阅读说明：本技术 一种仿麻纱线的制备方法 (Preparation method of linen-like yarn ) 是由 吉安明 李露 顾晓林 王国平 于 2019-10-10 设计创作，主要内容包括：本发明公开了一种仿麻纱线的制备方法,所述的仿麻纱线是选择1种或2种双组份的原料POY,分别加弹,再同时喂入特定的喷嘴,在一定的空压作用下形成的复合纱。本发明与传统的亚麻纱线相比,本发明所试做的复合纱成本上占优势,同时纱线网络点也会比较安定,纱线的断裂强力有一定的增加,从而增加了成品面料的撕破强力。由于原料双组份的POY(其中PBT50％PET50％),所制得的纱线有一定的弹性、且卷曲收缩率在10％以上,使成品面料有一定的伸长回复率。(The invention discloses a preparation method of linen-like yarns, wherein the linen-like yarns are composite yarns formed by selecting 1 or 2 double-component raw materials POY, respectively elasticizing, simultaneously feeding into a specific nozzle and under the action of certain air pressure. Compared with the traditional linen yarns, the composite yarns tried by the invention have the advantages of higher cost, more stable yarn network points and certain increase of the breaking strength of the yarns, thereby increasing the tearing strength of the finished fabric. Because of the POY (wherein the POY is PBT 50% PET 50%) of the two components of the raw material, the prepared yarn has certain elasticity and the crimp shrinkage rate is more than 10%, so that the finished fabric has certain elongation recovery rate.)

1. A preparation method of linen-like yarn is characterized in that: the linen-like yarn is a composite yarn formed by selecting 1 or 2 double-component raw materials POY, respectively elasticizing, simultaneously feeding into a specific nozzle and under the action of certain air pressure.

2. The method for preparing linen-like yarn according to claim 1, wherein: when 1 raw material is selected, the preparation method of the linen-like yarn comprises the following steps:

1) the selected raw materials are as follows: raw material A;

2) and a processing step: after the raw material A is led out from a bobbin cradle and passes through a filament cutter (01), the raw material A passes through a 1 st roller (02), is fed into a first hot box (03) in a certain drafting mode, passes through a disc false twister (04) for elasticizing treatment, then passes through a reference roller (05) and a 2A roller (06) in sequence, passes through a second heat-preservation hot box (07) for heat preservation treatment, passes through a crimping roller (08), and is finally wound and formed to obtain composite yarn (09);

wherein, the speed of the 1 st roller (02) is as follows: 280 m/min; the reference roller (05) speed is: 350 m/min.

3. The method for preparing linen-like yarn according to claim 1, wherein: when 2 raw materials are selected, the preparation method of the linen-like yarn comprises the following steps:

1) and the selected raw materials are as follows: raw material A and raw material B;

2) and a processing step:

leading the raw material A out of the bobbin cradle, passing through a filament cutter (1), passing through a roller 1 (3), and then passing through a hot needle (4) with a certain drafting;

meanwhile, the raw material B passes through a filament cutter (2) and then passes through a 2 nd roller (5);

then the raw material A and the raw material B enter a specific air network nozzle (6) together by certain overfeeding, then the raw material A and the raw material B pass through a 3 rd roller (7), are fed into a first hot box (8) by certain drafting, pass through a disc false twister (9) for elasticizing treatment, pass through a reference roller (10) and a 2A roller (11), pass through a second heat-preservation hot box (12) for heat preservation treatment, pass through a crimping roller (13), and finally are wound and formed to obtain a composite yarn (14);

after the raw material A and the raw material B are elasticated, feeding the elasticated raw materials into a specific air network nozzle at different overfeeding rates, wherein the overfeeding rate ranges from 5.0% to 25.0%, the number of network points of the composite yarn is 90-120/m, and the fastness of the network points is 75-90%; the air pressure at the nozzle of the specific air network nozzle is as follows: 2-3.0 kg;

the speed of the 1 st roller (3) is as follows: 264 m/min; the speed of the 2 nd roller (5) is as follows: 330 m/min; the speed of the reference roller (10) is as follows: 350 m/min; the speed of the 3 rd roller (7) is as follows: 330 m/min.

4. The method for preparing a linen-like yarn according to claim 2 or 3, wherein: the raw material A is POY, wherein the raw material A comprises 50% of PBT and 50% of PET, the yarn is uniform, the U value is 0.3-1.2, the fineness range is 40 dtex-150 dtex, and the drafting multiplying power is 1.4-1.8.

5. The method for preparing linen-like yarn according to claim 3, wherein: the raw material B is any one of 100% of POY (polyester-oriented polyester), 100% of POY (polybutylene terephthalate), 100% of POY (polytrimethylene terephthalate), 50% of POY (polybutylene terephthalate), 50% of POY (polyethylene terephthalate) or 50% of POY (polytrimethylene terephthalate), 50% of PET; the fineness range is 40dtex to 150 dtex.

6. The method for preparing a linen-like yarn according to claim 2 or 3, wherein: the draft multiplying power of the raw material A and the draft multiplying power of the raw material B are both 1.4-1.8.

7. The method for preparing a linen-like yarn according to claim 2 or 3, wherein: the temperature of the first hot box (8) is 220-235 ℃, and the specific temperature is set to be 5-10 ℃ below the melting point temperature of the reference raw material.

8. The method for preparing a linen-like yarn according to claim 2 or 3, wherein: the processing equipment selected by the disc false twister (9) is a TMT composite false twister, and the speed selection range is 350-550 m/min.

9. The method for preparing a linen-like yarn according to claim 2 or 3, wherein: the temperature of the second heat-preservation hot box (12) is 205-215 ℃, and the specific temperature is set to be 15-20 ℃ below the melting point temperature of the reference raw material.

10. A process for producing a fabric of a composite yarn prepared by the method for preparing a linen-like yarn according to any one of claims 1 to 3, wherein the process comprises the following steps: the method comprises the following steps:

① weaving the fabric, namely weaving warp yarns by using 84T-48-PBT/PET.DTY raw materials, weaving weft yarns by using linen-like yarns, wherein the warp density is 150-;

② processing the fabric, namely refining the grey cloth → intermediate shaping → decrement → dyeing → dry resin → shaping, and carrying out decrement processing before the dyeing process to soften the fabric and increase the drapability.

Technical Field

The invention relates to a production process of linen-like yarn, which adopts PBT and PET double-component POY pre-oriented yarn as raw materials, and the elastic linen-like yarn is prepared by a false twisting machine through a special processing process.

Background

Along with the improvement of living standard of people, the requirements of people on clothes, the performance of fabrics and the comfort are higher and higher. Fashion, comfort and return to nature have become the trend of clothes selection. The linen fabric is a fabric woven by linen fibers, comprises a blended fabric or a mixed fabric of linen and chemical fibers, and is cool to wear due to the characteristics of high moisture absorption and moisture dispersion speed, high breaking strength, small breaking elongation and the like, so that clothes made of the linen are widely popular with people. However, the linen fabric is easy to fluff and not easy to be managed, and troubles are brought to people who like wearing linen clothes.

The flax fiber is the natural fiber used by human beings at the earliest, is the only fasciculate plant fiber in the natural fiber, has a natural spindle-shaped structure and unique pectin inclined edge holes, and has the characteristics of excellent moisture absorption, air permeability, corrosion resistance, bacteriostasis, low static electricity and the like, so that the flax fabric becomes a fabric capable of breathing naturally and is known as 'fiber queen'. At normal temperature, the linen clothes can reduce the actual temperature of the human body by 4-5 ℃, so the linen is good at the reputation of 'natural air conditioning'. And because the flax is a rare natural fiber and only accounts for 1.5 percent of the natural fiber, the flax product is relatively expensive and becomes a symbol of identity and status in foreign countries. However, the fabric made of pure flax is coarse, so that the defects of poor spinnability, poor drapability, poor hand feeling and monotonous color restrict the development of the flax in the textile industry. The linen product is the same as the cotton product, is purely natural, is relatively free from wrinkle, and is worn close to the body for the first time to have a little feeling of pricking. The high-quality flax fabric or the fabric containing high flax components is not washed for many times, the hand feeling of the flax fabric is rough when the flax fabric is touched, and the flax fabric or the fabric containing high flax components changes after being washed for many times.

Chinese patent CN201721808768 discloses a linen-like yarn, which is a yarn twisted and plied by elastic yarn, linen yarn, polyester, viscose and cotton yarn. The invention relates to a processing method of linen-like yarn with 100 percent of chemical fiber component.

Disclosure of Invention

The purpose of the invention is as follows: in order to overcome the defects of the prior art, the invention provides a preparation method of linen-like yarns and a production process of fabrics of the linen-like yarns. The proposal aims to solve the problems and skillfully combines the current popular elements. The adopted scheme is as follows: selecting 1 or 2 double-component raw materials POY, respectively elasticizing, simultaneously feeding into a specific nozzle, and forming the composite yarn under the action of certain air pressure.

The technical scheme is as follows: the linen-like yarn is a composite yarn formed by selecting 1 or 2 double-component raw materials POY, respectively elasticizing, simultaneously feeding into a specific nozzle and under the action of certain air pressure.

As an optimization: when 1 raw material is selected, the preparation method of the linen-like yarn comprises the following steps:

1) the selected raw materials are as follows: raw material A;

2) and a processing step: leading the raw material A out of a bobbin cradle, passing through a filament cutter, feeding the raw material A into a first hot box through a 1 st roller in a certain drafting mode, performing texturing treatment through a disc false twister, sequentially passing through a reference roller and a 2A roller, performing heat preservation treatment through a second heat preservation hot box, passing through a crimping roller, and finally winding and forming to obtain composite yarn;

wherein, the speed of the 1 st roller is as follows: 280 m/min; the reference roller speed is:

350m/min。

as an optimization: when 2 raw materials are selected, the preparation method of the linen-like yarn comprises the following steps:

1) and the selected raw materials are as follows: raw materials A and B;

2) and a processing step:

leading the raw material A out of the bobbin cradle, passing through a filament cutter, passing through a 1 st roller, and then passing through a hot needle with a certain drafting;

meanwhile, the raw material B passes through a shredder and then passes through a 2 nd roller;

then feeding the raw material A and the raw material B into a specific air network nozzle together with certain overfeeding, feeding the raw material A and the raw material B into a first hot box through a 3 rd roller with certain drafting, performing elasticizing treatment through a disc false twister, performing heat preservation treatment through a reference roller and a 2A roller and a second heat preservation hot box, and finally winding and forming through a curling roller to obtain composite yarn;

after the raw material A and the raw material B are elasticated, feeding the elasticated raw materials into a specific air network nozzle at different overfeeding rates, wherein the overfeeding rate ranges from 5.0% to 25.0%, the number of network points of the composite yarn is 90-120/m, and the fastness of the network points is 75-90%; the air pressure at the nozzle of the specific air network nozzle is as follows: 2-3.0 kg;

the speed of the 1 st roller is as follows: 264 m/min; the 2 nd roller speed is: 330 m/min; the reference roller speed is: 350 m/min; the 3 rd roller speed is: 330 m/min.

As an optimization: the raw material A is POY, wherein the raw material A comprises 50% of PBT and 50% of PET, the yarn is uniform, the U value is 0.3-1.2, the fineness range is 40 dtex-150 dtex, and the drafting multiplying power is 1.4-1.8.

As an optimization: the raw material B is any one of 100% of POY (polyester-oriented polyester), 100% of POY (polybutylene terephthalate), 100% of POY (polytrimethylene terephthalate), 50% of POY (polybutylene terephthalate), 50% of POY (polyethylene terephthalate) or 50% of POY (polytrimethylene terephthalate), 50% of PET; the fineness range is 40dtex to 150 dtex.

As an optimization: the draft multiplying power of the raw material A and the draft multiplying power of the raw material B are both 1.4-1.8.

As an optimization: the temperature of the first hot box is 220-235 ℃, and the specific temperature is set to be 5-10 ℃ below the melting point temperature of the reference raw material.

As an optimization: the processing equipment selected by the disc false twister is a TMT composite false twister, and the speed selection range is 350-550 m/min.

As an optimization: the temperature of the second heat-preservation hot box is 205-215 ℃, and the specific temperature is set to be 15-20 ℃ below the melting point temperature of the reference raw material.

A production process of the fabric of the composite yarn prepared by the preparation method of the linen-like yarn comprises the following steps:

① weaving the fabric, namely weaving warp yarns by using 84T-48-PBT/PET.DTY raw materials, weaving weft yarns by using linen-like yarns, wherein the warp density is 150-;

② processing the fabric, namely refining the grey cloth → intermediate shaping → decrement → dyeing → dry resin → shaping, and carrying out decrement processing before the dyeing process to soften the fabric and increase the drapability.

Has the advantages that: compared with the traditional linen yarns, the composite yarns tried by the invention have the advantages of higher cost, more stable yarn network points and certain increase of the breaking strength of the yarns, thereby increasing the tearing strength of the finished fabric. Because the raw materials are two-component POY, the prepared yarn has certain elasticity, and the crimp shrinkage rate is more than 10%, so that the finished fabric has certain elongation recovery rate.

Drawings

FIG. 1 is a schematic view of the processing of a linen-like yarn of the present invention; in the figure, 01 is a filament cutter, 02 is a 1 st roller, 03 is a first hot box, 04 is a disk false twister, 05 reference roller, 06 is a 2A roller, 07 is a second heat-insulating hot box, 08 is a crimping roller, and 09 is a composite yarn;

FIG. 2 is a schematic view of another embodiment of the present invention; in the figure, 1, 2 are slitters, 3 is the 1 st roller, 4 is the hot needle, 5 is the 2 nd roller, 6 is the specific air network nozzle, 7 is the 3 rd roller, 8 is the first hot box, 9 is the disc false twister, 10 is the reference roller, 11 is the 2A roller, 12 is the second heat preservation hot box, 13 is the crimping roller, 14 is the composite yarn;

FIG. 3 is a schematic view of the S/Z twist structure of the yarn of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below so that those skilled in the art can better understand the advantages and features of the present invention, and thus the scope of the present invention will be more clearly defined. The embodiments described herein are only a few embodiments of the present invention, rather than all embodiments, and all other embodiments that can be derived by one of ordinary skill in the art without inventive faculty based on the embodiments described herein are intended to fall within the scope of the present invention.