阅读说明：本技术 一种具有滤杂功能铝制品生产用铝水保温装置 (Aluminum water heat preservation device with impurity filtering function for aluminum product production ) 是由 胡丹宇 于 2019-11-27 设计创作，主要内容包括：本发明公开了一种具有滤杂功能铝制品生产用铝水保温装置,涉及铝制品生产技术领域。该具有滤杂功能铝制品生产用铝水保温装置,包括罐体、密封机构和过滤机构,所述罐体的一侧固定固定安装有安装机架,安装机架的数量至少为二且安装机架上设置有安装螺栓,罐体两侧内壁上螺栓固定有安装座,罐体通过安装座固定安装有储存罐,储存罐的底部固定安装有出料管,出料管的底端贯穿至罐体的下方,出料管上设置有第二阀门,罐体的另一侧固定安装有出油管,出油管与罐体内部连通设置,出油管上设置有第一阀门,储存罐的两侧内壁上固定安装有换热管。本发明加热效率高,保温效果,具备有滤杂过程中,同时便于对过滤下来的杂质进行清理。(The invention discloses an aluminum water heat preservation device with a impurity filtering function for aluminum product production, and relates to the technical field of aluminum product production. This aluminium water heat preservation device is used in production of miscellaneous function aluminium product of straining has, which comprises a tank body, sealing mechanism and filtering mechanism, one side fixed mounting of the jar body has the installation frame, the quantity of installation frame is two at least and is provided with the construction bolt in the installation frame, bolted fixation has the mount pad on the inner wall of jar body both sides, the jar body has the holding vessel through mount pad fixed mounting, the bottom fixed mounting of holding vessel has the discharging pipe, the bottom of discharging pipe runs through to the below of the jar body, be provided with the second valve on the discharging pipe, the opposite side fixed mounting of the jar body has an oil pipe, oil pipe and jar internal portion intercommunication set up, be provided with first valve on the oil pipe, fixed mounting has the heat exchange tube on the both. The invention has high heating efficiency and heat preservation effect, has impurity filtering process and is convenient for cleaning the filtered impurities.)

1. The utility model provides a have and strain miscellaneous function aluminium product production and use aluminium water heat preservation device, includes jar body (1), sealing mechanism (2) and filtering mechanism (3), its characterized in that: one side fixed mounting of the jar body (1) has installation frame (10), the quantity of installation frame (10) is two at least and be provided with the construction bolt on installation frame (10), bolted fixation has mount pad (4) on the inner wall of jar body (1) both sides, jar body (1) has holding vessel (13) through mount pad (4) fixed mounting, the bottom fixed mounting of holding vessel (13) has discharging pipe (9), the bottom of discharging pipe (9) runs through to the below of jar body (1), be provided with second valve (8) on discharging pipe (9), the opposite side fixed mounting of jar body (1) has oil outlet pipe (6), oil outlet pipe (6) and jar body (1) inside intercommunication set up, be provided with first valve (7) on oil outlet pipe (6), fixed mounting has heat exchange tube (12) on the both sides inner wall of holding vessel (13), jar body (1) opposite side fixed mounting has inlet tube (5), conduction oil admission pipe (5) and holding vessel (13) fixed connection and with the one end intercommunication setting of heat exchange tube (12), the one end of heat exchange tube (12) extend to holding vessel (13) outside and with jar body (1) inside intercommunication, the front side outer surface of the jar body (1) is inlayed and is had level gauge (17), the front side outer surface fixed mounting of the jar body (1) has controller (18), the top fixed mounting of holding vessel (13) has inlet pipe (16), the top of inlet pipe (16) is run through to the top of the jar body (1), be provided with filtering mechanism (3) on inlet pipe (16), the top of the jar body (1) is provided with useful and filtering mechanism (3) assorted sealing mechanism (2).

2. The aluminum water heat preservation device with the impurity filtering function for producing the aluminum products as claimed in claim 1, is characterized in that: the storage tank (13) is made of metal material with good heat conductivity.

3. The aluminum water heat preservation device with the impurity filtering function for producing the aluminum products as claimed in claim 1, is characterized in that: the heat exchange tube (12) is made of metal material with good heat conductivity, and the heat exchange tube (12) is arranged in the storage tank (13) in an S-shaped spiral mode.

4. The aluminum water heat preservation device with the impurity filtering function for producing the aluminum products as claimed in claim 1, is characterized in that: the inner wall of the tank body (1) is fixedly provided with a pressure sensor (14), and the inner wall of one side of the storage tank (13) is fixedly provided with a temperature sensor (11).

5. The aluminum water heat preservation device with the impurity filtering function for producing the aluminum product as claimed in claim 1 or 4, wherein: the top of the tank body (1) is fixedly provided with an alarm buzzer (15), and the alarm buzzer (15), the temperature sensor (11) and the pressure sensor (14) are all electrically connected with the controller (18).

6. The aluminum water heat preservation device with the impurity filtering function for producing the aluminum products as claimed in claim 1, is characterized in that: filtering mechanism (3) are including ring shape apron (301), a cylinder section of thick bamboo (302), metal filter screen (303), handle (304) and mounting panel (305), the top position at inlet pipe (16) is placed in ring shape apron (301), the bottom fixedly connected with cylinder section of thick bamboo (302) of ring shape apron (301), cylinder section of thick bamboo (302) are located inlet pipe (16) inside, fixed mounting has metal filter screen (303) on the inner wall of cylinder section of thick bamboo (302), one side fixedly connected with mounting panel (305) of ring shape apron (301).

7. The aluminum water heat preservation device with the impurity filtering function for producing the aluminum products as claimed in claim 6, is characterized in that: and a handle (304) is fixedly connected to one side of the mounting plate (305) far away from the cylindrical barrel (302).

8. The aluminum water heat preservation device with the impurity filtering function for producing the aluminum products as claimed in claim 1, is characterized in that: the sealing mechanism (2) comprises a top plate (201), a guide rod (202), a threaded rod (203), a sliding block (204), a first gear (205), a motor (206), a second gear (207), a sealing ring (208) and a cover plate (209), the top of the tank body (1) is fixedly provided with the guide rod (202), the top end of the guide rod (202) is fixedly provided with the top plate (201), the bottom of the top plate (201) is rotatably provided with the threaded rod (203), the bottom end of the threaded rod (203) is rotatably connected with the top of the tank body (1), the threaded rod (203) is provided with the sliding block (204), the sliding block (204) is longitudinally provided with a threaded through hole matched with the threaded rod (203) in a penetrating manner, the sliding block (204) is in threaded connection with the threaded rod (203), the threaded rod (203) is fixedly sleeved with the second gear (207), the top of the, a first gear (205) is fixedly mounted on an output shaft of the motor (206), the first gear (205) and a second gear (207) are meshed, a cover plate (209) is fixedly mounted on one side, close to the feeding pipe (16), of the sliding block (204), and the cover plate (209) is located right above the feeding pipe (16).

9. The aluminum water heat preservation device with the impurity filtering function for producing the aluminum products as claimed in claim 8, wherein: the bottom fixed mounting of apron (209) has sealing washer (208), and sealing washer (208) are the corresponding setting with the top opening of inlet pipe (16).

Technical Field

The invention relates to the technical field of aluminum product production, in particular to an aluminum water heat preservation device with a impurity filtering function for aluminum product production.

Background

Currently, aluminum is used as a material for parts of various machines such as automobiles and airplanes. Aluminum is often in the form of an alloy combined with other light metals to increase its strength, while aluminum alloys can reduce the product weight by 50% or more compared to typical steel materials. Therefore, the use of aluminum materials continues to increase due to its excellent effects. For example, aluminum materials can improve performance by reducing the weight of the structure, particularly in the case of high oil prices and increasingly prominent environmental issues, which are currently becoming more and more important, by reducing energy usage and pollutant emissions.

In the traditional process, aluminum is melted in a raw material alloy plant and is stored by running an aluminum ingot, a large amount of time and cost are generated in a product casting plant in the process of smelting the aluminum ingot again, the effect of a general aluminum water heat-preservation heating device needs to be improved, the working efficiency and the productivity are influenced, a special filtering mechanism is needed for filtering the aluminum water, and certain trouble is caused to workers.

Disclosure of Invention

The invention aims to provide an aluminum water heat preservation device with an impurity filtering function for aluminum product production, and aims to solve the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: an aluminum water heat preservation device with a impurity filtering function for aluminum product production comprises a tank body, a sealing mechanism and a filtering mechanism, wherein an installation rack is fixedly and fixedly installed on one side of the tank body, the number of the installation racks is at least two, installation bolts are arranged on the installation rack, installation seats are fixedly arranged on the inner walls of two sides of the tank body through the bolts, a storage tank is fixedly installed on the tank body through the installation seats, a discharge pipe is fixedly installed at the bottom of the storage tank, the bottom end of the discharge pipe penetrates to the lower part of the tank body, a second valve is arranged on the discharge pipe, an oil outlet pipe is fixedly installed on the other side of the tank body and communicated with the inside of the tank body, a first valve is arranged on the oil outlet pipe, heat exchange pipes are fixedly installed on the inner walls of two sides of the storage tank, a heat conduction oil inlet pipe is fixedly installed on the other side of the tank body and fixedly connected with, the front side outer surface of the jar body is inlayed and is had the level gauge, and the front side outer surface fixed mounting of the jar body has the controller, and the top fixed mounting of holding vessel has the inlet pipe, and the top of inlet pipe runs through to the top of the jar body, is provided with filtering mechanism on the inlet pipe, and the top of the jar body is provided with and filtering mechanism assorted sealing mechanism.

Preferably, the storage tank is made of a metal material having good thermal conductivity, and the metal material has good thermal conductivity.

Preferably, the heat exchange tube is made of metal material with good heat conductivity, and the heat exchange tube is arranged in the storage tank in an S-shaped spiral mode.

Preferably, the inner wall of the tank body is fixedly provided with a pressure sensor, and the inner wall of one side of the storage tank is fixedly provided with a temperature sensor.

Preferably, the top of the tank body is fixedly provided with an alarm buzzer, and the alarm buzzer, the temperature sensor and the pressure sensor are all electrically connected with the controller.

Preferably, the filtering mechanism comprises a circular ring-shaped cover plate, a cylindrical barrel, a metal filter screen, a handle and a mounting plate, the circular ring-shaped cover plate is placed at the top end of the feeding pipe, the bottom of the circular ring-shaped cover plate is fixedly connected with the cylindrical barrel, the cylindrical barrel is located inside the feeding pipe, the metal filter screen is fixedly mounted on the inner wall of the cylindrical barrel, and the mounting plate is fixedly connected to one side of the circular ring-shaped cover plate.

Preferably, a handle is fixedly connected to one side of the mounting plate, which is far away from the cylindrical barrel.

Preferably, sealing mechanism includes the roof, the guide bar, the threaded rod, the slider, first gear, including a motor, an end cap, a controller, and a cover plate, the top fixed mounting of the jar body has the guide bar, the top fixed mounting of guide bar has the roof, the bottom of roof is rotated and is installed the threaded rod, the bottom of threaded rod is rotated with the top of the jar body and is connected the setting, be provided with the slider on the threaded rod, vertically run through on the slider set up with threaded rod assorted screw thread through-hole, slider and threaded rod threaded connection set up, fixed cover is equipped with the second gear on the threaded rod, the top fixed mounting of the jar body has the motor, fixed mounting has first gear on the output shaft of motor, first gear meshes the setting with the second gear mutually, one side fixed mounting that the slider is close to the.

Preferably, the bottom fixed mounting of apron has the sealing washer, and the sealing washer is the corresponding setting with the top opening of inlet pipe.

Compared with the prior art, the invention has the beneficial effects that:

(1) this have and strain miscellaneous function aluminium product production and use aluminium water heat preservation device carries out the in-process that the filling was preserved to aluminium water, and metal filter screen can filter the impurity in the aluminium water, avoids the impurity of aluminium water to get into to the holding vessel inside, can filter and collect impurity, can improve the purity of aluminium water, avoids impurity to get into to the holding vessel inside, guarantees the purity of aluminium water to the staff of being convenient for stores the operation.

(2) This aluminium water heat preservation device is used in production of miscellaneous function aluminium product of straining uses through the cooperation of motor, first gear, second gear, threaded rod, guide bar, apron and sealing washer, does not need the staff to cover to close at the in-process that covers to the inlet pipe manually, and improvement security that like this can be great avoids being scalded by the aluminium water of remaining in inlet pipe department to the health safety guarantee to the staff has been improved.

(3) This aluminium water heat preservation device is used in production of miscellaneous function aluminium product of straining, introduce high temperature conduction oil through the conduction oil admission pipe, high temperature conduction oil gets into inside the heat exchange tube, can heat the aluminium water in the holding vessel, the aluminium water is heated comparatively evenly, heating effect is better, thereby can improve heating efficiency, high temperature conduction oil stays to the jar body and the cavity between the holding vessel behind the heat transfer in, thereby can heat the heat preservation operation to the holding vessel, thereby further improve heating heat preservation efficiency, the operation is suitably stored, staff's work puzzlement has been alleviateed.

(4) This aluminium water heat preservation device is used in production of miscellaneous function aluminium product of straining, when needs clear up the impurity on the metal filter screen, through the drive of motor, make the inlet pipe be kept away from to the apron, handheld handle vertically mentions, thereby can dismantle filtering mechanism, it can directly to wash the metal filter screen through clear water or high-pressure air gun, comparatively write impurity clearance, the staff of being convenient for clears up the operation, be favorable to improving staff's work efficiency, reduce staff's working strength.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the annular cover plate of the present invention;

FIG. 3 is a front view of the filter mechanism of the present invention;

FIG. 4 is a bottom view of the cover plate of the present invention;

FIG. 5 is an enlarged view of part A of the present invention;

FIG. 6 is an enlarged view of part B of the present invention;

fig. 7 is a front view of the present invention.

In the figure: 1 tank body, 2 sealing mechanisms, 201 top plate, 202 guide rod, 203 threaded rod, 204 slide block, 205 first gear, 206 motor, 207 second gear, 208 sealing ring, 209 cover plate, 3 filtering mechanism, 301 circular cover plate, 302 cylinder, 303 metal filter screen, 304 handle, 305 mounting plate, 4 mounting seat, 5 conduction oil inlet pipe, 6 oil outlet pipe, 7 first valve, 8 second valve, 9 discharging pipe, 10 mounting frame, 11 temperature sensor, 12 heat exchange pipe, 13 storage tank, 14 pressure sensor, 15 alarm buzzer, 16 feeding pipe, 17 level gauge, 18 controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: an aluminum water heat preservation device with impurity filtering function for aluminum product production comprises a tank body 1, a sealing mechanism 2 and a filtering mechanism 3, wherein an installation rack 10 is fixedly installed on one side of the tank body 1, the number of the installation racks 10 is at least two, installation bolts are arranged on the installation rack 10, the tank body 1 is fixed on a wall surface or a rack through the installation rack 10, installation bases 4 are fixed on the inner walls of two sides of the tank body 1 through the bolts, a storage tank 13 is fixedly installed on the tank body 1 through the installation bases 4, the storage tank 13 is cylindrical, a closed space is formed between the inner wall of the tank body 1 and the outer wall of the storage tank 13, the storage tank 13 is made of metal materials with good heat conductivity, the metal materials are made to have good heat conductivity, a discharge pipe 9 is fixedly installed at the bottom of the storage tank 13, the bottom end of the discharge pipe 9 penetrates to the lower side of the tank body 1, a second valve, an oil outlet pipe 6 is fixedly arranged on the other side of the tank body 1, the oil outlet pipe 6 is communicated with the inside of the tank body 1, and a first valve 7 is arranged on the oil outlet pipe 6.

The heat exchange tubes 12 are fixedly mounted on the inner walls of two sides of the storage tank 13, the heat exchange tubes 12 are made of metal materials with good heat conductivity, the heat exchange tubes 12 are spirally arranged in the storage tank 13 in an S shape, a heat conduction oil inlet tube 5 is fixedly mounted on the other side of the tank body 1, the heat conduction oil inlet tube 5 is fixedly connected with the storage tank 13 and is communicated with one end of the heat exchange tubes 12, one end of each heat exchange tube 12 extends to the outside of the storage tank 13 and is communicated with the inside of the tank body 1, a pressure sensor 14 is fixedly mounted on the inner wall of the tank body 1, a temperature sensor 11 is fixedly mounted on the inner wall of one side of the storage tank 13, a liquid level meter 17 is embedded on the outer surface of the front side of the tank body 1, a controller 18 is fixedly mounted on the outer surface of the front side of the tank body 1, an alarm buzzer 15 is, the top of holding vessel 13 is fixed with feed pipe 16, and the top of feed pipe 16 runs through to the top of jar body 1.

The feeding pipe 16 is provided with a filtering mechanism 3, the filtering mechanism 3 comprises an annular cover plate 301, a cylindrical barrel 302, a metal filter screen 303, a handle 304 and a mounting plate 305, the annular cover plate 301 is placed at the top end of the feeding pipe 16, the bottom of the annular cover plate 301 is fixedly connected with the cylindrical barrel 302, the cylindrical barrel 302 is positioned inside the feeding pipe 16, the metal filter screen 303 is fixedly arranged on the inner wall of the cylindrical barrel 302, one side of the annular cover plate 301 is fixedly connected with the mounting plate 305, one side of the mounting plate 305 far away from the cylindrical barrel 302 is fixedly connected with the handle 304, the top of the tank body 1 is provided with a sealing mechanism 2 matched with the filtering mechanism 3, the sealing mechanism 2 comprises a top plate 201, a guide rod 202, a threaded rod 203, a sliding block 204, a first gear 205, a motor 206, a second gear 207, a sealing ring 208 and a cover plate 209, the top, the top view of the top plate 201 is circular, a threaded rod 203 is rotatably mounted at the bottom of the top plate 201, the bottom end of the threaded rod 203 is rotatably connected with the top of the tank body 1, a slider 204 is arranged on the threaded rod 203, a threaded through hole matched with the threaded rod 203 is longitudinally formed in the slider 204 in a penetrating manner, the slider 204 is in threaded connection with the threaded rod 203, a second gear 207 is fixedly sleeved on the threaded rod 203, a motor 206 is fixedly mounted at the top of the tank body 1, a first gear 205 is fixedly mounted on an output shaft of the motor 206, the first gear 205 is meshed with the second gear 207, a cover plate 209 is fixedly mounted at one side of the slider 204 close to the feed pipe 16, the cover plate 209 is positioned right above the feed pipe 16, a sealing ring 208 is fixedly mounted at the bottom of the cover plate 209, the sealing ring 208 is correspondingly arranged with an opening at the top, the threaded rod 203 is enabled to rotate, the guide rod 202 is used in a matched manner, the sliding block 204 moves longitudinally, the sliding block 204 drives the cover plate 209 to move longitudinally, the cover plate 209 moves to the upper side of the feeding pipe 16, melted aluminum water is introduced into the storage tank 13 through the feeding pipe 16 by a worker, in the filling process, the metal filter screen 303 can filter impurities in the aluminum water, the impurities in the aluminum water are prevented from entering the storage tank 13, the purity of the aluminum water can be improved, the impurities are prevented from entering the storage tank 13, the worker can conveniently perform storage operation, after the filling operation is completed, the cover plate 209 is tightly buckled at the top end of the feeding pipe 16 through the driving of the motor 206, good sealing performance can be achieved through the matched use of the sealing ring 208, the heat preservation effect is improved, the manual covering of the worker is not needed in the process of covering the feeding pipe 16, like this improvement security that can be great avoids being scalded by the aluminium water of remaining in inlet pipe 16 department to improve the health safety guarantee to the staff.

The temperature sensor 11 can detect the temperature of the molten aluminum in the storage tank 13 in real time and feed detected data back to the controller 18, when the temperature of the molten aluminum is too low, high-temperature heat conduction oil is introduced through the heat conduction oil inlet pipe 5 and enters the heat exchange pipe 12 to heat the molten aluminum in the storage tank 13, the molten aluminum is heated uniformly and has good heating effect, so that the heating efficiency can be improved, the high-temperature heat conduction oil is left in a cavity between the tank body 1 and the storage tank 13 after heat exchange, so that the storage tank 13 can be heated and insulated, the heating and insulation efficiency is further improved, the storage operation is suitable, the work trouble of workers is relieved, when the high-temperature heat conduction oil in the tank body 1 is too much, the pressure sensor 14 phase controller 18 transmits signals, the controller 18 opens the first valve 7 to convey the heat exchange completed in the tank body 1 away, alarm buzzer 15 starts simultaneously, can play certain warning effect to the staff, avoid jar internal conduction oil too much and lead to jar body 1 to explode and split, improve the security, when needs take away aluminium water, be connected with discharging pipe 9 and open second valve 8 through taking out the material equipment can, when needs clear up the impurity on the metal filter screen 303, through the drive of motor 206, make apron 209 keep away from inlet pipe 16, handheld handle 304 vertically mentions, thereby can dismantle filter mechanism 3, it can directly to wash metal filter screen 303 through clear water or high-pressure air gun, comparatively write impurity clearance, be convenient for the staff clear up the operation, be favorable to improving staff's work efficiency, reduce staff's working strength.

The working principle is as follows: the motor 206 drives the first gear 205, the second gear 207 is used in a matched manner, the threaded rod 203 rotates, the guide rod 202 is used in a matched manner, the sliding block 204 moves longitudinally, the sliding block 204 drives the cover plate 209 to move longitudinally, the cover plate 209 moves to the upper side of the feeding pipe 16, a worker introduces melted aluminum water into the storage tank 13 through the feeding pipe 16, the metal filter screen 303 can filter impurities in the aluminum water in the filling process, after the filling operation is completed, the cover plate 209 is tightly buckled at the top end of the feeding pipe 16 through the driving of the motor 206, the temperature sensor 11 can detect the temperature of the aluminum water in the storage tank 13 in real time and feed back the detected data to the controller 18, when the temperature of the aluminum water is too low, high temperature is introduced through the heat conduction oil inlet pipe 5, high temperature heat conduction oil enters the heat exchange pipe 12 and can heat the aluminum water in the storage tank 13, high temperature conduction oil stays to fall to the cavity between jar body 1 and the holding vessel 13 after the heat transfer in, thereby can heat the heat preservation operation to holding vessel 13, when the high temperature conduction oil in jar body 1 is too much, pressure sensor 14 looks controller 18 carries signal, first valve 7 is opened to controller 18, the conduction oil that has accomplished the heat transfer in jar body 1 is carried away, when needs take away the aluminium water, be connected with discharging pipe 9 and open second valve 8 through taking out the material equipment can, when needs clear up the impurity on the metal filter screen 303, drive through motor 206, make apron 209 keep away from inlet pipe 16, handheld handle 304 vertically mentions, thereby can dismantle filter mechanism 3, it can directly to wash metal filter screen 303 through clear water or high-pressure air gun.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.