阅读说明：本技术 高效快速组装设备 (Efficient and rapid assembling equipment ) 是由 陈加为 陈星� 杨瑞 范克宁 廉森炎 于 2019-10-29 设计创作，主要内容包括：本发明提供了一种高效快速组装设备,包括：自动上料机构、设备框架和设备主体,所述自动上料机构包括料斗、振动器和控制器；所述设备框架包括NG箱、产品载具和电磁阀；所述设备主体包括一级产品移动平台、二级产品移动平台、一级压紧气缸、二级压紧气缸、真空拨钮吸附装置、拨钮支撑台、拨钮推进气缸、顶销推进气缸、注油装置、注油管、第一支撑板、顶销推进装置和底板；本发明将汽车中心轴的装配流程集成于一台设备,降低了设备成本及占用面积,利用型腔辨型和流程控制有效解决了装配过程中的多装、漏装和错装等问题,提高了生产效率,降低了人工的资金投入,避免了事故的发生。(The invention provides a high-efficiency and rapid assembly device, which comprises: the automatic feeding mechanism comprises a hopper, a vibrator and a controller; the equipment frame comprises an NG box, a product carrier and an electromagnetic valve; the equipment main body comprises a primary product moving platform, a secondary product moving platform, a primary pressing cylinder, a secondary pressing cylinder, a vacuum toggle adsorption device, a toggle support table, a toggle propelling cylinder, a knock pin propelling cylinder, an oiling device, an oiling pipe, a first support plate, a knock pin propelling device and a bottom plate; the invention integrates the assembly process of the automobile central shaft into one device, reduces the device cost and the occupied area, effectively solves the problems of multi-loading, neglected loading, wrong loading and the like in the assembly process by utilizing the type identification of the cavity and the process control, improves the production efficiency, reduces the manual capital investment and avoids the occurrence of accidents.)

1. An efficient and quick assembly apparatus, comprising: the automatic feeding mechanism comprises a hopper (1), a vibrator (2) and a controller (3), wherein the vibrator (2) is arranged below the hopper (1), and the controller (3) is arranged below the vibrator (2); the equipment frame comprises an NG box (6), a product carrier (8) and an electromagnetic valve (4), wherein the NG box (6) is installed on the equipment frame through a sliding rail (22), the product carrier (8) is located below the NG box (6) and fixed with the equipment frame through an aluminum profile (31), and the electromagnetic valve (4) is fastened on the equipment frame through screws; the equipment main body comprises a primary product moving platform (13), a secondary product moving platform (14), a primary pressing cylinder (15), a secondary pressing cylinder (16), a vacuum toggle adsorption device (20), a toggle support platform (25), a toggle pushing cylinder (19), a knock pushing cylinder (24), an oiling device (32), an oiling pipe (29), a first support plate (35), a knock pushing device (36) and a bottom plate (9), wherein the primary product moving platform (13) is connected on the bottom plate (9) in a sliding manner, the secondary product moving platform (14) is connected on the primary product moving platform (13) in a sliding manner, the toggle support platform (25) is installed on the primary product moving platform (13), the vacuum toggle adsorption device (20) is connected on the toggle support platform (25) in a sliding manner, a first vertical plate (10) and a second vertical plate (11) are arranged on two sides of the bottom plate (9), the first vertical plate (10) and the second vertical plate (11) jointly support a top plate (12), a first-stage pressing cylinder (15) and a second-stage pressing cylinder (16) are installed on the top plate (12), a toggle push cylinder (19) and an ejector pin push cylinder (24) are installed on the second vertical plate (11), an oil injection device (32) is installed on the top plate (12), an oil injection pipe (29) is installed on the oil injection device (32), a first supporting plate (35) is connected to a bottom plate (9) in a sliding mode, and an ejector pin push device (36) is connected to the first supporting plate (35) in a sliding mode.

2. An efficient and rapid assembly device according to claim 1, characterized in that the automatic feeding mechanism is built up of aluminum profiles (31), and the hopper (1) and the vibrator (2) are externally provided with a protective cover (30).

3. The efficient and rapid assembly equipment according to claim 1, wherein the equipment frame is constructed by aluminum profiles (31), a touch screen (5) is arranged on one side of the electromagnetic valve (4), the touch screen (5) is fixed with the equipment frame through the aluminum profiles (31), and a power distribution cabinet (7) is arranged on the other side of the product carrier (8) and is installed on the equipment frame through screws.

4. An efficient and rapid assembling device according to claim 1, wherein said device body is directly fixed on the device frame table by screws.

5. The efficient rapid assembly apparatus according to claim 1, wherein the product carrier (8) is fastened on the secondary product moving platform (14) by screws, and the central shaft (23) of the vehicle is installed above the product carrier (8).

6. The efficient and rapid assembly equipment according to claim 1, characterized in that a first air cylinder (33) is arranged below the first supporting plate (35), and the first air cylinder (33) drives the first supporting plate (35) to move on the bottom plate (9); a second air cylinder (34) is arranged above the first supporting plate (35), and the second air cylinder (34) drives the ejector pin pushing device (36) to move on the first supporting plate (35).

7. An efficient and rapid assembly apparatus according to claim 1, characterized in that the ejector pin rod (27) is connected to the ejector pin propulsion cylinder (24) on one side and to the ejector pin tube (28) on the other side, facilitating the ejection of the ejector pin (26) in the ejector pin tube (28).

8. The efficient and rapid assembly equipment according to claim 1, characterized in that a handle (18) is arranged on one side of the bottom plate (9) for facilitating manual pushing, and a protective cover (30) is arranged outside the ejector pin pushing cylinder (24) and the oil injection device (32).

9. An efficient and rapid assembly device according to claim 1, characterized in that a drag chain (17) is arranged on one side of the primary product moving platform (13).

Technical Field

The invention relates to the technical field of assembling equipment, in particular to novel efficient and rapid assembling equipment.

Background

The assembly process is a basic production process widely applied to various industries at present, and for the assembly of parts with complex procedures, the assembly process still mainly depends on manual work, so that the problems of multiple assembly, neglected assembly, wrong assembly and the like are inevitable; the waste products in the processing process can not be detected in time, the rework rate is greatly increased, and the production efficiency is inevitably reduced; and the manual assembly cost is high, the labor intensity is high, and certain potential safety hazards can exist for operators.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides high-efficiency and quick assembling equipment.

In order to achieve the purpose, the invention provides the following technical scheme:

an efficient quick assembly apparatus comprising: the automatic feeding mechanism comprises a hopper, a vibrator and a controller, wherein the vibrator is arranged below the hopper, and the controller is arranged below the vibrator; the device frame comprises an NG box, a product carrier and an electromagnetic valve, the NG box is mounted on the device frame through a sliding rail, the product carrier is located below the NG box and fixed with the device frame through an aluminum profile, and the electromagnetic valve is fastened on the device frame through screws; the equipment main body comprises a primary product moving platform, a secondary product moving platform, a primary pressing cylinder, a secondary pressing cylinder, a vacuum toggle adsorption device, a toggle support platform, a toggle propulsion cylinder, a knock pin propulsion cylinder, an oiling device, an oiling pipe, a first support plate, a knock pin propulsion device and a bottom plate, wherein the primary product moving platform is connected on the bottom plate in a sliding manner, the secondary product moving platform is connected on the primary product moving platform in a sliding manner, the toggle support platform is arranged on the primary product moving platform, the vacuum toggle adsorption device is connected on the toggle support platform in a sliding manner, a first vertical plate and a second vertical plate are arranged on two sides of the bottom plate, the first vertical plate and the second vertical plate jointly support a top plate, the primary pressing cylinder and the secondary pressing cylinder are arranged on the top plate, and the toggle propulsion cylinder and the knock pin propulsion cylinder are arranged on the second vertical plate, the oiling device is arranged on the top plate, the oiling pipe is arranged on the oiling device, the first supporting plate is connected to the bottom plate in a sliding mode, and the ejector pin propelling device is connected to the first supporting plate in a sliding mode.

Further, automatic feeding mechanism is built by the aluminium alloy and is formed, and hopper and vibrator outside are equipped with the safety cover.

Further, the equipment frame is built by the aluminium alloy and is formed, and solenoid valve one side is equipped with the touch-sensitive screen, and the touch-sensitive screen passes through the aluminium alloy to be fixed mutually with the equipment frame, and product carrier opposite side is equipped with the switch board, installs on the equipment frame through the screw.

Furthermore, the equipment main body is directly fixed on the table top of the equipment frame through screws.

Furthermore, the product carrier is fastened on the second-level product moving platform through screws, and an automobile central shaft is arranged above the product carrier.

Further, a first air cylinder is arranged below the first supporting plate and drives the first supporting plate to move on the bottom plate; a second cylinder is arranged above the first supporting plate and drives the ejector pin propelling device to move on the first supporting plate.

Furthermore, one side of the ejector pin rod is connected with the ejector pin propelling cylinder, and the other side of the ejector pin rod is connected in the ejector pin pipe, so that the ejector pin in the ejector pin pipe can be conveniently pushed out.

Furthermore, a handle is arranged on one side of the bottom plate, manual pushing is facilitated, and protective covers are arranged outside the ejector pin pushing cylinder and the oil injection device.

Furthermore, a drag chain is arranged on one side of the primary product moving platform.

The beneficial effects brought by the invention are as follows:

the invention integrates the assembly process of the automobile central shaft into one device, reduces the device cost and the occupied area, and effectively solves the problems of multi-loading, neglected loading, wrong loading and the like in the assembly process by utilizing the type identification of the cavity and the process control; the reworking rate is reduced, the production efficiency and the product quality are improved, the capital investment of operators is reduced, and accidents are avoided.

Drawings

FIG. 1 is an overview of the present invention;

FIG. 2 is an isometric view of a portion of the automatic feed mechanism of the present invention;

FIG. 3 is an isometric view of a frame portion of the apparatus of the present invention;

FIG. 4 is an isometric view of the main body portion of the apparatus of the present invention;

FIG. 5 is an internal view of the automatic feed mechanism portion of the present invention;

FIG. 6 is a rear isometric view of a frame portion of the apparatus of the present invention;

FIG. 7 is a product carrier diagram of the apparatus frame portion of the present invention;

FIG. 8 is an isometric view of the control portion of the apparatus frame of the present invention;

FIG. 9 illustrates a first operation of the secondary product moving platform of the present invention;

FIG. 10 illustrates a second operation of the secondary product moving platform of the present invention;

FIG. 11 is a diagram of the relationship between the secondary product moving platform and the primary product moving platform of the present invention;

FIG. 12 is a diagram showing the relationship between the vacuum button-pulling adsorption device and the first-stage product moving platform according to the present invention;

FIG. 13 is a diagram showing the relationship between the vacuum knob adsorbing device and the knob propulsion cylinder when the knob is mounted on the center shaft of the automobile according to the present invention;

FIG. 14 is an isometric view of a knock pin advancing device of the present invention;

FIG. 15 is a rear isometric view of the ejector pin pusher of the present invention;

FIG. 16 is a view showing the relationship between the ejector pin propulsion cylinder and the first support plate of the present invention;

FIG. 17 is a diagram of the relationship between the knock pin lever and the knock pin of the present invention;

FIG. 18 is an elevational view of the ejector pin rod in relation to the ejector pin of the present invention;

FIG. 19 is a diagram of the relationship between the oil injection assembly of the present invention and the top plate;

FIG. 20 is an enlarged view of the oil injection apparatus of the present invention;

FIG. 21 is a schematic diagram of the one stage hold down cylinder hold down of the present invention;

FIG. 22 is an enlarged partial view of the primary hold down cylinder of the present invention after hold down;

figure 23 is a schematic diagram of the release of the one stage hold down cylinder of the present invention.

Reference numbers in the figures:

1. a hopper; 2. a vibrator; 3. a controller; 4. an electromagnetic valve; 5. a touch screen; 6. an NG box; 7. a power distribution cabinet; 8. a product carrier; 9. a base plate; 10. a first vertical plate; 11. a second vertical plate; 12. a top plate; 13. a first-level product moving platform; 14. a secondary product moving platform; 15. a primary pressing cylinder; 16. a secondary compaction cylinder; 17. a drag chain; 18. a handle; 19. the toggle button pushes the cylinder; 20. a vacuum toggle adsorption device; 21. a toggle button is pushed; 22. a slide rail; 23. a vehicle center shaft; 24. the ejector pin propels the cylinder; 25. a toggle support table; 26. a knock pin; 27. a knock pin rod; 28. a knock pin tube; 29. an oil filling pipe; 30. a protective cover; 31. an aluminum profile; 32. an oiling device; 33. a first cylinder; 34. a second cylinder; 35. a first support plate; 36. a knock pin pushing device.

Detailed Description

The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.

As shown in fig. 1-23, an efficient and quick assembly apparatus comprising: the automatic feeding mechanism comprises a hopper 1, a vibrator 2 and a controller 3, wherein the vibrator 2 is arranged below the hopper 1, and the controller 3 is arranged below the vibrator 2; the equipment frame comprises an NG box 6, a product carrier 8 and an electromagnetic valve 4, wherein the NG box 6 is mounted on the equipment frame through a slide rail 22, the product carrier 8 is positioned below the NG box 6 and fixed with the equipment frame through an aluminum profile 31, and the electromagnetic valve 4 is fastened on the equipment frame through screws; the equipment main body comprises a primary product moving platform 13, a secondary product moving platform 14, a primary pressing cylinder 15, a secondary pressing cylinder 16, a vacuum toggle adsorption device 20, a toggle support platform 25, a toggle pushing cylinder 19, a knock pin pushing cylinder 24, an oil injection device 32, an oil injection pipe 29, a first support plate 35, a knock pin pushing device 36 and a bottom plate 9, wherein the primary product moving platform 13 is connected on the bottom plate 9 in a sliding manner, the secondary product moving platform 14 is connected on the primary product moving platform 13 in a sliding manner, the toggle support platform 25 is arranged on the primary product moving platform 13, the vacuum toggle adsorption device 20 is connected on the toggle support platform 25 in a sliding manner, a first vertical plate 10 and a second vertical plate 11 are arranged on two sides of the bottom plate 9, the first vertical plate 10 and the second vertical plate 11 support a top plate 12 together, the primary pressing cylinder 15 and the secondary pressing cylinder 16 are arranged on the top plate 12, the toggle push cylinder 19 and the ejector pin push cylinder 24 are mounted on the second vertical plate 11, the oil injection device 32 is mounted on the top plate 12, the oil injection pipe 29 is mounted on the oil injection device 32, the first support plate 35 is slidably connected to the bottom plate 9, and the ejector pin push device 36 is slidably connected to the first support plate 35.

The automatic feeding mechanism is built by aluminium alloy 31 and forms, and hopper 1 and 2 outsides of vibrator are equipped with safety cover 30.

The equipment frame is built by aluminium alloy 31 and forms, and 4 one sides of solenoid valve are equipped with touch-sensitive screen 5, and touch-sensitive screen 5 is fixed mutually with the equipment frame through aluminium alloy 31, and 8 opposite sides of product carrier are equipped with switch board 7, install on the equipment frame through the screw.

The equipment main body is directly fixed on the table top of the equipment frame through screws.

The product carrier 8 is fastened on the secondary product moving platform 14 through screws, and an automobile central shaft 23 is arranged above the product carrier 8.

A first air cylinder 33 is arranged below the first supporting plate 35, and the first air cylinder 33 drives the first supporting plate 35 to move on the bottom plate 9; a second air cylinder 34 is arranged above the first supporting plate 35, and the second air cylinder 34 drives the ejector pin pushing device 36 to move on the first supporting plate 35.

The ejector pin rod 27 is connected to the ejector pin feed cylinder 24 on one side and to the ejector pin tube 28 on the other side, so as to facilitate the ejection of the ejector pin 26 in the ejector pin tube 28.

And a handle 18 is arranged on one side of the bottom plate 9, so that manual pushing is facilitated, and protective covers 30 are arranged outside the ejector pin pushing cylinder 24 and the oil injection device 32.

One side of the first-level product moving platform 13 is provided with a drag chain 17.

The invention will be further explained with reference to the drawings and the working principle.

When the mechanism is operated, the automatic feeding mechanism works firstly, the vibrator 2 below the hopper 1 can make the hopper 1 vibrate in the vertical direction, the inclined spring piece drives the hopper 1 to do torsional vibration around the vertical shaft of the hopper, parts in the hopper 1 rise along the spiral track due to the vibration, and in the rising process, the parts can automatically enter an assembling or processing position in a uniform state according to the assembling or processing requirements, so that the automatic feeding can be realized for the production of the equipment main body; then, placing the product carrier 8 with the automobile central shaft 23 into the secondary product moving platform 14, placing the toggle button 21 into the top end of the vacuum toggle button adsorption device 20, and automatically opening the adsorption toggle button 21 by the vacuum toggle button adsorption device 20; manually pushing the first-level product moving platform 13 into the equipment, after the first-level product moving platform is pushed in place, moving the second-level product moving platform 14 to the position below the second-level pressing cylinder 16 of the equipment, descending the second-level pressing cylinder 16 to press the product carrier 8, injecting oil into the automobile central shaft 23 by the oil injection device 32, and pushing the ejector pin 26 into the automobile central shaft 23 by the ejector pin pushing cylinder 24; after the ejector pin 26 is installed, the second-stage pressing cylinder 16 is released, the second-stage product moving platform 14 moves to the position below the first-stage pressing cylinder 15, the first-stage pressing cylinder 15 descends to fix the product carrier 8, the toggle button pushes the cylinder 19 to extend out, the vacuum toggle button adsorption device 20 is driven to advance, and the toggle button 21 is installed at the top end of the automobile central shaft 23; and releasing the primary pressing cylinder 15, pulling out the primary product moving platform 13, and taking out the automobile central shaft 23.

The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be made by those skilled in the art without inventive work within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.