Nuclear facility surface decontamination device adapting to hot room environment
阅读说明:本技术 一种适应热室环境的核设施表面去污装置 (Nuclear facility surface decontamination device adapting to hot room environment ) 是由 常勇 王洪光 景凤仁 张天宇 吕鹏 王天龙 傅博 于 2019-12-12 设计创作,主要内容包括:本发明涉及核设施检测与维护机器人领域,特别涉及一种适应热室环境的核设施表面去污装置。包括布卷支架、固定支架、净布滚筒组件、污布滚筒组件、导向轴组件、镇压滚轮组件及动力装置,其中净布滚筒组件、污布滚筒组件、导向轴组件及镇压滚轮组件可转动地设置于布卷支架和固定支架之间,净布滚筒组件用于套装干净的擦拭布卷,擦拭布卷上的擦拭布依次经过导向轴组件和镇压滚轮组件后缠绕于污布滚筒组件上,镇压滚轮组件用于压紧擦拭布使其与热室内壁表面直接接触;动力装置与污布滚筒组件连接,用于驱动污布滚筒组件转动,实现污染的擦拭布回收。本发明具有易维护、去污效果佳、适应性好、结构简单、易于更换与维护等特点。(The invention relates to the field of nuclear facility detection and maintenance robots, in particular to a nuclear facility surface decontamination device suitable for a hot room environment. The cleaning cloth device comprises a cloth roll support, a fixed support, a cleaning cloth roller component, a dirty cloth roller component, a guide shaft component, a pressing roller component and a power device, wherein the cleaning cloth roller component, the dirty cloth roller component, the guide shaft component and the pressing roller component are rotatably arranged between the cloth roll support and the fixed support; the power device is connected with the dirty cloth roller assembly and used for driving the dirty cloth roller assembly to rotate so as to realize the recovery of the polluted wiping cloth. The invention has the characteristics of easy maintenance, good decontamination effect, good adaptability, simple structure, easy replacement and maintenance and the like.)
1. A nuclear facility surface decontamination device adapting to a hot chamber environment is characterized by comprising a cloth roll support (1), a fixed support (2), a cloth cleaning roller assembly, a dirty cloth roller assembly, a guide shaft assembly, a pressing roller assembly and a power device (208), wherein the cloth cleaning roller assembly, the dirty cloth roller assembly, the guide shaft assembly and the pressing roller assembly are rotatably arranged between the cloth roll support (1) and the fixed support (2), the cloth cleaning roller assembly is used for sleeving a clean wiping cloth roll, wiping cloth on the wiping cloth roll is wound on the dirty cloth roller assembly after sequentially passing through the guide shaft assembly and the pressing roller assembly, and the pressing roller assembly is used for pressing the wiping cloth to enable the wiping cloth to be in direct contact with the inner wall surface of the hot chamber; and the power device (208) is connected with the dirty cloth roller assembly and is used for driving the dirty cloth roller assembly to rotate so as to realize the recovery of the polluted wiping cloth.
2. The nuclear facility surface decontamination device adapting to the hot room environment according to claim 1, wherein the dirty cloth roller assembly comprises a dirty cloth roller (105), a guide sleeve (106), a cross sliding pin (107), a roller connecting flange (108) and a dirty cloth roller bearing support (109), wherein the dirty cloth roller bearing support (109) is connected with the cloth roll support (1), the roller connecting flange (108) is connected with the dirty cloth roller bearing support (109) through a bearing, the dirty cloth roller (105) and the guide sleeve (106) are arranged on the roller connecting flange (108), the dirty cloth roller (105) is sleeved outside the guide sleeve (106), the end of the guide sleeve (106) is provided with the cross sliding pin (107), a spring is arranged in the guide sleeve (106), and one end of the spring supports the cross sliding pin (107), the other end is limited on the inner end surface of the roller connecting flange (108); the power device (208) is accommodated in the dirty cloth roller (105) and is connected with the cross sliding pin (107).
3. The apparatus for decontamination of nuclear facility surface adapting to hot chamber environment according to claim 2, wherein the power device (208) comprises a motor fixing support (2081), a motor sleeve (2082), a motor end cover (2083), a motor sleeve bearing (2084) and a motor, wherein the motor fixing support (2081) is connected with the fixing bracket (2), and the motor is fixed on the motor fixing support (2081); the motor cover (2082) is sleeved on the outer side of the motor, one end of the motor cover is connected with the motor fixing support (2081) in a rotating mode through a motor cover bearing (2084), one end of the motor cover bearing (2084) is far away from the motor cover bearing (2083) and is fixedly connected with a motor end cover (2083), a cross-shaped guide groove is formed in the motor end cover (2083) in the axial direction, one end of the cross-shaped guide groove is connected with the output end of the motor through a coupler, and the other end of the cross-shaped guide groove is connected with the cross sliding pin (107).
4. The nuclear facility surface decontamination device adapting to the hot cell environment according to claim 1, wherein the clean cloth roller assembly comprises a clean cloth roller (102), a clean cloth roller connecting shaft (110), a clean cloth roller bearing support (111) and a clean cloth roller shaft (211), wherein the clean cloth roller bearing support (111) is connected with the inside of the cloth roll support (1), the clean cloth roller connecting shaft (110) is connected with the clean cloth roller bearing support (111) through a bearing, the clean cloth roller (102) is connected with the clean cloth roller connecting shaft (110), one end of the clean cloth roller shaft (211) is rotatably connected with the fixed support (2), and the other end is inserted into the clean cloth roller (102) and used for supporting the clean cloth roller (102).
5. The apparatus for decontamination of a nuclear facility surface accommodating a hot cell environment of claim 1, wherein the guide shaft assembly comprises a front guide shaft sleeve assembly and a rear guide shaft sleeve assembly;
the front guide shaft sleeve assembly comprises a front guide shaft sleeve (103) and a front guide shaft (210), the front guide shaft sleeve (103) and the front guide shaft (210) are respectively and rotatably arranged on the cloth roll support (1) and the fixed support (2), and the end part of the front guide shaft (210) is inserted into the front guide shaft sleeve (103) and is used for supporting the front guide shaft sleeve (103);
the rear guide shaft sleeve assembly comprises a rear guide shaft sleeve (104) and a rear guide shaft (209), the rear guide shaft sleeve (104) and the rear guide shaft (209) are rotatably arranged on the yardage roll support (1) and the fixed support (2) respectively, and the rear guide shaft (209) is inserted into the guide shaft sleeve (104) and used for supporting the guide shaft sleeve (104).
6. The apparatus for decontamination of a nuclear facility surface adapted to a hot cell environment according to claim 1, wherein the press roller assembly comprises a double-sided press roller (201) and a press roller shaft (216), the press roller shaft (216) being rotatably connected with the stationary bracket (2);
the bilateral pressing roller (201) comprises a pressing wheel left side support (2011), a pressing wheel right side support (2012), a near end pressing roller (2013) and a far end pressing roller (2014), the pressing wheel left side support (2011) and the pressing wheel right side support (2012) are triangular structural members, and each vertex angle of the triangular structural members is provided with a bearing hole for fixing a pressing roller shaft (216); near-end suppression gyro wheel (2013) and distal end suppression gyro wheel (2014) rotate through the bearing and connect between suppression wheel left side support (2011) and suppression wheel right side support (2012) bottom, suppression gyro wheel axle (216) are connected suppression wheel left side support (2011) with between suppression wheel right side support (2012) top.
7. The apparatus for decontamination of a nuclear installation surface adapted to a hot cell environment of claim 1, wherein said fabric roll holder (1) comprises a fabric roll mounting side plate (101);
the fixed support (2) comprises a front support (203), a side support (204), a top support (205) and a bottom support (207), wherein the front support (203) and the bottom support (207) are connected with the side support (204), two ends of the top support (205) are respectively connected with the front support (203) and the bottom support (207), the cloth cleaning roller assembly, the dirty cloth roller assembly, the guide shaft assembly and the power device (208) are all connected between the cloth roll mounting side plate (101) and the side support (204), and the pressing roller assembly is mounted on the bottom support (207);
the cloth roll mounting side plate (101) is connected with a positioning pin hole (217) on the bottom bracket (207) through a positioning pin (116).
8. The apparatus for decontamination of nuclear installation surfaces adapted to a hot cell environment according to any of the claims 1-7, further comprising locking means (206) for locking the cloth roll holder (1) and the fixing holder (2);
the locking device (206) comprises a rotating shaft, a knob (2061), a rotating shaft sleeve (2062) and a clamping mechanism (2063), wherein the rotating shaft sleeve (2062) is arranged on the fixed support (2), the rotating shaft is in running fit with the rotating shaft sleeve (2062), the knob (2061) and the clamping mechanism (2063) are respectively arranged at two ends of the rotating shaft and fixedly connected, and the clamping mechanism (2063) is used for locking the rotating shaft;
be equipped with bar draw-in groove (117) on yardage roll support (1), knob (2061) passes bar draw-in groove (117), and through rotatory with bar draw-in groove (117) joint realizes fixed bolster (2) is relative the locking of yardage roll support (1) is fixed.
9. The apparatus for decontamination of nuclear facility surface adapting to hot cell environment of claim 8, wherein the locking mechanism (2063) comprises two locking blocks (2064) disposed on the outer surface of the rotating shaft and forming an included angle of 90 degrees and two bosses (2065) symmetrically disposed on the end surface of the rotating shaft sleeve (2062), and magnets are disposed on the two bosses (2065); after the two locking blocks (2064) are respectively magnetically attracted with the two bosses (2065), the locking of the rotating shaft at the fixing position and the releasing position of the fixed support (2) is realized.
10. The apparatus for decontamination of nuclear installation surface adapting to hot cell environment of claim 1, further comprising a flange connection apparatus (202), wherein the flange connection apparatus (202) comprises a fixed bracket (2021), a rotatable bracket (2022) and a flange (2023), wherein the fixed bracket (2021) is connected to the fixed bracket (2), the rotatable bracket (2022) is rotatably connected to the fixed bracket (2021), a spring is connected between the rotatable bracket (2022) and the fixed bracket (2021) as a rotation restriction, and the flange (2023) is fixedly connected to a flange at the end of the mechanical arm.
Technical Field
The invention relates to the field of nuclear facility detection and maintenance robots, in particular to a nuclear facility surface decontamination device suitable for a hot room environment.
Background
At present, the MOX fuel manufacturing technology is still in a research and development state, spent fuel is discharged from a nuclear power station, industrial plutonium is chemically separated from the spent fuel through a post-treatment plant to prepare uranium oxide and plutonium mixed fuel, the uranium oxide and plutonium mixed fuel is returned to the nuclear power plant for reuse, closed circulation of nuclear fuel is realized, the manufacturing of MOX fuel elements and assemblies is completed in a high-radioactivity state, and unmanned production is not required from procedures such as pellet preparation, pipe loading, assembly, waste material treatment and the like. Therefore, there is a strong need in the nuclear industry for robots and automation techniques and equipment to implement operation, detection and maintenance of nuclear facilities in a highly radioactive state. In the production of MOX fuels, the walls, floors and internal equipment of the hot rooms are radioactively contaminated, including floating contaminants, loose contaminants and firm contaminants, and although a series of radiation protection measures are taken to reduce the irradiation dose to as low a level as reasonably possible, it is impossible to eliminate the radioactive contamination of the facility surfaces and the skin of the personnel, and therefore, the radioactive decontamination must be highly regarded.
The purpose of radioactive decontamination in nuclear power plants is to reduce the amount of radioactive radiation, to recycle or reuse old equipment and materials, to reduce the volume of equipment and materials that need to be sent to a licensed buried facility for disposal, to restore the site and facility or parts thereof to an unrestricted use condition, to remove loose radioactive contaminants and to fix residual contaminants in place. The radioactive decontamination methods mainly comprise two main types of chemical decontamination and mechanical decontamination. The principle of chemical decontamination is that chemical decontaminating agents are used for dissolving oil stains and oxidation films on the surfaces of polluted equipment, parts and materials, so that radioactive nuclides adhered to the oil stains and the oxidation films are removed, and the decontamination purpose is achieved; the amount of secondary waste generated by mechanical decontamination is relatively small, the waste composition is single, the secondary waste is easy to treat and dispose, and the requirement of cost-benefit is met, so that a process and equipment for mechanical decontamination are urgently needed.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a nuclear facility surface decontamination apparatus adapted to a hot room environment, so as to solve the problems of large amount of secondary waste, complex waste composition and difficulty in secondary waste disposal caused by chemical decontamination.
In order to achieve the purpose, the invention adopts the following technical scheme:
a nuclear facility surface decontamination device adapting to a hot chamber environment comprises a cloth roll support, a fixed support, a cloth cleaning roller component, a cloth stain roller component, a guide shaft component, a pressing roller component and a power device, wherein the cloth cleaning roller component, the cloth stain roller component, the guide shaft component and the pressing roller component are rotatably arranged between the cloth roll support and the fixed support; the power device is connected with the dirty cloth roller assembly and used for driving the dirty cloth roller assembly to rotate so as to realize the recovery of the polluted wiping cloth.
The dirty cloth roller assembly comprises a dirty cloth roller, a guide sleeve, a cross sliding pin, a roller connecting flange and a dirty cloth roller bearing support, wherein the dirty cloth roller bearing support is connected with the cloth roll support, the roller connecting flange is connected with the dirty cloth roller bearing support through a bearing, the dirty cloth roller and the guide sleeve are arranged on the roller connecting flange, the dirty cloth roller is arranged on the outer side of the guide sleeve, the cross sliding pin is arranged at the end part of the guide sleeve, a spring is arranged in the guide sleeve, one end of the spring supports the cross sliding pin, and the other end of the spring is limited on the inner end face of the roller connecting flange; the power device is accommodated in the dirty cloth roller and is connected with the cross sliding pin.
The power device comprises a motor fixing support, a motor sleeve, a motor end cover, a motor sleeve bearing and a motor, wherein the motor fixing support is connected with the fixing support, and the motor is fixed on the motor fixing support; the motor sleeve is arranged on the outer side of the motor, one end of the motor sleeve is connected with the motor fixing support in a rotating mode through a motor sleeve bearing, one end of the motor sleeve is far away from a motor end cover fixedly connected with the end of the motor sleeve bearing, a cross-shaped guide groove is formed in the motor end cover in the axial direction, one end of the cross-shaped guide groove is connected with the output end of the motor through a coupler, and the other end of the cross-shaped guide groove is connected with a cross sliding pin.
The cloth cleaning roller assembly comprises a cloth cleaning roller, a cloth cleaning roller connecting shaft, a cloth cleaning roller bearing support and a cloth cleaning roller shaft, wherein the cloth cleaning roller bearing support is connected with the inside of the cloth roll support, the cloth cleaning roller connecting shaft is connected with the cloth cleaning roller bearing support through a bearing, the cloth cleaning roller is connected with the cloth cleaning roller connecting shaft, one end of the cloth cleaning roller shaft is rotatably connected with the fixing support, and the other end of the cloth cleaning roller shaft is inserted into the cloth cleaning roller and used for supporting the cloth cleaning roller.
The guide shaft assembly comprises a front guide shaft sleeve assembly and a rear guide shaft sleeve assembly;
the front guide shaft sleeve assembly comprises a front guide shaft sleeve and a front guide shaft, the front guide shaft sleeve and the front guide shaft are respectively and rotatably arranged on the cloth roll support and the fixed support, and the end part of the front guide shaft is inserted into the front guide shaft sleeve and is used for supporting the front guide shaft sleeve;
the rear guide shaft sleeve assembly comprises a rear guide shaft sleeve and a rear guide shaft, the rear guide shaft sleeve and the rear guide shaft are respectively and rotatably arranged on the cloth roll support and the fixed support, and the rear guide shaft is inserted into the guide shaft sleeve and used for supporting the guide shaft sleeve.
The rolling roller component comprises rolling rollers on two sides and a rolling roller shaft, and the rolling roller shaft is rotatably connected with the fixed bracket;
the two-side pressing roller comprises a pressing wheel left side support, a pressing wheel right side support, a near-end pressing roller and a far-end pressing roller, the pressing wheel left side support and the pressing wheel right side support are triangular structural members, and each vertex angle of each triangular structural member is provided with a bearing hole for fixing a pressing roller shaft; near-end suppression gyro wheel passes through the bearing rotation with the distal end suppression gyro wheel and connects between press wheel left side support and press wheel right side support bottom, the press gyro wheel hub connection be in press wheel left side support with between the press wheel right side support top.
The yardage roll bracket comprises a yardage roll mounting side plate;
the fixed support comprises a front support, a side support, a top support and a bottom support, wherein the front support and the bottom support are connected with the side support, two ends of the top support are respectively connected with the front support and the bottom support, the cloth cleaning roller assembly, the dirty cloth roller assembly, the guide shaft assembly and the power device are all connected between the cloth roll mounting side plate and the side support, and the pressing roller assembly is mounted on the bottom support;
the cloth roll mounting side plate is connected with the positioning pin hole in the bottom support through a positioning pin.
The nuclear facility surface decontamination device adapting to the hot chamber environment further comprises a locking device for locking the cloth roll bracket and the fixed bracket;
the locking device comprises a rotating shaft, a knob, a rotating shaft sleeve and a clamping mechanism, wherein the rotating shaft sleeve is arranged on the fixed support, the rotating shaft is in running fit with the rotating shaft sleeve, the knob and the clamping mechanism are respectively arranged at two ends of the rotating shaft and are fixedly connected, and the clamping mechanism is used for locking the rotating shaft;
be equipped with the bar draw-in groove on the yardage roll support, the knob passes the bar draw-in groove, and through rotatory with bar draw-in groove joint realizes the fixed bolster is relative the locking of yardage roll support is fixed.
The clamping mechanism comprises two locking blocks which are arranged on the outer surface of the rotating shaft and form an included angle of 90 degrees and two bosses which are symmetrically arranged on the end surface of the rotating shaft sleeve, and magnets are arranged on the two bosses; and after the two locking blocks are respectively magnetically attracted with the two bosses, the rotating shaft is locked at the fixing position and the releasing position of the fixed support.
The nuclear facility surface decontamination device adapting to the hot chamber environment further comprises a flange connecting device, wherein the flange connecting device comprises a fixing frame, a rotating support and a flange plate, the fixing frame is connected with the fixing frame, the rotating support is rotationally connected with the fixing frame, a spring used as rotation restraint is connected between the rotating support and the fixing frame, and the flange plate is fixedly connected to a flange at the tail end of the mechanical arm.
The invention has the advantages and positive effects that:
1. the invention has high decontamination efficiency and good effect. The double-side pressing roller applying the lever principle can be independently contacted with curved surfaces with different radians, so that the roller can be tightly contacted with the surface in the working process of wiping off pollutants, and a good decontamination effect is achieved.
2. The invention is easy to maintain and can be replaced quickly. The fixing support and the yardage roll support are fixed and clamped by the tail ends of different mechanical arms, the fixing support and the yardage roll support are positioned through the guide shaft and the guide shaft sleeve, the yardage roll support can be fixed and locked by the locking device, and then the driving device and the yardage roll support are installed and replaced, so that the yardage roll fixing device is beneficial to device maintenance.
3. The invention is easy to treat pollutants. The yardage roll support is changed by the arm, takes off the wiping cloth of fixing on the dirty cloth cylinder of yardage roll support, collects and handles the pollutant, can avoid causing cross contamination to the environment.
4. The invention has strong automatic regulation capability. The fixed support is fixedly arranged at the tail end of the mechanical arm through the flange connecting device, two compression springs are arranged in the flange connecting device, the position gap can be automatically adjusted by utilizing the telescopic action of the springs, and mechanical damage caused by installation errors of the fixed support and the mechanical arm is avoided.
Drawings
FIG. 1 is a schematic diagram of the construction of a nuclear facility surface decontamination apparatus adapted for a hot room environment in accordance with the present invention;
FIG. 2 is an exploded view of the nuclear facility surface decontamination apparatus adapted for a hot room environment of the present invention;
FIG. 3 is a schematic structural diagram of a driven device according to the present invention;
FIG. 4 is a schematic structural view of a fixing bracket according to the present invention;
FIG. 5 is a schematic view of a structure of a double-sided pressing roller according to the present invention;
FIG. 6 is a schematic structural view of a flange connection apparatus according to the present invention;
FIG. 7 is a schematic view of the locking device of the present invention;
FIG. 8 is a schematic structural view of the power plant of the present invention;
fig. 9 is a schematic view showing the operation state of the nuclear facility surface decontamination apparatus adapted to the hot room environment according to the present invention.
In the figure: 1 is a cloth roll bracket, 101 is a cloth roll mounting side plate, 102 is a clean cloth roller, 103 is a front guide shaft sleeve, 104 is a rear guide shaft sleeve, 105 is a dirty cloth roller, 106 is a guide sleeve, 107 is a cross sliding pin, 108 is a roller connecting flange, 109 is a dirty cloth roller bearing support, 110 is a clean cloth roller connecting shaft, 111 is a clean cloth roller bearing support, 112 is a rear guide shaft sleeve support, 113 is a rear guide connecting shaft, 114 is a front guide shaft sleeve support, 115 is a front guide connecting shaft, 116 is a positioning pin, and 117 is a strip-shaped clamping groove;
2, 201, 2011, 2012, 2013, 2014, 202, a flange connection device, 2021, a fixing frame, 2022, a rotating support, 2023, a flange plate, 203, a front support, 204, a side support, 205, a top support, 206, a locking device, 2061, a knob, 2062, a rotating shaft sleeve, 2063, a clamping mechanism, 2064, a locking block, 2065, a boss, 207, a bottom support, 208, a power device, 2081, a motor fixing support, 2082, a motor cover, 2083, 2084, a motor sleeve bearing, 209, a rear guide shaft, 210, a clean cloth roller shaft, 211, a 212, a front guide shaft support, 213, a rear guide shaft support, 214, a guide shaft support, 215, 216, a wheel shaft of the compacting roller, and 217, positioning pin holes;
3 is wiping cloth.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, the nuclear facility surface decontamination device adapted to a hot chamber environment provided by the present invention comprises a
As shown in fig. 3, the
As shown in fig. 2-3, the dirty cloth roller assembly includes a
As shown in fig. 8, the
As shown in fig. 2 to 4, the cleaning cloth roller assembly includes a
Further, the guide shaft assembly comprises a front guide shaft sleeve assembly and a rear guide shaft sleeve assembly;
as shown in fig. 2 to 4, the front guide shaft sleeve assembly includes a front
Specifically, as shown in fig. 3, the
Preferably, the
The roller wheel assembly comprises two-
As shown in fig. 5, the two-
As shown in fig. 2, the nuclear facility surface decontamination apparatus adapted to a hot room environment provided by the present invention further includes a
As shown in fig. 7, the
The
As shown in fig. 2, a strip-shaped
As shown in fig. 1, the nuclear facility surface decontamination apparatus adapted to a hot room environment further includes a
As shown in FIG. 9, when the invention is operated, the cleaning
In conclusion, the fixing support of the device is firstly installed on a flange at the tail end of the arm of the decontamination robot, then the yardage roll support provided with the decontamination yardage roll is butted and installed with the fixing support through the guide shaft and the guide shaft sleeve as well as the cylindrical locking device, the motor drives the yardage roll, the decontamination robot plans the tail end to move, and the cleaning of loose pollutants on the inner wall of a hot chamber and the ground is realized.
The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, improvement, extension, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
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