneously, the problems of blocking, cutter body damage, non-uniform abrasion and the like in the non-uniform interference sliding process in the prior art are solved, and the stability, reliability and positioning precision in the loading process are improved.

In conclusion, the invention does not increase the complexity of the structure of the pressure self-locking surface when realizing the advantages. Due to the circulation characteristic of the helicoid, dimensional errors (diameter errors) within a certain range during manufacturing only cause the difference of interference rotation angles, and the implementation of the invention is not influenced, namely, the helicoid has stronger tolerance to the dimension, which is beneficial to manufacturing. The invention has long service life, low manufacturing cost and convenient operation.

Drawings

Fig. 1 is a schematic perspective view of an assembled embodiment of the present invention.

Fig. 2 is a perspective view of a cutting head according to an embodiment of the present invention.

Fig. 3 is a schematic perspective view of a bracket according to an embodiment of the present invention.

Fig. 4 is a cutting head elevation view of an embodiment of the present invention.

Fig. 5 is a cross-sectional view of fig. 4.

Fig. 6 is an enlarged view of the pressure self-locking surface of fig. 5.

Fig. 7 is a front view of a bracket according to an embodiment of the present invention.

Fig. 8 is a sectional view of fig. 7.

Fig. 9 is an assembled front view of an embodiment of the present invention.

Fig. 10 is a cross-sectional view of fig. 9, at a point in time after insertion.

Fig. 11 is a cross-sectional view of fig. 9 with the pressure locking surface just in contact.

Fig. 12 is a cross-sectional view of fig. 9, at the point of assembly completion.

Fig. 13 is a force analysis diagram of the helical self-locking.

Detailed Description

The invention will be described in further detail below with reference to the drawings and specific examples.