Multi-mode output integrated pump motor and application method thereof
阅读说明:本技术 多模式输出一体泵马达及其应用方法 (Multi-mode output integrated pump motor and application method thereof ) 是由 肖名涛 陈文凯 周志 于 2019-10-08 设计创作,主要内容包括:本发明公开了一种多模式输出一体泵马达及其应用方法,一体泵马达包括:输入轴组件,输入轴上安装输入轴主动齿轮;输出轴组件,输出轴上空套安装输出轴从动齿轮、输出轴从动齿轮结合齿,输出轴从动齿轮与输入轴主动齿轮啮合,输出轴上安装花键毂;行星齿轮机构,包括太阳轮、齿圈和行星架,行星架上设行星齿轮,太阳轮与行星齿轮啮合,行星齿轮与齿圈啮合;液压输出轴上固装液压输出轴齿轮,其与齿圈外齿轮啮合,设液压输出轴齿轮结合齿;结合套可移动安装在花键毂外侧;还包括一体式液压泵马达和换档控制装置。该一体泵马达解决了现有的一体泵马达液压系统效率低,燃油经济性差的问题。(The invention discloses a multi-mode output integrated pump motor and an application method thereof, wherein the integrated pump motor comprises: the input shaft assembly is provided with an input shaft driving gear; an output shaft driven gear and an output shaft driven gear combination tooth are mounted on an output shaft in a hollow sleeve mode, the output shaft driven gear is meshed with an input shaft driving gear, and a spline hub is mounted on the output shaft; the planetary gear mechanism comprises a sun gear, a gear ring and a planet carrier, wherein the planet carrier is provided with a planetary gear, the sun gear is meshed with the planetary gear, and the planetary gear is meshed with the gear ring; a hydraulic output shaft gear is fixedly mounted on the hydraulic output shaft, is meshed with the gear ring external gear and is provided with a hydraulic output shaft gear combination tooth; the combining sleeve is movably arranged on the outer side of the spline hub; an integrated hydraulic pump motor and shift control device are also included. The integrated pump motor solves the problems that an existing integrated pump motor hydraulic system is low in efficiency and poor in fuel economy.)
1. A multi-mode output integrated pump motor, comprising:
the input shaft assembly (10) comprises an input shaft (11), and an input shaft driving gear (12) is fixedly mounted on the input shaft (11);
the output shaft assembly (20) comprises an output shaft (21), an output shaft driven gear (22) is mounted on the output shaft (21) in a sleeved mode, output shaft driven gear combination teeth (221) are arranged on the output shaft driven gear (22), the output shaft driven gear (22) is meshed with the input shaft driving gear (12), and a spline hub (23) is fixedly mounted on the output shaft (21);
the planetary gear mechanism (30) comprises a sun gear (31), a gear ring (32) and a planet carrier (33), wherein the planet carrier (33) is provided with a plurality of planet gears (331), the sun gear (31) is meshed with the planet gears (331), the planet gears (331) are meshed with the gear ring (32), the sun gear (31) is fixedly installed on the input shaft (11), a gear ring outer gear (321) is arranged on the outer side of the gear ring (32), and a planet carrier gear (332) is arranged on the outer side of the planet carrier (33);
the hydraulic output shaft (40), a hydraulic output shaft gear (41) is fixedly mounted on the hydraulic output shaft (40), the hydraulic output shaft gear (41) is meshed with the gear ring outer gear (321), and a hydraulic output shaft gear combination tooth (411) is arranged on the hydraulic output shaft gear (41);
a coupling sleeve (50), wherein the coupling sleeve (50) is movably mounted on the outer side of the spline hub (23), the coupling sleeve (50) can be respectively internally meshed with the output shaft driven gear coupling teeth (221) and the hydraulic output shaft gear coupling teeth (411), a coupling sleeve driven gear (51) is arranged on the outer side of the coupling sleeve (50), and the coupling sleeve driven gear (51) can be externally meshed with the planet carrier gear (332);
an integrated hydraulic pump motor (60), the output end of the integrated hydraulic pump motor (60) being connected with the hydraulic output shaft (40);
and a shift control device (70), wherein the shift control device (70) is connected with the integrated hydraulic pump motor (60) and the coupling sleeve (50), and the shift control device (70) drives the coupling sleeve (50) to move and controls the integrated hydraulic pump motor (60) so as to realize gear switching between multi-mode output.
2. The multi-mode output integral pump motor of claim 1, wherein the integral hydraulic pump motor (60) comprises:
a continuously variable transmission (61), the continuously variable transmission (61) including a variable pump (611), a control valve (612), and a fixed-displacement motor (613), the variable pump (611) being connected to the control valve (612) via an oil path, the control valve (612) being connected to the fixed-displacement motor (613) via an oil path, and an output end of the fixed-displacement motor (613) being connected to the hydraulic output shaft (40);
and the low-pressure oil circuit system (62), the low-pressure oil circuit system (62) is connected with the stepless speed change device (61) and is used for supplementing hydraulic oil for the stepless speed change device (61) and providing a power source for the control valve (612).
3. The multi-mode output integrated pump motor according to claim 2, wherein the low-pressure oil path system (62) comprises an oil tank (621), a low-pressure overflow valve (622), a fixed displacement pump (623) and a filter (624), the low-pressure overflow valve (622) is respectively connected with the oil tank (621), the fixed displacement pump (623), the variable displacement pump (611) and the control valve (612) through oil paths, and the filter (624) is mounted on the fixed displacement pump (623).
4. A multi-mode output integrated pump motor according to claim 3, wherein a flushing valve (614) is provided between an oil passage connecting the low pressure relief valve (622) and the control valve (612) and an oil passage connecting the fixed displacement pump (623) and the control valve (612).
5. The multi-mode output integral pump motor of claim 2, further comprising:
the transmission device comprises a box body (80), wherein the input shaft assembly (10), the output shaft assembly (20), the planetary gear mechanism (30), the hydraulic output shaft (40), the combination sleeve (50) and the integrated hydraulic pump motor (60) are arranged in the box body (80), the input shaft (11) and the output shaft (21) are mounted on the box body (80) through bearings, and the gear shifting control device (70) is arranged on the box body (80).
6. The multi-mode output integrated pump motor according to claim 5, wherein the shift control means (70) includes:
the gear groove is formed in the box body (80), the gear groove comprises a hydraulic stepless gear sliding groove (711), a combined gear sliding groove (712) and a mechanical gear sliding groove (713), and the hydraulic stepless gear sliding groove (711) and the combined gear sliding groove (712) are communicated with the mechanical gear sliding groove (713);
and a shift lever (72) disposed in the shift groove, wherein the shift lever (72) is slidable in the hydraulic stepless slide groove (711), the combination slide groove (712), and the mechanical slide groove (713), and the shift lever (72) is connected to the coupling sleeve (50) and is configured to move the coupling sleeve (50) by sliding the shift lever (72).
7. The pump motor of claim 6, wherein a solenoid valve switch (73) is disposed at an intermediate position where the combination gear slide groove (712) and the mechanical gear slide groove (713) are communicated, and the solenoid valve switch (73) is connected to the control valve (612).
8. The multi-mode output integrated pump motor according to claim 6, wherein a one-way lock shift valve (74) is provided in the mechanical shift gate (713) near the hydraulic stepless shift gate (711) and near the combination shift gate (712), respectively.
9. Application method of a multi-mode output integral pump motor according to any one of claims 6 to 8,
when a hydraulic stepless gear is adopted, the shift lever (72) is arranged in a hydraulic stepless gear sliding groove (711), and the combination sleeve (50) moves under the driving of the shift lever (72) and is internally meshed with the hydraulic output shaft gear combination teeth (411); the power of the integrated hydraulic pump motor (60) is transmitted to the hydraulic output shaft (40) through the fixed displacement motor (613), and then transmitted to the output shaft (21) through the hydraulic output shaft gear (41), the hydraulic output shaft gear combination teeth (411), the combination sleeve (50) and the spline hub (23) in sequence;
when a combined gear is adopted, a shift lever (72) is placed in a combined gear sliding groove (712), a combination sleeve (50) stops at a middle position, and a combination sleeve driven gear (51) is meshed with a planet carrier gear (332); the first path of power is transmitted to the output shaft (21) by the input shaft (11) through the sun gear (31), the planetary gear (331), the planet carrier (33), the planet carrier gear (332), the joint sleeve driven gear (51), the joint sleeve (50) and the spline hub (23) in sequence; the second power is transmitted to the output shaft (21) by the hydraulic output shaft (40) through the hydraulic output shaft gear (41), the gear ring external gear (321), the gear ring (32), the planetary gear (331), the planet carrier (33), the planet carrier gear (332), the coupling sleeve driven gear (51), the coupling sleeve (50) and the spline hub (23) in sequence; the two paths of power are combined to form a mechanical first gear and a first gear stepless adjusting gear;
when a mechanical second gear is adopted, a shift lever (72) is placed in a mechanical gear sliding groove (713), a combination sleeve (50) is meshed with an output shaft driven gear combination tooth (221), and power is transmitted to an output shaft (21) from an input shaft (11) through an input shaft driving gear (12), an output shaft driven gear (22), an output shaft driven gear combination tooth (221), the combination sleeve (50) and a spline hub (23) in sequence.
Technical Field
The invention relates to the technical field of hydraulic elements, in particular to a multi-mode output integrated pump motor and an application method thereof.
Background
The integral pump motor is a hydraulic pump which combines a variable hydraulic pump and a fixed-displacement motor together and can steplessly adjust the rotating speed of an output motor. The integrated pump motor is widely applied to the fields of engineering machinery, vehicles, agricultural machinery and the like. The range of the rotation speed regulation of the integrated pump motor is small, so that the integrated pump motor can be suitable for vehicles running at low speed, such as engineering machinery, agricultural vehicles, agricultural mechanical equipment and the like.
In the application of the engineering machinery, the driving travelling is light in specific gravity of the operation of the engineering machinery, so that the integrated pump motor is very suitable for the application. However, in the field of agricultural machinery, taking a crawler tractor as an example for dragging a plough to plough, almost all power is consumed on a running system when the crawler tractor drags the plough to plough, and if the crawler tractor is driven by an integrated pump motor, the efficiency of a hydraulic system is low, and the fuel economy is poor.
In view of the above problems in the related art, no effective solution has been proposed at present.
Disclosure of Invention
The invention mainly aims to provide a multi-mode output integrated pump motor and an application method thereof, and aims to solve the problems that when the integrated pump motor in the prior art is applied to agricultural machinery, a hydraulic system is low in efficiency and poor in fuel economy.
To achieve the above object, according to one aspect of the present invention, there is provided a multi-mode output integrated pump motor including:
the input shaft assembly comprises an input shaft, and an input shaft driving gear is fixedly mounted on the input shaft;
the output shaft assembly comprises an output shaft, an output shaft driven gear is sleeved on the output shaft in an empty mode, output shaft driven gear combination teeth are arranged on the output shaft driven gear, the output shaft driven gear is meshed with the input shaft driving gear, and a spline hub is fixedly arranged on the output shaft;
the planetary gear mechanism comprises a sun gear, a gear ring and a planet carrier, wherein the planet carrier is provided with a plurality of planet gears, the sun gear is meshed with the planet gears, the planet gears are meshed with the gear ring, the sun gear is fixedly arranged on the input shaft, the outer side of the gear ring is provided with a gear ring outer gear, and the outer side of the planet carrier is provided with a planet carrier gear;
the hydraulic output shaft is fixedly provided with a hydraulic output shaft gear which is meshed with the gear ring external gear, and the hydraulic output shaft gear is provided with a hydraulic output shaft gear combination tooth;
the combination sleeve is movably arranged on the outer side of the spline hub, the combination sleeve can be respectively meshed with the combination teeth of the output shaft driven gear and the combination teeth of the hydraulic output shaft gear in an internal manner, the combination sleeve driven gear is arranged on the outer side of the combination sleeve, and the combination sleeve driven gear can be meshed with the planet carrier gear in an external manner;
the output end of the integrated hydraulic pump motor is connected with the hydraulic output shaft;
and the gear shifting control device is connected with the integrated hydraulic pump motor and the coupling sleeve, and the gear shifting control device drives the coupling sleeve to move and controls the integrated hydraulic pump motor so as to realize gear shifting among multi-mode output.
Further, the integrated hydraulic pump motor includes:
the stepless speed change device comprises a variable pump, a control valve and a quantitative motor, wherein the variable pump is connected with the control valve through an oil way, the control valve is connected with the quantitative motor through the oil way, and the output end of the quantitative motor is connected with a hydraulic output shaft;
and the low-pressure oil way system is connected with the stepless speed change device and is used for supplementing hydraulic oil for the stepless speed change device and providing a power source for the control valve.
Further, the low-pressure oil circuit system comprises an oil tank, a low-pressure overflow valve, a constant delivery pump and a filter, wherein the low-pressure overflow valve is respectively connected with the oil tank, the constant delivery pump, the variable delivery pump and the control valve through oil circuits, and the filter is installed on the constant delivery pump.
Furthermore, a flushing valve is arranged between an oil way for connecting the low-pressure overflow valve and the control valve and an oil way for connecting the constant delivery pump and the control valve.
Further, still include:
the box, input shaft subassembly, output shaft subassembly, planetary gear mechanism, hydraulic output shaft, combination cover and integral type hydraulic pump motor all set up in the box, and input shaft and output shaft all install on the box through the bearing, and shift control device locates on the box.
Further, the shift control device includes:
the gear groove is formed in the box body and comprises a hydraulic stepless gear sliding groove, a combined gear sliding groove and a mechanical gear sliding groove, and the hydraulic stepless gear sliding groove and the combined gear sliding groove are communicated with the mechanical gear sliding groove;
the gear shifting rod is arranged in the gear groove, can slide in the hydraulic stepless gear sliding groove, the combined gear sliding groove and the mechanical gear sliding groove, is connected with the combining sleeve, and can drive the combining sleeve to move through sliding the gear shifting rod.
Furthermore, a solenoid valve switch is arranged in the middle of the communication position of the combined gear sliding chute and the mechanical gear sliding chute and connected with the control valve.
Furthermore, a one-way lock is respectively arranged at the position close to the hydraulic stepless sliding chute and the position close to the combined sliding chute in the mechanical shifting sliding chute.
According to another aspect of the present invention, there is provided an application method of the multi-mode output integral pump motor as described above:
when the hydraulic stepless gear is adopted, the shift lever is arranged in the hydraulic stepless gear sliding chute, and the combination sleeve moves under the driving of the shift lever and is internally meshed with the combination teeth of the hydraulic output shaft gear; the power of the integrated hydraulic pump motor is transmitted to the hydraulic output shaft through the quantitative motor and then transmitted to the output shaft through the hydraulic output shaft gear, the hydraulic output shaft gear combination teeth, the combination sleeve and the spline hub in sequence;
when the combined gear is adopted, the shift lever is arranged in the combined gear sliding groove, the combination sleeve stops at the middle position, and the driven gear of the combination sleeve is meshed with the planet carrier gear; the first path of power is transmitted to the output shaft by the input shaft through the sun gear, the planetary gear, the planet carrier gear, the driven gear of the combination sleeve, the combination sleeve and the spline hub in sequence; the second path of power is transmitted to the output shaft by the hydraulic output shaft through a hydraulic output shaft gear, a gear ring external gear, a gear ring, a planetary gear, a planet carrier gear, a coupling sleeve driven gear, a coupling sleeve and a spline hub in sequence; the two paths of power are combined to form a mechanical first gear and a first gear stepless adjusting gear;
when a mechanical second gear is adopted, the shift lever is arranged in the mechanical gear sliding groove, the combination sleeve is internally meshed with the combination teeth of the output shaft driven gear, and power is transmitted to the output shaft from the input shaft through the input shaft driving gear, the output shaft driven gear combination teeth, the combination sleeve and the spline hub in sequence.
By applying the technical scheme of the invention, the gear-shifting control device is structurally arranged among the input shaft assembly, the output shaft assembly, the planetary gear mechanism, the hydraulic output shaft, the combination sleeve, the integrated hydraulic pump motor and the gear-shifting control device; the mechanical second gear (namely, the mechanical high gear) is formed by the constant meshing transmission of the input shaft driving gear and the output shaft driven gear; a hydraulic output shaft gear, a planetary gear mechanism, a coupling sleeve driven gear, a coupling sleeve and a spline hub form a combined gear (namely a mechanical first gear and a first gear stepless adjusting gear); the hydraulic stepless gear is composed of a hydraulic output shaft gear, a hydraulic output shaft gear combination tooth, a combination sleeve and a spline hub; the multi-mode output integrated pump motor is formed, and multi-mode output of mechanical gears, hydraulic stepless gears and mechanical and hydraulic combined gears of the integrated pump motor is realized. The multi-mode output integrated pump motor can be switched among various output modes through the gear shifting control device according to actual use conditions, and the problems that an existing integrated pump motor hydraulic system is low in efficiency and poor in fuel economy are solved.
The present invention will be described in further detail below with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic diagram of the overall structure of a multi-mode output integrated pump motor according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of a multi-mode output integrated pump motor in a hydraulic stepless gear according to an embodiment of the invention.
FIG. 3 is a schematic block diagram of a multi-mode output integral pump motor in a combination gear according to an embodiment of the present invention.
Fig. 4 is a schematic diagram of a multi-mode output integrated pump motor in a mechanical second gear according to an embodiment of the present invention.
Fig. 5 is a schematic diagram of the structure of the integrated hydraulic pump motor in the multi-mode output integrated pump motor according to the embodiment of the invention.
FIG. 6 is a schematic block diagram of a shift control device in a multi-mode output integral pump motor according to an embodiment of the present invention.
Wherein the figures include the following reference numerals:
10. an input shaft assembly; 11. an input shaft; 12. an input shaft drive gear; 20. an output shaft assembly; 21. an output shaft; 22. an output shaft driven gear; 23. a splined hub; 30. a planetary gear mechanism; 31. a sun gear; 32. a ring gear; 33. a planet carrier; 40. a hydraulic output shaft; 41. a hydraulic output shaft gear; 50. a coupling sleeve; 51. a coupling sleeve driven gear; 60. an integral hydraulic pump motor; 61. a continuously variable transmission; 62. a low pressure oil line system; 70. a shift control device; 72. a shift lever; 73. a solenoid valve switch; 74. a one-way lock shift valve; 80. a box body; 221. the output shaft driven gear is combined with teeth; 331. a planetary gear; 321. a ring gear external gear; 332. a planet carrier gear; 411. the hydraulic output shaft gear is combined with teeth; 611. a variable displacement pump; 612. a control valve; 613. a quantitative motor; 614. a flush valve; 621. an oil tank; 622. a low pressure relief valve; 623. a constant delivery pump; 624. a filter; 711. a hydraulic stepless shift chute; 712. a combined gear sliding chute; 713. a mechanical gear sliding chute; 721. a forward gear; 722. neutral position; 723. a reverse gear; 724. a reduction gear; 725. an acceleration gear; 726. first gear; 727. and (4) second gear.
Detailed Description
In order to facilitate an understanding of the invention, the invention will be described more fully and in detail below with reference to the accompanying drawings and preferred embodiments, but the scope of the invention is not limited to the specific embodiments below. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
Unless otherwise defined, all terms of art used hereinafter have the same meaning as commonly understood by one of ordinary skill in the art. The use of "first," "second," and similar terms in the description and in the claims of the present application do not denote any order, quantity, or importance, but rather the intention is to distinguish one element from another. Also, the use of the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships are changed accordingly.
The multi-mode output integrated pump motor provided by the embodiment of the invention can be applied to various engineering machines, vehicles and agricultural machines, and is particularly suitable for the agricultural machines with power mainly consumed on a running system. The structural schematic diagram of the multi-mode output integrated pump motor is shown in fig. 1 to 6, and as can be seen from the figure, the motor mainly comprises: an input shaft assembly 10, an
The multi-mode output integrated pump motor is structurally arranged among the input shaft assembly 10, the
Specifically, referring to fig. 1 and 5, in the present embodiment, the integrated
Further, referring to fig. 1 and 5, in the present embodiment, the low-pressure
Referring to fig. 1, in the present embodiment, the multi-mode output integrated pump motor further includes a
Referring to fig. 6, in the present embodiment, the
Further, in the present embodiment, a
The working principle and the using method of the multi-mode output integrated pump motor of the embodiment are as follows:
when the hydraulic stepless gear is adopted, referring to fig. 2 and 6, the
When the combined gear is adopted, referring to fig. 3 and 6, the
when the mechanical second gear is adopted, referring to fig. 4 and 6, the
As can be seen from the above description, the multi-mode output integrated pump motor of the present invention realizes multi-mode output of mechanical gears, hydraulic stepless gears, and mechanical hydraulic combination gears; the mechanical gear realizes the combination of high speed and low speed; the hydraulic stepless gear realizes the combination of forward and backward; the mechanical and hydraulic combined gear realizes stepless addition and subtraction adjustment based on mechanical low gear; the multi-mode output integrated pump motor can improve the efficiency of a hydraulic system and improve the fuel economy, and is particularly suitable for being applied to the field of variable speed driving of agricultural machinery.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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