阅读说明：本技术 一种内置电磁阀式半主动阻尼连续可调减振器及控制方法 (Built-in solenoid valve type semi-active damping continuous adjustable shock absorber and control method ) 是由 寇发荣 王睿 田蕾 景强强 高亚威 洪锋 于 2019-12-02 设计创作，主要内容包括：本发明属于车辆减振装置技术领域,具体涉及一种内置电磁阀式半主动阻尼连续可调减振器及控制方法,包括减振器本体和减振器控制系统,其特征在于,所述减振器本体包括工作缸筒、储油缸筒、减振器防尘罩、底阀总成、活塞总成、电磁阀总成,本发明还公开了一种内置阻尼连续可调式减振器的控制方法,该控制方法可对减振器进行软硬阻尼的不同模式连续切换控制,将电磁阀与阻尼连续可调减振器内部的活塞合理集成,且阀芯部分采用了有不同的截面结构,同时阀芯周围设计了导向,使得阀芯更稳定,既能实现更好的减振,又可以实现不同舒适程度的阻尼调节,使用方便,节省空间,使用前景广阔,便于推广使用。(The invention belongs to the technical field of vehicle vibration dampers, in particular to a built-in solenoid valve type semi-active damping continuously adjustable vibration damper and a control method thereof, which comprises a vibration damper body and a vibration damper control system, and is characterized in that the vibration damper body comprises a working cylinder, an oil storage cylinder, a vibration damper dust cover, a bottom valve assembly, a piston assembly and an electromagnetic valve assembly, the invention also discloses a control method of the built-in damping continuously adjustable vibration damper, the control method can carry out different modes of soft and hard damping continuous switching control on the vibration damper, the electromagnetic valve and the piston in the damping continuously adjustable vibration damper are reasonably integrated, the valve core part adopts different cross section structures, and simultaneously, the guide is designed around the valve core, so that the valve core is more stable, not only can realize better vibration damping, but also can realize damping adjustment with different comfort degrees, and is convenient to use, the space is saved, the use prospect is wide, and the popularization and the use are convenient.)

1. A built-in solenoid valve type semi-active damping continuous adjustable shock absorber comprises a shock absorber body and a shock absorber control system, and is characterized in that the shock absorber body comprises a working cylinder (14), an oil storage cylinder (1), a shock absorber dust cover (40), a bottom valve assembly, a piston assembly and a solenoid valve assembly, the oil storage cylinder (1) is semi-surrounded outside the working cylinder (14), an upper port of the oil storage cylinder (1) is hermetically connected with the working cylinder (14) through a fixed sealing ring (16), a piston rod (38) penetrating through the working cylinder (14) and the shock absorber dust cover (40) is arranged in the middle of a top cover of the working cylinder (14), the working cylinder (14) is connected with the piston rod (38) through an O-shaped sealing ring (17), and the outer side of the piston rod (38) forms a closed structure with the working cylinder (14) and the oil storage cylinder (1), the working cylinder barrel (14) and the oil storage cylinder barrel (1) are internally provided with hydraulic oil, the shock absorber dust cover (40) covers the outside of the working cylinder barrel (14) and is fixedly connected with the piston rod (38), the piston rod (38) is in threaded connection with the upper lifting lug (41), and the bottom of the oil storage cylinder barrel (1) is fixedly connected with the lower lifting lug (18) through the lower lifting lug fastening nut (2);

the bottom of the working cylinder barrel (14) forms a bottom valve assembly through a compression valve (3), a compensation method (20) and a bottom valve fastening nut (19), the bottom of the piston rod (38) is a piston base (5), a piston rod lower end cover (23) connected by a fastening nut (21) is installed on the piston base (5), extension valves (22) and circulation valves (4) are distributed on two sides of the piston rod lower end cover (23), and the piston base (5), the piston rod lower end cover (23), the fastening nut (21), the extension valves (22) and the circulation valves (4) form the piston assembly;

the electromagnetic valve assembly comprises an electromagnetic valve external connection line (37) arranged below a cavity of a piston rod (38), a hollow valve cover (36) is arranged on the lower portion of the electromagnetic valve external connection line (37), the valve cover (36) covers a hollow adjusting mechanism (35), a piston base (5) and an electromagnetic valve shell (28) of a hollow through hole structure are assembled, an electromagnetic valve magnetic guide section (15) and an electromagnetic coil (31) are sequentially arranged at the top of the electromagnetic valve shell (28) from inside to outside, a clamping ring (6) is fixed at the bottom of the inner side of the electromagnetic valve shell (28), a clamping circulation ring (25) is fixed at the upper portion of the clamping ring (6), an overflow valve block (9) with a cylindrical groove inside is movably arranged at the upper portion of the circulation ring (25), a pilot valve core (10) extending upwards is connected in the groove in a matched manner, and a pilot support spring (26, the pilot valve core (10) other end suit is equipped with pilot valve spring (29) outside in case back seat (27), the inside cover of pilot valve spring (29) other end is equipped with adjusting screw support (32), adjusting screw support (32) internal connection adjusting screw (33) one end, adjusting screw (33) other end stretches into in the middle of two adjustment mechanism (35), the pilot valve spring (29) outside is provided with solenoid valve armature post (13), inside upper portion that surpasss pilot valve spring (29) of solenoid valve armature post (13) is to the internal contraction near pilot valve core (10).

2. The semi-active damping continuously adjustable shock absorber with built-in solenoid valve type according to claim 1, characterized in that the side wall of the solenoid valve housing (28) is uniformly provided with three solenoid valve housing orifices (45) and three solenoid valve housing flow holes (8), the spill block (9) is provided with three radial holes (7) and axial holes (32), and the radial holes (7) and the axial holes (32) are sequentially spaced by 60 °.

3. The shock absorber with the built-in solenoid valve type semi-active damping continuously adjustable as claimed in claim 1, wherein the overflow valve block (9) and the valve core (10) form an upper chamber (30), the upper portion of the upper chamber (30) is communicated with a gap between the armature post (13) and the solenoid valve housing (28), the overflow valve block (9), the inner space of the flow ring (25) and the piston assembly (5) form a piston valve upper chamber (42), the outsides of the overflow valve block (9) and the flow ring (25) are communicated with the solenoid valve housing (28), and the piston rod (38), the solenoid valve housing (28), the piston assembly and the working cylinder (14) form a recovery chamber (12).

4. A shock absorber with built-in solenoid valve type semi-active damping continuously adjustable as set forth in claim 1, wherein the throttle position of the spool (10) is set to two conical surfaces with half cone angles a and b of 7 ° and 15 °, respectively.

5. The built-in solenoid valve type semi-active damping continuously adjustable shock absorber as claimed in claim 1, it is characterized in that the shock absorber control system comprises a shock absorber controller (39), a visual nervous system, an electromagnetic valve driving circuit, an electromagnetic valve and an electromagnetic valve shock absorber, the shock absorber is characterized in that a shock absorber controller (39) is arranged in the hollow part of the top of the piston rod (38), the input end of the shock absorber controller is connected with an unsprung mass velocity sensor for detecting unsprung mass velocity in real time, a sprung mass velocity sensor for detecting sprung mass velocity in real time, a vehicle body velocity sensor, a force sensor for detecting damping force output by the electromagnetic valve shock absorber in real time, a vertical displacement sensor for road surface input, a vertical displacement sensor for tires and the output end of a visual nervous system, and the input end of the visual nervous system is connected with a road surface scanner sensor.

6. The method for controlling a solenoid valve built-in type semi-active damping continuously variable shock absorber according to claim 1, comprising the steps of:

step I, data acquisition and synchronous transmission of a road surface identification technology: the method comprises the following steps that a road surface scanner scans the driving working condition of a road surface in real time, a vision system performs image fitting through deep learning to obtain road surface texture information, and then the road surface is divided into four grades of A, B, C and D, wherein the A, B and C are good road surfaces, and the D grade is a road surface with large road surface fluctuation;

step II, a shock absorber hybrid control method: respectively collecting vertical displacement z of road surface input₀Vertical displacement z of tire_wVertical displacement z of the vehicle body_bAnd simultaneously inputting the damping coefficient C into a shock absorber controller, and selecting the damping coefficient C of the hybrid control through calculation, wherein the C is α C_S-(1-α)C_gIn which C is_S、C_gα represents a damping distribution coefficient, and the value range of the damping distribution coefficient is 0-1;

step III, the vehicle speed sensor collects the vehicle speed, and the shock absorber controller samples the vehicle speed signal v obtained by the ith sampling_iAnalyzing and processing the size, and periodically sampling the vehicle body speed, the unsprung mass speed and the sprung mass speed by a shock absorber controller respectively; and recording the unsprung mass velocity obtained by the ith sampling as

step 1, the specific process of the valve core for semi-active control is as follows:

step 11, damper controller calculation

step 12, the vibration damper controller will

step 2, when the road surface position A, B, C is under three road surface working conditions, the control process of the shock absorber is as follows:

step 21, when the vehicle speed v is_i<At 40km/h, the vehicle speed is low, mainly comfort is taken as the main point, and the value of α is limited to [0.5,1]The ceiling is controlled more, using the formula

step 22, when the vehicle speed v is_i>At 40km/h, the vehicle speed is at medium and high speed, mainly safety is taken as the main point, the value of α is limited to (0,0.5), so that more ground sheds are controlled, and a formula is utilized

and 3, wherein the control process of the shock absorber when the road surface position is in the D road surface working conditions is as follows:

step 31, when the vehicle speed vi<At 40km/h, the vehicle speed is low, mainly comfort is taken as the main point, and the value of α is limited to [0.5,1]The ceiling controls more, and meanwhile, the formula is utilized

step 32, when the vehicle speed vi>At 40km/h, the vehicle speed is at medium-high speed, mainly the safety is taken as the main point, and the value of α is limited to [0,0.5 ]]The ground shed controls more, and meanwhile, the formula is utilized

and IV, under the condition of sudden power failure, the valve core is positioned below the section a by the gravity of the valve core and the elastic force of a pilot valve spring, and the damping force of the valve core is at the maximum at the moment.

Technical Field

The invention belongs to the technical field of vehicle vibration dampers, and particularly relates to a built-in solenoid valve type semi-active damping continuously adjustable vibration damper and a control method thereof.

Background

The current vehicle suspension system mainly comprises a passive suspension, a semi-active suspension and an active suspension. The passive suspension has the advantages that the vibration reduction effect of the automobile is limited because parameters such as rigidity and damping are not changed, the active suspension can change the rigidity and damping of the suspension according to road conditions in real time by using the controllable vibration absorber to improve the smoothness and the operation stability of the automobile, but the energy consumption of the active suspension is high, and the fuel economy of the automobile is reduced. The active suspension mainly depends on external energy supply to realize the vibration reduction effect, which is an important problem that restricts the technical development of the active suspension all the time, and when the active suspension vibration absorber breaks down or fails, the intrinsic damping is small, and the safety is difficult to guarantee. The shock absorber plays a vital role as the core of the automobile suspension.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides a built-in solenoid valve type semi-active damping continuously adjustable shock absorber and a control method thereof.

In order to achieve the purpose, the invention adopts the technical scheme that: a built-in solenoid valve type semi-active damping continuously adjustable shock absorber comprises a shock absorber body and a shock absorber control system, and is characterized in that the shock absorber body comprises a working cylinder barrel, an oil storage cylinder barrel, a shock absorber dust cover, a bottom valve assembly, a piston assembly and a solenoid valve assembly, the oil storage cylinder barrel is semi-surrounded outside the working cylinder barrel, an upper port of the oil storage cylinder barrel is hermetically connected with the working cylinder barrel through a fixed sealing ring, a piston rod penetrating through the working cylinder barrel and the shock absorber dust cover is arranged in the middle of a top cover of the working cylinder barrel, the working cylinder barrel is connected with the piston rod through an O-shaped sealing ring, the outer side of the piston rod, the working cylinder barrel and the oil storage cylinder barrel form a closed structure, hydraulic oil is arranged inside the working cylinder barrel and the oil storage cylinder barrel, the shock absorber dust cover, the piston rod is in threaded connection with the upper lifting lug, and the bottom of the oil storage cylinder is fixedly connected with the lower lifting lug through a lower lifting lug fastening nut;

the bottom of the working cylinder barrel forms a bottom valve assembly through a compression valve, a compensation method and a bottom valve fastening nut, the bottom of the piston rod is a piston base, a piston rod lower end cover connected by the fastening nut is installed on the piston base, extension valves and circulation valves are distributed on two sides of the piston rod lower end cover, and the piston base, the piston rod lower end cover, the fastening nut, the extension valves and the circulation valves form a piston assembly;

the electromagnetic valve assembly comprises an electromagnetic valve external wire arranged below a cavity of a piston rod, a hollow valve cover is arranged at the lower part of the electromagnetic valve external wire and covers a hollow adjusting mechanism, a piston base and an electromagnetic valve shell assembly with a hollow through hole structure are arranged on the electromagnetic valve shell, an electromagnetic valve magnetic guide section and an electromagnetic coil are sequentially arranged at the top of the electromagnetic valve shell from inside to outside, a clamping ring is fixed at the bottom of the inner side of the electromagnetic valve shell, a clamping ring is fixed at the upper part of the clamping ring, an overflow valve block with a cylindrical groove inside is movably arranged at the upper part of the circulation ring, an upward extending pilot valve core is connected in the groove in a matching way, a pilot support spring is arranged at the matching place, the other end of the pilot valve core is sleeved in a valve core rear seat with the pilot valve, the adjusting screw support is internally connected with one end of an adjusting screw, the other end of the adjusting screw extends into the middle of the two adjusting mechanisms, an electromagnetic valve armature column is arranged on the outer side of the pilot valve spring, and the upper part of the inside of the electromagnetic valve armature column, which exceeds the pilot valve spring, is retracted inwards to be close to the pilot valve core.

The side wall of the electromagnetic valve shell is respectively and uniformly provided with three electromagnetic valve shell throttling holes and three electromagnetic valve shell circulation holes, the overflow block is respectively provided with three radial holes and three axial holes, and the radial holes and the axial holes are sequentially separated by 60 degrees.

The overflow valve block and the valve core form an upper cavity, the upper part of the upper cavity is communicated with a gap between the armature and the electromagnetic valve shell, the overflow valve block, the inner space of the circulation ring and the piston assembly form a piston valve upper cavity, the outsides of the overflow valve block and the circulation ring are communicated with the electromagnetic valve shell, and the piston rod, the electromagnetic valve shell, the piston assembly and the working cylinder form a recovery cavity.

The throttling position of the valve core is set to be two sections of conical surfaces, and the half-cone angles a and b are respectively 7 degrees and 15 degrees.

The shock absorber control system comprises a shock absorber controller, a visual nervous system, an electromagnetic valve driving circuit, an electromagnetic valve and an electromagnetic valve shock absorber. The shock absorber is characterized in that a shock absorber controller is arranged in the hollow part of the top of the piston rod, the input end of the shock absorber controller is connected with an unsprung mass velocity sensor used for detecting unsprung mass velocity in real time, a sprung mass velocity sensor used for detecting sprung mass velocity in real time, a vehicle body velocity sensor, a force sensor used for detecting damping force output by the electromagnetic valve shock absorber in real time, a vertical displacement sensor input on a road surface, a vertical displacement sensor of a tire and the output end of a visual nervous system, and the input end of the visual nervous system is connected with a road surface scanner sensor. The speed sensor of the vehicle speed and the road surface scanner sensor analyze the data collected by the scanner and divide the road surface into four road surface grades of A, B, C and D.

A control method for a built-in solenoid valve type semi-active damping continuously adjustable shock absorber comprises the following steps:

step I, data acquisition and synchronous transmission of a road surface identification technology: the road surface scanner scans the running condition of the road surface in real time, the vision system performs image fitting through deep learning to obtain the texture information of the road surface, and then the road surface is divided into four grades of A, B, C and D, wherein the A, B and C are good road surfaces, and the D grade is a road surface with large road surface fluctuation.

Step II, a shock absorber hybrid control method: respectively collecting vertical displacement z of road surface input₀Vertical displacement z of tire_wVertical displacement z of the vehicle body_bAnd simultaneously inputting the damping coefficient C into a shock absorber controller, and selecting the damping coefficient C of the hybrid control through calculation, wherein the C is α C_S-(1-α)C_gIn which C is_S、C_gRepresenting the damping coefficient of the actual ceiling and the ground ceiling, and α representing the damping distribution coefficient, the value range of which is 0-1.

Step III, the vehicle speed sensor collects the vehicle speed, and the shock absorber controller samples the vehicle speed signal v obtained by the ith sampling_iAnalyzing and processing the size, and periodically sampling the vehicle body speed, the unsprung mass speed and the sprung mass speed by a shock absorber controller respectively; and recording the unsprung mass velocity obtained by the ith sampling asThe sprung mass velocity obtained by the ith sampling is recorded asWherein, the value of i is a non-zero natural number; the damper is semi-actively controlled according to the A, B, C, D four ways identified in step i as follows:

step 1, wherein the specific process of the valve core for semi-active control is as follows:

step 11, damper controller calculation

The size of (d);

step 12, the vibration damper controller will

The calculation result of (2) is compared with 0 in magnitude when

Judging that the shock absorber is in a semi-active working mode;

step 2, wherein the control process of the shock absorber under three road surface working conditions of the road surface position A, B, C is as follows:

step 21, when the vehicle speed v is_i<At 40km/h, the vehicle speed is low, mainly comfort is taken as the main point, and the value of α is limited to [0.5,1]The ceiling is controlled more, using the formula

By controlling the resistance in the coil loop, the current is changed, the magnetic flux of the armature is changed, and a controllable electromagnetic force is output

Semi-active control of the shock absorber is realized, and then the opening degree of proportional electromagnetism is adjusted, so that the position of the valve core is in a section a, and the shock absorber is in a 'hard' damping state when the damping is smaller;

step 22, when the vehicle speed v is_i>At 40km/h, the vehicle speed is at medium and high speed, mainly safety is taken as the main point, the value of α is limited to (0,0.5), so that more ground sheds are controlled, and a formula is utilized

By controlling the resistance in the coil loop, the current is changed, the magnetic flux of the armature is changed, and a controllable electromagnetic force is output

Semi-active control of the shock absorber is realized, and then the opening degree of proportional electromagnetism is adjusted, so that the position of the valve core is in a section b, and the shock absorber with smaller damping is in a soft damping state;

and 3, wherein the control process of the shock absorber when the road surface position is in the D road surface working conditions is as follows:

step 31, when the vehicle speed vi<At 40km/h, the vehicle speed is low, mainly comfort is taken as the main point, and the value of α is limited to [0.5,1]The ceiling controls more, and meanwhile, the formula is utilized

By controlling the resistance in the coil loop, the current is changed, the magnetic flux of the armature is changed, and a controllable electromagnetic force is outputRealize the semi-active control of the shock absorber, and then adjust the proportionThe electromagnetic opening enables the position of the valve core to be in a section b, and the smaller damping of the shock absorber at the moment is in a soft damping state;

step 32, when the vehicle speed vi>At 40km/h, the vehicle speed is at medium-high speed, mainly the safety is taken as the main point, and the value of α is limited to [0,0.5 ]]The ground shed controls more, and meanwhile, the formula is utilizedBy controlling the resistance in the coil loop, the current is changed, the magnetic flux of the armature is changed, and a controllable electromagnetic force is output

Semi-active control of the shock absorber is realized, and then the opening degree of proportional electromagnetism is adjusted, so that the position of the valve core is in a section a, and the shock absorber is in a 'hard' damping state when the damping is smaller; wherein phi₂Magnetic flux above the armature. Mu.s₁、μ₀Respectively air permeability, relative permeability of oil, D₂、D₃Respectively the diameter at which the magnetic flux changes.

And IV, under the condition of sudden power failure, the valve core is positioned below the section a by the gravity of the valve core and the elastic force of a pilot valve spring, and the damping force of the valve core is at the maximum at the moment.

Compared with the prior art, the invention has the following beneficial effects: compared with the prior art, the invention has the following advantages:

(1) the damping continuously adjustable shock absorber reasonably integrates the electromagnetic valve and the piston in the damping continuously adjustable shock absorber, is a novel shock absorber for vehicles, continuously controls the damping force built in the electromagnetic valve, and has the advantages of compact structure, small volume and easy installation.

(2) When the shock absorber with continuously adjustable damping is used, the throttling position of the valve core adopts a form of two sections of conical surfaces, so that the soft damping and the hard damping can be switched on the premise of ensuring the safety, the safety and the operation stability of a vehicle are ensured, and the shock absorption effect of the suspension is obvious.

(3) When the continuous adjustable damping shock absorber is used, when the electromagnetic valve type continuous adjustable damping shock absorber has a fault, namely the electromagnetic valve has a fault, the shock absorber can work according to the traditional passive shock absorber, the valve core enables the position of the valve core to be below a under the action of the gravity of the valve core and the elasticity of the adjusting spring, the damping force is maximum at the moment, and the sufficient safety is ensured. Therefore, the suspension damper has high working reliability and can stably realize better damping effect.

(4) According to the invention, the guide structure of the valve core is arranged on the upper cavity of the overflow valve, so that the valve core can move up and down more stably.

(5) The method for controlling the shock absorber with the continuously adjustable damping has the advantages of simple steps, convenience in implementation, high structural integration degree, strong practicability, good use effect and convenience in market popularization.

Drawings

FIG. 1 is a schematic structural diagram of a shock absorber with continuously adjustable damping according to the present invention;

FIG. 2 is a schematic view of the invention at the valve core restriction at A of FIG. 1;

FIG. 3 is a schematic view of the overflow block structure of the present invention;

FIG. 4 is a schematic view of a shock absorber controller system in accordance with the present invention;

in the figure, 1 — oil storage cylinder; 2, fastening a nut of a lower lifting lug; 3-a compression valve; 4-a flow-through valve; 5, a piston base; 6-a clamping ring; 7-radial holes; 8-axial hole; 9-an overflow valve block; 10-pilot valve core; 11-a spool support; 12-a recovery chamber; 13-armature post; 14-a working cylinder; 15-magnetic conduction section; 16-fixing a sealing ring; 17-O-ring seal; 18-lower lifting lug; 19-bottom valve fastening nut; 20-a compensation valve; 21-piston fastening nut; 22-an elongation valve; 23, a lower end cover of the piston rod; 24-a gasket; 25-flow-through loop; 26-pilot valve support spring; 27-valve core back seat; 28-solenoid valve housing; 29-pilot valve spring; 30-an upper chamber; 31-an electromagnetic coil; 32-adjusting screw support; 33-adjusting screws; 34-a magnetism isolating section;

35-an adjusting mechanism; 36-valve cover; 37-external connection of the electromagnetic valve; 38-a piston rod; 39-a damper controller; 40-a dust cover; 41-upper lifting lug; 42-piston valve upper chamber; 43-a compression chamber; 44-reserve tube; 45-solenoid valve housing orifice; 46-flow-through holes; 47-step surface on overflow block; and 48, forming the lower step surface of the overflow block.

Detailed Description

To further explain the technical means and effects of the present invention adopted to achieve the predetermined object, the following detailed description of the embodiments, structures, features and effects according to the present invention will be given with reference to the accompanying drawings and preferred embodiments.