阅读说明：本技术 夹芯油炸丸子毛坯出料机构、加工设备及方法 (Discharging mechanism, processing equipment and method for sandwich fried ball blank ) 是由 王卫刚 于波 王晓波 苏子旭 于 2019-12-16 设计创作，主要内容包括：本发明公开了一种夹芯油炸丸子毛坯出料机构、加工设备及方法,该夹芯油炸丸子毛坯出料机构包括面料输送管、输出头,以及芯料输送管,输出头水平设置,输出头内设有锥形腔体,且输出头的前端上部设有由后向前渐低的弧形出口。本发明夹芯油炸丸子毛坯加工设备及方法采用该油炸丸子毛坯出料机构,由于输出头水平设置、输出头内设有锥状腔体,包裹有芯料的面料在挤出过程中可保持球状,且在输出头的前端上部设有弧形出口,弧形出口可托住球状的面料,然后切割能够切出近似球状的丸子毛坯。(The invention discloses a sandwich fried ball blank discharging mechanism, processing equipment and a method. The invention relates to a sandwich fried ball blank processing device and a method, which adopt the fried ball blank discharging mechanism, because the output head is horizontally arranged and a conical cavity is arranged in the output head, the fabric wrapped with core materials can keep a spherical shape in the extrusion process, and the upper part of the front end of the output head is provided with an arc-shaped outlet which can support the spherical fabric, and then the spherical-like fried ball blank can be cut by cutting.)

1. A sandwich fried ball blank discharging mechanism is characterized by comprising:

the front end of the fabric conveying pipe is provided with an output head;

the front end of the core material conveying pipe penetrates into the fabric conveying pipe or the output head, and the core material conveying pipe is used for conveying core materials to be wrapped in the fabric conveyed by the fabric conveying pipe;

the output head is horizontally arranged, a conical cavity is arranged in the output head, and an arc-shaped outlet which is gradually lowered from back to front is formed in the upper portion of the front end of the output head.

2. The sandwich fried ball blank discharging mechanism according to claim 1, wherein a first flange is arranged at the front end of the fabric conveying pipe, a second flange is correspondingly arranged at the rear end of the output head, and the fabric conveying pipe is connected with the output head through the first flange and the second flange;

the front end of the core material conveying pipe is provided with a bent pipe section, and the core material conveying pipe is clamped between the first flange and the second flange.

3. The sandwich fried ball blank discharging mechanism according to claim 1, wherein the core material conveying pipe penetrates through the pipe wall of the fabric conveying pipe, a bent pipe section coaxial with the fabric conveying pipe is arranged at the front end of the core material conveying pipe, and a front port of the bent pipe section extends forwards into the output head.

4. The sandwich fried pellet blank discharge mechanism of claim 2 or 3, wherein the bend section is located in the output head and coaxial with the output head.

5. The utility model provides a core fried ball blank processing equipment, includes the support frame, its characterized in that still including setting up on the support frame:

the flour hopper is used for loading the flour;

a core material container for filling the core material;

the sandwich fried ball blank discharging mechanism of claim 1;

the fabric conveying mechanism is used for conveying the fabric in the fabric hopper into the fabric conveying pipe;

the core material conveying mechanism is used for conveying the core materials in the core material container into the core material conveying pipe;

and the cutting mechanism is arranged at the output head and used for cutting the shell fabric which is output by the output head and is wrapped with the core material into the blank of the sandwich fried ball.

6. The sandwich fried ball blank processing device according to claim 5, wherein the cutting mechanism comprises a bearing seat and a rotating frame, the central shaft of the rotating frame is mounted on the bearing seat through a bearing, a cutting wire is arranged on the rotating frame, and the cutting wire can continuously approach the output head when the rotating frame rotates.

7. The sandwich fried ball blank processing device according to claim 6, wherein the upper part of the front end of the output head is provided with an arc-shaped outlet which is gradually lowered from back to front, the cutting wires and the output head are arranged in a cross shape in space, and the cutting wires can move along the arc-shaped outlet when approaching the output head.

8. The sandwich fried ball blank processing device according to claim 5, wherein the back end of the fabric conveying pipe is communicated with the fabric hopper, the fabric conveying mechanism comprises a rotating shaft penetrating through the fabric hopper and the fabric conveying pipe, the rotating shaft is provided with a helical blade, the helical blade extends from the inside of the fabric hopper to the front end of the fabric conveying pipe, and the back end of the rotating shaft penetrates through the fabric hopper and is connected with a driving mechanism.

9. The sandwich fried ball blank processing device according to claim 5, characterized in that the core material conveying mechanism comprises a food pump, an input port of the food pump is communicated with the core material container, an output port of the food pump is communicated with the core material conveying pipe, and a valve is arranged on the core material conveying pipe.

10. A processing method of a sandwich fried ball blank is characterized by comprising the following steps:

the fabric in the fabric hopper is conveyed into the fabric conveying pipe through the fabric conveying mechanism, and the front end of the fabric conveying pipe is provided with an output head;

the core material in the core material container is input into a core material conveying pipe through a core material conveying mechanism, the front end of the core material conveying pipe penetrates into the fabric conveying pipe or the output head, and the core material conveying pipe is used for conveying the core material to be wrapped in the fabric conveyed by the fabric conveying pipe;

and cutting the fabric which is output by the output head and is wrapped with the core material into sandwich fried ball blanks through a cutting mechanism.

Technical Field

The invention relates to the technical field of food processing equipment, in particular to a discharging mechanism, processing equipment and a method for a blank of a sandwich fried ball.

Background

At present, the core-coated pill is available on the market, namely the outer layer of the pill is one foodstuff, the center is the other foodstuff or stuffing, and the core-coated pill has two kinds of foodstuffs, has good flavor and novel style and is popular with consumers.

The fried meatballs are popular traditional food for the people in China, and the making method is as follows: adding water into wheat flour, adding chopped vegetables, meat, seasonings and the like, kneading the wheat flour into pasty fabric, extruding the fabric into a dough by hands, transferring the dough-shaped fabric into an oil pan through a spoon, frying, taking out the fried dough, or directly frying the millet flour and the pasty fabric, wherein different fabrics can be fried into different balls. The fried ball can be directly eaten, and also can be used as food material for dishes such as stew, chafing dish, ball soup, etc.

At present, fried balls in food factories are all made by hands, so that the labor intensity is high, the production efficiency is low, and the social requirements cannot be met; in addition, in the process of frying the balls, the workers always work close to the high-temperature oil pan, the working environment is poor, the workers need to continuously send the dough-shaped fabric into the oil pan, and the risk of injury to the workers due to oil splashed from the oil pan is high.

The fried balls can be refrigerated and sold in large supermarkets, food stores and the like after being packaged, and can also be refrigerated and sold for sale. Because the self-made fried meatballs are complicated and troublesome, and the life style is changed, people usually prefer to go to a supermarket directly to buy the finished fried meatballs; therefore, the fried balls in supermarkets are popular.

The conventional fried meatballs continue to a traditional making process all the time, the meatballs are solid, the whole meatballs are made of the same food from inside to outside, the inventor of the application finds that the fried meatballs can be made into core-wrapped meatballs in the research work, the fried core-wrapped meatballs are novel in style, the flavor is different from that of the traditional fried meatballs, the fried meatballs can compete with the traditional fried meatballs in the market in a different mode, and the market competitiveness is improved.

Chinese patent publication No. CN201577465 describes a core-coated meat ball machine, which is provided with a skin slurry bin, a stuffing auger, a rotary synthetic film, a shear-type hoop cutter and other components, and the core-coated meat ball machine shears meat balls by the shear-type hoop cutter, so that the prepared balls are not round in shape, the appearance of the balls is not good, and the market competitiveness is not improved favorably.

Chinese patent publication No. CN106036968A describes a control system for a core-spun pellet machine, in which the structure of each component of the control system is complicated, which is not beneficial to cleaning and maintenance of the machine, and the food machine needs to be cleaned periodically during the processing.

Therefore, it is necessary to provide a device which has a simple structure, is easy to clean, can process spherical balls and has high manufacturing efficiency.

Disclosure of Invention

The invention aims to provide a mechanism, a processing device and a method for discharging a blank of a sandwich fried ball, and solves the technical problem that a core-spun ball processing device in the prior art is complex in structure.

To solve the above technical problem, a first aspect of the present invention is:

designing a sandwich fried ball blank discharge mechanism, including:

the front end of the fabric conveying pipe is provided with an output head;

and the front end of the core material conveying pipe penetrates into the fabric conveying pipe or the output head, and the core material conveying pipe is used for conveying the core materials to be wrapped in the fabric conveyed by the fabric conveying pipe.

Preferably, an arc-shaped outlet which is gradually lowered from back to front is arranged at the upper part of the front end of the output head.

Preferably, a first flange is arranged at the front end of the fabric conveying pipe, a second flange is correspondingly arranged at the rear end of the output head, and the fabric conveying pipe is connected with the output head through the first flange and the second flange;

the front end of the core material conveying pipe is provided with a bent pipe section, the core material conveying pipe is clamped between the first flange and the second flange, and the bent pipe section is located in the output head and coaxial with the output head.

Preferably, the core material conveying pipe penetrates through the pipe wall of the fabric conveying pipe, a bent pipe section coaxial with the fabric conveying pipe is arranged at the front end of the core material conveying pipe, and a front port of the bent pipe section extends forwards into the output head.

The second aspect of the present invention is:

designing a core fried ball blank processing equipment that presss from both sides, including the support frame, still including setting up on the support frame:

the flour hopper is used for loading the flour;

a core material container for filling the core material;

the sandwich fried ball blank discharging mechanism of claim 1;

the fabric conveying mechanism is used for conveying the fabric in the fabric hopper into the fabric conveying pipe;

the core material conveying mechanism is used for conveying the core materials in the core material container into the core material conveying pipe;

and the cutting mechanism is arranged at the output head and used for cutting the shell fabric which is output by the output head and is wrapped with the core material into the blank of the sandwich fried ball.

Preferably, the cutting mechanism includes bearing frame, rotating turret, the center pin of rotating turret passes through the bearing and installs on the bearing frame be equipped with the cutting wire on the rotating turret, when the rotating turret rotates, the cutting wire can constantly be close to the output head.

Preferably, the front end upper portion of exporting the head is equipped with by the arc export that gradually descends forward backward, the cutting silk with export the head and be the cross overall arrangement in the space, the cutting silk is close to can laminate when exporting the head the arc export removes.

Preferably, the rear end of the fabric conveying pipe is communicated with the fabric hopper, the fabric conveying mechanism comprises a rotating shaft penetrating through the fabric hopper and the fabric conveying pipe, a helical blade is arranged on the rotating shaft, the helical blade extends from the interior of the fabric hopper to the front end of the fabric conveying pipe, and the rear end of the rotating shaft penetrates out of the fabric hopper and is connected with a driving mechanism.

Preferably, the core material conveying mechanism comprises a food pump, an input port of the food pump is communicated with the core material container, an output port of the food pump is communicated with the core material conveying pipe, and a valve is arranged on the core material conveying pipe.

The third aspect of the present invention is:

a processing method of a sandwich fried ball blank is designed, and is characterized by comprising the following steps:

the fabric in the fabric hopper is conveyed into the fabric conveying pipe through the fabric conveying mechanism, and the front end of the fabric conveying pipe is provided with an output head;

the core material in the core material container is input into a core material conveying pipe through a core material conveying mechanism, the front end of the core material conveying pipe penetrates into the fabric conveying pipe or the output head, and the core material conveying pipe is used for conveying the core material to be wrapped in the fabric conveyed by the fabric conveying pipe;

and cutting the fabric which is output by the output head and is wrapped with the core material into sandwich fried ball blanks through a cutting mechanism.

The invention has the main beneficial technical effects that:

1. the core material conveying pipe arranged on the sandwich fried ball blank discharging mechanism provided by the invention penetrates into the fabric conveying pipe or the output head, so that the core material is wrapped in the fabric conveyed by the fabric conveying pipe in a mechanical mode.

2. The parts of the sandwich fried ball blank discharging mechanism provided by the invention are convenient to disassemble and wash, and the safety and the sanitation of food are favorably ensured.

3. The sandwich fried ball blank processing equipment provided by the invention directly produces spherical balls in a cutting mode without mould pressing, is beneficial to improving the working efficiency and has a simple equipment structure.

4. The sandwich fried ball blank processing equipment provided by the invention has the advantages that the fabric in the fabric hopper is input into the fabric conveying pipe through the fabric conveying mechanism, the core material in the core material container is input into the core material conveying pipe through the core material conveying mechanism, and the core material-coated fabric output by the output head is cut into sandwich fried ball blanks through the cutting mechanism.

Drawings

FIG. 1 is a schematic perspective view of an embodiment of a sandwich fried ball blank discharging mechanism of the present invention.

FIG. 2 is an exploded view of an embodiment of the sandwich fried ball blank discharging mechanism of the present invention.

Fig. 3 is an enlarged view of a portion a of fig. 2.

FIG. 4 is a sectional view of an embodiment of the sandwich fried ball blank discharging mechanism of the invention.

FIG. 5 is an exploded view of another embodiment of the discharging mechanism for the blank of the sandwich fried ball of the present invention.

FIG. 6 is a schematic perspective view of another embodiment of the core-filled fried ball blank discharging mechanism of the present invention.

FIG. 7 is an exploded view of another embodiment of the mechanism for discharging a blank of a sandwich fried ball in accordance with the present invention.

FIG. 8 is a sectional view of another embodiment of the discharging mechanism for the sandwich fried ball blank of the invention.

FIG. 9 is a schematic perspective view of an embodiment of the processing equipment for sandwich fried ball blanks of the present invention.

FIG. 10 is an exploded view of an embodiment of the processing equipment for sandwich fried ball blanks of the present invention.

FIG. 11 is a left side view of the integrally formed shell fabric conveying pipe and the shell fabric hopper in one embodiment of the processing equipment for the sandwich fried ball blank of the invention.

FIG. 12 is a sectional view of an output head, a fabric conveying pipe and a dough hopper in one embodiment of the sandwich fried ball blank processing device of the invention.

FIG. 13 is a schematic perspective view of a rotating rack in an embodiment of the processing equipment for sandwich fried ball blanks of the present invention.

FIG. 14 is a top view of an embodiment of the processing equipment for sandwich fried ball blanks of the invention.

FIG. 15 is a top view of another embodiment of the sandwich fried ball blank processing device of the invention.

FIG. 16 is a flow chart of an embodiment of the processing method of the sandwich fried ball blank of the invention.

In the drawings, each reference numeral means: the core material feeding device comprises a fabric feeding pipe 1, a first flange 11, a first groove 111, a sealing groove 112, a protrusion 12, a through hole 13, a semicircular cavity 14, a core material feeding pipe 2, a bent pipe section 21, a connecting point 22, a vertical section 23, a core material container 24, a food pump 25, a valve 26, an output head 3, a second flange 31, a second groove 311, an arc-shaped outlet 32, a first clamping ring 33, a second clamping ring 34, a mounting hole 35, a support frame 4, a flat plate 41, a dropping port 42, a fabric hopper 5, a rotating shaft 51, a helical blade 52, a speed reducer 53, a first motor 54, a bearing seat 61, a rotating frame 62, a central shaft 621, a disc 622, a connecting hole 6221, a cutting wire 623, a handle 624, a second motor 63 and a coupler 64.

Detailed Description

The following examples are intended to illustrate the present invention in detail and should not be construed as limiting the scope of the present invention in any way.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.