阅读说明：本技术 一种基于信息化平台的卷烟批次质量信息精准追溯方法 (Cigarette batch quality information accurate tracing method based on information platform ) 是由 宋刚 王晓东 李鹏举 曹利红 王小明 朱国成 肖辉 郑凯 吴俊峰 刘著文 范磊 于 2019-12-11 设计创作，主要内容包括：本发明涉及一种基于信息化平台的卷烟批次质量信息精准追溯方法,通过生产过程中打通纵向数据链、横向数据链及卷包数据链。在信息化平台的基础上,对卷烟生产全流程数据链进行研究,通过打通卷烟生产各工序、各生产线全流程的批次质量数据链,形成完整的成品卷烟批次质量信息；设计批次质量追溯档案,依据内嵌的标准和计算方法,系统自动对照计算,自动生成批次质量追溯档案。(The invention relates to an information platform-based accurate cigarette batch quality information tracing method. On the basis of an information platform, a cigarette production full-flow data chain is researched, and complete finished product cigarette batch quality information is formed by connecting all cigarette production processes and batch quality data chains of all production line full flows; and designing a batch quality tracing file, and automatically generating the batch quality tracing file by automatically comparing and calculating the system according to an embedded standard and a calculation method.)

1. An information platform-based cigarette batch quality information accurate tracing method is characterized by comprising the following steps:

s1 definition of production lot

In the production process of silk production, defining batch concepts according to production lines and giving batch numbers; defining the cigarette batch according to the production quantity of finished cigarettes made by rolling the cut tobacco in the batch produced by the cut tobacco making main line, and giving a cigarette batch number;

s2, vertical data chain

In the production process of the silk making, the data collected to the production process by the production line by the working procedure are fused to form production batch data information by taking the batch number as a data label;

the control system matches the production batch data information with the storage cabinet to generate storage cabinet information, and the storage batch data information is formed by combining the storage parameters;

s3 horizontal data chain

In the tobacco shred line proportion blending process, a control system takes the starting time of a storage cabinet as a node, and storage batch data information corresponding to each component in a tobacco shred formula is fused to generate tobacco shred batch data information;

s4 volume data chain

In the tobacco shred pneumatic conveying process, the control system fuses tobacco shred batch data information with cigarette data information produced by a cigarette wrapping machine and a box sealing machine set corresponding to the range from the discharge starting time to the discharge ending time of the tobacco shred storage cabinet, and cigarette batch numbers are formed.

2. The accurate tracking method for cigarette batch quality information based on the informatization platform according to claim 1, wherein the production lines in the steps S1 and S2 comprise a cut tobacco leaf making production line, a cut stem making production line, an air flow tobacco production line and an expanded tobacco production line.

3. The method for accurately tracing the cigarette batch quality information based on the information platform according to claim 1, wherein the processes in step S2 include, but are not limited to, a feeding process, a vacuum moisture regain process and a loosening moisture regain process.

4. The method for accurately tracing cigarette batch quality information based on the informatization platform according to claim 1, wherein the data collected in the production process includes but is not limited to collection statistics of technical conditions, process parameters and quality index data which need to be monitored in the production process.

5. The method for accurately tracing cigarette batch quality information based on the information platform according to claim 1, wherein the batch number is in a raw material process before the step of S1.

6. The method for accurately tracing cigarette batch quality information based on the informatization platform according to claim 1, characterized in that a batch quality tracking record table is arranged in the control system, and the contents comprise tobacco shred batch comprehensive scores, cigarette batch comprehensive scores, cut tobacco production process key quality parameter statistics, production process key quality parameter statistics of each rolling and packaging unit and rolling quality summarization.

7. The information platform-based cigarette batch quality information accurate tracing method according to claim 6, wherein parameters or score criteria and score calculation methods to be collected for each item in a batch quality trace record table are set and embedded in the batch quality trace record table.

Technical Field

The invention belongs to the technical field of informatization, and particularly relates to a cigarette batch quality information accurate tracing method based on an informatization platform.

Background

At present, although basic automation and process automation are basically realized by a bottom layer production control system of a cigarette enterprise, a quality informatization platform is established on the basis, production data are scattered in a tobacco shred making workshop and a rolling and packing workshop, the tobacco shred making workshop comprises a plurality of production lines such as tobacco shred making, stem making, airflow shred, expanded shred and the like, each production line comprises a plurality of working procedures, quality data between the working procedures and the production lines are not linked and communicated, the definitions of the tobacco shred making workshop and the rolling and packing workshop for batches are different, and even no clear batch concept exists in the rolling and packing workshop.

The silk making is produced according to batches, the rolling is produced according to a work order, the definition of the rolling work order is that the time production amount of one machine station for one production class is used as one work order, the batches of the silk making section and the work order of the rolling section are disconnected and cannot be accurately connected, so that information islands are formed one by one, and the quality tracing of the whole process of the accurate cigarette production cannot be carried out.

The traditional batch quality information tracing method needs to manually extract parameter quality information of each process from an information platform for summarizing and analyzing, and is low in efficiency, so that a rapid and accurate cigarette batch quality information tracing method based on the information platform is researched.

Disclosure of Invention

The invention aims to provide a cigarette batch quality information accurate tracing method based on an information platform, and the method is used for solving the problem that the prior art cannot accurately trace the quality of the whole process of cigarette production.

The invention is realized by the following technical scheme:

an information platform-based cigarette batch quality information accurate tracing method comprises the following steps:

s1 definition of production lot

In the production process of silk production, defining batch concepts according to production lines and giving batch numbers; defining the cigarette batch according to the production quantity of finished cigarettes made by rolling the cut tobacco in the batch produced by the cut tobacco making main line, and giving a cigarette batch number;

s2, vertical data chain

In the production process of the silk making, the data collected to the production process by the production line by the working procedure are fused to form production batch data information by taking the batch number as a data label;

the control system matches the production batch data information with the storage cabinet to generate storage cabinet information, and the storage batch data information is formed by combining the storage parameters;

s3 horizontal data chain

In the tobacco shred line proportion blending process, a control system takes the starting time of a storage cabinet as a node, and storage batch data information corresponding to each component in a tobacco shred formula is fused to generate tobacco shred batch data information;

s4 volume data chain

In the tobacco shred pneumatic conveying process, the control system fuses tobacco shred batch data information with cigarette data information produced by a cigarette wrapping machine and a box sealing machine set corresponding to the range from the discharge starting time to the discharge ending time of the tobacco shred storage cabinet, and cigarette batch numbers are formed.

The production lines in the steps S1 and S2 comprise a cut tobacco making production line, a cut stem making production line, an airflow cut tobacco production line and an expanded cut tobacco production line.

The process steps in step S2 include, but are not limited to, a feeding process, a vacuum moisture regaining process, and a loosening moisture regaining process.

The data collected in the production process includes, but is not limited to, the collection statistics of technical conditions, process parameters and quality index data to be monitored in the production process.

Further, the lot number is in the raw material process before the step S1.

Further, a batch quality tracking record table is arranged in the control system, and the content comprises cut tobacco batch comprehensive scores, cigarette batch comprehensive scores, cut tobacco production process key quality parameter statistics, production process key quality parameter statistics of each rolling and packaging unit, and rolling and packaging quality summarization.

And setting parameters or score standards and score calculation methods required to be acquired by each item in the batch quality tracking record table, and embedding the parameters or the score standards and the score calculation methods into the batch quality tracking record table.

The invention has the beneficial effects that:

on the basis of an information platform, a cigarette production full-flow data chain is researched, and complete finished product cigarette batch quality information is formed by connecting all cigarette production processes and batch quality data chains of all production line full flows; and designing a batch quality tracing file, and automatically generating the batch quality tracing file by automatically comparing and calculating the system according to an embedded standard and a calculation method.

Drawings

FIG. 1 is a schematic diagram of a proportional blending process;

fig. 2 is a schematic diagram of a tobacco shred pneumatic conveying process.

Detailed Description

The technical solutions of the present invention are described in detail below by examples, and the following examples are only exemplary and can be used only for explaining and explaining the technical solutions of the present invention, but not construed as limiting the technical solutions of the present invention.

The application provides an information platform-based accurate cigarette batch quality information tracing method, which comprises the following steps:

s1 definition of production lot

In the cut tobacco production process, the batch concept is defined and the batch number is assigned according to the production line, in the application, for example, the cut tobacco production line comprises a cut tobacco production line, a cut stem production line, an air flow production line or an expanded cut tobacco production line, the production lines are assigned with the batch number respectively, the numbering rules are set manually and stored in the control system, the specific numbering mode is not the protection scope claimed in the application, any batch number can be carried out according to the requirement, and the batch number is used as a label for tracking the quality of the final cigarette batch and should ensure the uniqueness.

In other embodiments of the present application, in order to provide cigarette batch quality tracking more accurately, batch numbering may be performed in the raw material process, so that cut tobacco, cut stem, cut airflow or cut expansion finally formed by the tobacco leaves in the batch numbering can track information of the variety, production place, etc. of the tobacco leaves.

The cigarette batch is defined by the production quantity of finished cigarettes made by rolling the batch cut tobacco produced by the cut tobacco main line, and the cigarette batch is given with a serial number.

S2, vertical data chain, is a data set formed by a plurality of processes included in one production line and arranged in the production order from the first process to the last process.

In the production process of the cut tobacco, a plurality of production lines are included, such as a cut tobacco production line, a cut stem production line, an air flow production line or an expanded cut tobacco production line which are longitudinally independent, each production line comprises a plurality of production processes, technical conditions, process parameters, quality index detection and the like which need to be monitored exist in each production process, corresponding data are obtained and transmitted to a control system, the control system further comprises a step of arranging the data, invalid data and error data are removed, and certain data are subjected to conventional data arrangement such as unified processing.

The data collected according to the production line process by process in the production process is fused into production batch data information by taking the batch number as a data tag; taking the cut tobacco production line as an example, the cut tobacco production line mainly comprises the steps of feeding, vacuum moisture regain and loosening moisture regain, wherein the steps are numbered by taking the raw material step as the beginning, or the steps can be numbered by taking the feeding step as the beginning, and then the collected data are respectively merged into a data chain by taking a data tag as the beginning.

The control system matches the production batch data information with the storage cabinet to generate storage cabinet information, and the storage batch data information is formed by combining the storage parameters; when the cut tobacco is stored, each used storage cabinet corresponds to corresponding production batch data information, meanwhile, information such as temperature, humidity, auxiliary materials, storage time and the like in the storage process is integrated to form storage batch data information, and the storage batch data information corresponds to a unique storage cabinet.

And S3, transverse data chain, namely data fusion between production lines.

As shown in fig. 1, the tobacco shreds for cigarettes are obtained by blending various tobacco shreds, so that the tobacco shreds of different production lines are used, and data corresponding to various tobacco shreds in a tobacco shred formula are transversely fused to determine data such as quality of each component in the tobacco shreds for cigarettes. In the tobacco shred linear proportion blending process, a control system takes the starting time of a storage cabinet as a node, and storage batch data information corresponding to each component in a tobacco shred formula is fused to generate tobacco shred batch data information; the tobacco shred batch data information comprises data information of all components or data information of main components in the formula composition, so that the follow-up is facilitated.

S4, a data chain for wrapping, namely, a data chain formed by the process of rolling tobacco shreds, cigarette paper, filter tips and the like into qualified cigarettes, and then packaging the cigarettes into small boxes, large boxes, boxes and the like through a packaging process.

As shown in fig. 2, in the tobacco shred pneumatic conveying process, the control system fuses tobacco shred batch data information with cigarette data information produced by a cigarette making machine and a box sealing machine set corresponding to the range from the discharge start time of the tobacco shred storage cabinet to the discharge end time, and forms cigarette batch numbers.

Through the cigarette batch numbering of the technical scheme, corresponding data in production lines, storage areas or production areas, varieties and the like of tobacco leaves in cigarette cut tobacco formula components are fused, and rapid quality tracing can be realized.

According to the technical scheme, a batch quality tracking record table is arranged in the control system, and the content comprises cut tobacco batch comprehensive scores, cigarette batch comprehensive scores, cut tobacco production process key quality parameter statistics, each rolling and packaging unit production process key quality parameter statistics and rolling and packaging quality summarization.

And setting parameters or score standards and score calculation methods required to be acquired by each item in the batch quality tracking record table, and embedding the parameters or the score standards and the score calculation methods into the batch quality tracking record table. The specific score criterion and the score calculating method may be implemented by the prior art or by a specific design, and do not affect the implementation of the technical solution of the present application.

And the control system automatically compares and calculates according to the embedded score standard and the score calculation method, and automatically generates a batch quality tracking file.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.