阅读说明：本技术 一种基于大数据的智能分拣控制方法及其系统 (Intelligent sorting control method and system based on big data ) 是由 徐建红 于 2019-11-11 设计创作，主要内容包括：一种基于大数据的智能分拣控制方法及其系统,包括：若获取到分拣中心发送的分拣指令则控制第一摄像头启动实时摄取第一影像并提取分拣指令包含的调节尺寸信息,控制调节机构启动调节至与调节尺寸信息设定的尺寸一致并控制封闭开关机构完全收缩,控制输料机构启动实时将待分拣物品依次输送至输送槽内并控制投放机构开启将输送槽内最前端的单一物品投放至调节机构区域,实时分析输送槽投放的物品是否有从调节机构区域掉落至分拣槽内,若有则控制投放机构再次开启将输送槽内最前端的单一物品投放至调节机构区域并控制重量传感器启动实时获取重量信息,分析是否有分拣槽内部的重量超过预设重量,若有则控制升降机构驱动升降平台完全收缩。(An intelligent sorting control method based on big data and a system thereof comprise: if a sorting instruction sent by a sorting center is acquired, a first camera is controlled to start to shoot a first image in real time and extract adjusting size information contained in the sorting instruction, an adjusting mechanism is controlled to start to adjust to the size consistent with the size set by the adjusting size information and control a closed switch mechanism to completely contract, a conveying mechanism is controlled to start to sequentially convey articles to be sorted into a conveying groove in real time, a throwing mechanism is controlled to start to throw a single article at the forefront end in the conveying groove into an adjusting mechanism area, whether the articles thrown in the conveying groove drop into the sorting groove from the adjusting mechanism area is analyzed in real time, if yes, the throwing mechanism is controlled to be restarted to throw the single article at the forefront end in the conveying groove into the adjusting mechanism area, a weight sensor is controlled to start to acquire weight information in real time, whether the weight in the sorting groove exceeds the preset weight is analyzed, and if yes, a lifting mechanism is controlled to drive.)

1. An intelligent sorting control method based on big data is characterized by comprising the following steps:

s1, if a sorting instruction sent by a sorting center is received, controlling a first camera arranged in a sorting area to start to shoot a first image in real time and extracting size adjusting information contained in the sorting instruction;

s2, controlling an adjusting mechanism arranged in a sorting area to start and adjust to be consistent with the size set by the size adjusting information according to the size adjusting information and controlling a closed switch mechanism arranged below the adjusting mechanism to completely contract to open a sorting groove;

s3, controlling the material conveying mechanism to start to sequentially convey the articles to be sorted to a conveying groove of a sorting shell arranged in a sorting area in real time and controlling a throwing mechanism arranged at the position of the conveying groove to start to throw the single article at the foremost end in the conveying groove to an adjusting mechanism area;

s4, analyzing whether the articles dropped from the conveying groove drop into the sorting groove from the adjusting mechanism area or not in real time according to the first image;

s5, if yes, controlling the throwing mechanism to be started again to throw the single article at the forefront end in the conveying groove into the adjusting mechanism area, and controlling a weight sensor arranged in the sorting groove to be started to acquire weight information in real time;

s6, analyzing whether the weight inside the sorting groove exceeds the preset weight or not according to the weight information;

s7, if yes, controlling the lifting mechanism arranged at the inner position of the sorting groove to drive the connected lifting platform to be fully contracted so as to open the transportation channel and circularly executing the steps S3-S7.

2. The intelligent sorting control method based on big data according to claim 1, wherein after S3, the method further comprises the following steps:

s30, controlling an inflatable buffer air bag arranged at the inner wall position of the top end of the sorting groove to start to enter a protection state;

and S31, controlling the in-situ rotating shaft connected with the adjusting mechanism to start to enter a rotary sorting state and controlling the vibration motor arranged at the bottom of the sorting shell to start to enter a vibration sorting state.

3. The intelligent sorting control method based on big data according to claim 1, wherein after S3, the method further comprises the following steps:

s32, controlling a lifting mechanism arranged in the sorting groove to drive a connecting lifting platform to extend to a preset position and analyzing the falling condition information of the articles in the sorting groove in real time according to the first image;

and S33, controlling the lifting platform driven and connected by the lifting mechanism to contract and descend for a preset distance when a preset number of fallen articles enter the sorting groove.

4. The intelligent sorting control method based on big data according to claim 1, wherein in S7, the method further comprises the following steps:

s70, after the lifting platform is completely contracted, controlling a transport switch mechanism arranged at the inner position of the transport channel to be completely contracted to open the transport channel and analyzing whether the quantity of the articles placed above the sorting groove is lower than a preset quantity in real time according to the first image;

and S71, if so, controlling the lifting platform which is driven and connected by the lifting mechanism to extend to a preset position.

5. The intelligent sorting control method based on big data according to claim 1, wherein after S2, the method further comprises the following steps:

s20, controlling the blocking mechanism arranged at the tail end position of the sorting shell to fully extend out and controlling a second camera arranged at the tail end position of the sorting shell to start to capture a second image in real time;

s21, controlling a grabbing mechanical arm arranged at the tail end of the sorting shell to start to grab the articles blocked by the blocking mechanism in real time according to the second image and throwing the grabbed articles into an adjacent placing frame according to the second image.

6. An intelligent sorting control system based on big data, which uses the intelligent sorting control method based on big data as claimed in any one of claims 1-5, and comprises a sorting device, a conveying device and a server, and is characterized in that:

the sorting device comprises a first camera, a sorting shell, an adjusting mechanism, an in-situ rotating shaft, a closed switch mechanism, a sorting groove, a weight sensor, a lifting mechanism, a lifting platform, an inflatable buffer air bag, a buffer silica gel pad and a vibration motor, wherein the first camera is arranged at the side position of the sorting shell arranged in a sorting area and used for shooting an environment image of the sorting shell area; the sorting shell is arranged in the sorting area; the adjusting mechanism is arranged above the sorting shell and used for adjusting the size to a set size so that the articles to be sorted with the corresponding size can fall into the corresponding sorting groove; the in-situ rotating shaft is connected with the sorting rod of the adjusting mechanism and is used for driving the connected sorting rod to rotate; the closed switch mechanism is arranged in the middle area between the adjusting mechanism and the sorting shell and is used for switching on and off the sorting groove; the sorting groove is arranged in the sorting shell and used for storing articles with set sizes; the weight sensor is arranged above the lifting platform and used for acquiring weight information in the sorting groove of the area where the lifting platform is located; the lifting mechanism is arranged at the bottom of the sorting tank, connected with the lifting platform and used for driving the connected lifting platform to stretch; the lifting platform is arranged at the front end of the lifting mechanism and used for placing articles; the inflatable buffer air bag is arranged on the inner wall of the top end of the sorting groove and used for protecting falling articles to be sorted; the buffer silica gel pad wraps the outer surface of the lifting platform to protect falling belt sorted articles; the vibration motor is arranged at the lower position of the sorting shell and used for providing a vibration function to assist in sorting the articles;

the conveying device comprises a conveying mechanism, a conveying groove, a throwing mechanism, a conveying channel, a conveying switch mechanism, a second camera, a blocking mechanism, a grabbing mechanical arm and a placing frame, wherein the conveying mechanism is connected with the sorting shell, and an outlet of the conveying mechanism corresponds to the conveying groove and is used for sequentially conveying articles to be sorted to the conveying groove of the sorting shell; the conveying groove is arranged above the side of the sorting shell and used for providing articles to be sorted to roll to the area of the adjusting mechanism; the throwing mechanism is arranged at the discharge port of the conveying groove and used for throwing the articles in the conveying groove to the area of the adjusting mechanism; the conveying channel is arranged at the inner position of the sorting shell, the object inlet is connected with the sorting groove, and the object outlet is arranged at the bottom of the sorting shell and used for conveying the objects at the position of the sorting groove; the transportation switch mechanism is arranged at the inner position of the material inlet of the transportation channel and is used for switching the material inlet of the transportation channel; the second camera is arranged at the tail end of the sorting shell and used for shooting an environment image of the tail end region of the sorting shell; the blocking mechanism is arranged at the tail end of the sorting shell and used for blocking the objects which are not sorted completely after extending out; the grabbing mechanical arm is arranged at the tail end of the sorting shell and used for grabbing the articles blocked by the blocking mechanism and placing the grabbed articles in the placing frame; the placing frame is arranged at the ground position of the tail end of the sorting shell and used for storing articles placed by the grabbing mechanical arm;

the server is arranged at a server placement area position planned in a sorting area, and the server comprises:

the wireless module is used for being in wireless connection with the first camera, the adjusting mechanism, the in-situ rotating shaft, the closed switch mechanism, the weight sensor, the lifting mechanism, the inflatable buffer airbag, the vibration motor, the material conveying mechanism, the transportation switch mechanism, the second camera, the blocking mechanism, the grabbing mechanical arm, the sorting center and the network respectively;

the information receiving module is used for receiving information and/or instructions and/or requests;

the first shooting module is used for controlling the first camera to be started or closed;

the information extraction module is used for extracting the specified information and/or instruction and/or request contained information and/or instruction and/or request;

the adjusting control module is used for controlling the adjusting mechanism to execute set operation according to the set steps according to the specified adjusting size information;

the sorting switch module is used for controlling the closed switch mechanism to open or close the sorting groove;

the material conveying control module is used for controlling the material conveying mechanism to execute set operation according to set steps;

the releasing control module is used for controlling the releasing mechanism to execute the set operation according to the set steps;

the information analysis module is used for processing and analyzing the information according to the specified information;

the weight acquisition module is used for controlling the weight sensor to be started or closed;

and the lifting control module is used for controlling the lifting platform which is driven and connected by the lifting mechanism to execute telescopic operation according to the set steps.

7. The intelligent big data based sorting control system according to claim 6, wherein the server further comprises:

the inflation control module is used for controlling the start or the close of the inflation buffer air bag;

the rotation control module is used for controlling the start or the close of the in-situ rotating shaft;

and the vibration control module is used for controlling the vibration motor to start or close.

8. The intelligent big data based sorting control system according to claim 6, wherein the server further comprises:

and the transportation switch module is used for controlling the transportation switch mechanism to open or close the transportation channel.

9. The intelligent big data based sorting control system according to claim 6, wherein the server further comprises:

the second shooting module is used for controlling the second camera to be started or closed;

the blocking control module is used for controlling the blocking mechanism to perform telescopic operation;

and the grabbing control module is used for controlling the grabbing mechanical arm to execute set operation according to the set steps.

Technical Field

The invention relates to the field of automatic fruit sorting, in particular to an intelligent sorting control method and system based on big data.

Background

Fruits are common food and food materials, including apples, pears, oranges and the like, and sometimes, various categories of fruits containing various types need to be subdivided, for example, fruits with different sizes in a large batch of fruits are sorted, most of the fruits are manually sorted, and most of the fruits have different values under different finished sizes, sometimes, different sizes of specific fruits need to be subdivided, and most of the fruits are manually sorted. However, the manual sorting is adopted, the working efficiency is low, the cost is high, the sorting quality is influenced by the degree of maturity of workers, the sorting quality is uneven, and the manual sorting machine is difficult to be suitable for sorting fruits in large batch.

Therefore, how to combine the sorting of fruit with big data, automatic put in the fruit of different sizes to the letter sorting groove of storage corresponding size to improve the sorting efficiency of article is the problem that needs to solve at present urgently.

Disclosure of Invention

The purpose of the invention is as follows: in order to overcome the disadvantages in the background art, embodiments of the present invention provide an intelligent sorting control method and system based on big data, which can effectively solve the problems related to the background art.

The technical scheme is as follows:

an intelligent sorting control method based on big data, comprising the following steps:

s1, if a sorting instruction sent by a sorting center is received, controlling a first camera arranged in a sorting area to start to shoot a first image in real time and extracting size adjusting information contained in the sorting instruction;

s2, controlling an adjusting mechanism arranged in a sorting area to start and adjust to be consistent with the size set by the size adjusting information according to the size adjusting information and controlling a closed switch mechanism arranged below the adjusting mechanism to completely contract to open a sorting groove;

s3, controlling the material conveying mechanism to start to sequentially convey the articles to be sorted to a conveying groove of a sorting shell arranged in a sorting area in real time and controlling a throwing mechanism arranged at the position of the conveying groove to start to throw the single article at the foremost end in the conveying groove to an adjusting mechanism area;

s4, analyzing whether the articles dropped from the conveying groove drop into the sorting groove from the adjusting mechanism area or not in real time according to the first image;

s5, if yes, controlling the throwing mechanism to be started again to throw the single article at the forefront end in the conveying groove into the adjusting mechanism area, and controlling a weight sensor arranged in the sorting groove to be started to acquire weight information in real time;

s6, analyzing whether the weight inside the sorting groove exceeds the preset weight or not according to the weight information;

s7, if yes, controlling the lifting mechanism arranged at the inner position of the sorting groove to drive the connected lifting platform to be fully contracted so as to open the transportation channel and circularly executing the steps S3-S7.

2. The intelligent sorting control method based on big data according to claim 1, wherein after S3, the method further comprises the following steps:

s30, controlling an inflatable buffer air bag arranged at the inner wall position of the top end of the sorting groove to start to enter a protection state;

and S31, controlling the in-situ rotating shaft connected with the adjusting mechanism to start to enter a rotary sorting state and controlling the vibration motor arranged at the bottom of the sorting shell to start to enter a vibration sorting state.

As a preferred mode of the present invention, after S3, the method further includes the steps of:

s32, controlling a lifting mechanism arranged in the sorting groove to drive a connecting lifting platform to extend to a preset position and analyzing the falling condition information of the articles in the sorting groove in real time according to the first image;

and S33, controlling the lifting platform driven and connected by the lifting mechanism to contract and descend for a preset distance when a preset number of fallen articles enter the sorting groove.

As a preferable mode of the present invention, in S7, the method further includes the steps of:

s70, after the lifting platform is completely contracted, controlling a transport switch mechanism arranged at the inner position of the transport channel to be completely contracted to open the transport channel and analyzing whether the quantity of the articles placed above the sorting groove is lower than a preset quantity in real time according to the first image;

and S71, if so, controlling the lifting platform which is driven and connected by the lifting mechanism to extend to a preset position.

As a preferred mode of the present invention, after S2, the method further includes the steps of:

s20, controlling the blocking mechanism arranged at the tail end position of the sorting shell to fully extend out and controlling a second camera arranged at the tail end position of the sorting shell to start to capture a second image in real time;

s21, controlling a grabbing mechanical arm arranged at the tail end of the sorting shell to start to grab the articles blocked by the blocking mechanism in real time according to the second image and throwing the grabbed articles into an adjacent placing frame according to the second image.

An intelligent sorting control system based on big data uses an intelligent sorting control method based on big data, and comprises a sorting device, a conveying device and a server;

the sorting device comprises a first camera, a sorting shell, an adjusting mechanism, an in-situ rotating shaft, a closed switch mechanism, a sorting groove, a weight sensor, a lifting mechanism, a lifting platform, an inflatable buffer air bag, a buffer silica gel pad and a vibration motor, wherein the first camera is arranged at the side position of the sorting shell arranged in a sorting area and used for shooting an environment image of the sorting shell area; the sorting shell is arranged in the sorting area; the adjusting mechanism is arranged above the sorting shell and used for adjusting the size to a set size so that the articles to be sorted with the corresponding size can fall into the corresponding sorting groove; the in-situ rotating shaft is connected with the sorting rod of the adjusting mechanism and is used for driving the connected sorting rod to rotate; the closed switch mechanism is arranged in the middle area between the adjusting mechanism and the sorting shell and is used for switching on and off the sorting groove; the sorting groove is arranged in the sorting shell and used for storing articles with set sizes; the weight sensor is arranged above the lifting platform and used for acquiring weight information in the sorting groove of the area where the lifting platform is located; the lifting mechanism is arranged at the bottom of the sorting tank, connected with the lifting platform and used for driving the connected lifting platform to stretch; the lifting platform is arranged at the front end of the lifting mechanism and used for placing articles; the inflatable buffer air bag is arranged on the inner wall of the top end of the sorting groove and used for protecting falling articles to be sorted; the buffer silica gel pad wraps the outer surface of the lifting platform to protect falling belt sorted articles; the vibration motor is arranged at the lower position of the sorting shell and used for providing a vibration function to assist in sorting the articles;

the conveying device comprises a conveying mechanism, a conveying groove, a throwing mechanism, a conveying channel, a conveying switch mechanism, a second camera, a blocking mechanism, a grabbing mechanical arm and a placing frame, wherein the conveying mechanism is connected with the sorting shell, and an outlet of the conveying mechanism corresponds to the conveying groove and is used for sequentially conveying articles to be sorted to the conveying groove of the sorting shell; the conveying groove is arranged above the side of the sorting shell and used for providing articles to be sorted to roll to the area of the adjusting mechanism; the throwing mechanism is arranged at the discharge port of the conveying groove and used for throwing the articles in the conveying groove to the area of the adjusting mechanism; the conveying channel is arranged at the inner position of the sorting shell, the object inlet is connected with the sorting groove, and the object outlet is arranged at the bottom of the sorting shell and used for conveying the objects at the position of the sorting groove; the transportation switch mechanism is arranged at the inner position of the material inlet of the transportation channel and is used for switching the material inlet of the transportation channel; the second camera is arranged at the tail end of the sorting shell and used for shooting an environment image of the tail end region of the sorting shell; the blocking mechanism is arranged at the tail end of the sorting shell and used for blocking the objects which are not sorted completely after extending out; the grabbing mechanical arm is arranged at the tail end of the sorting shell and used for grabbing the articles blocked by the blocking mechanism and placing the grabbed articles in the placing frame; the placing frame is arranged at the ground position of the tail end of the sorting shell and used for storing articles placed by the grabbing mechanical arm;

the server is arranged at a server placement area position planned in a sorting area, and the server comprises:

the wireless module is used for being in wireless connection with the first camera, the adjusting mechanism, the in-situ rotating shaft, the closed switch mechanism, the weight sensor, the lifting mechanism, the inflatable buffer airbag, the vibration motor, the material conveying mechanism, the transportation switch mechanism, the second camera, the blocking mechanism, the grabbing mechanical arm, the sorting center and the network respectively;

the information receiving module is used for receiving information and/or instructions and/or requests;

the first shooting module is used for controlling the first camera to be started or closed;

the information extraction module is used for extracting the specified information and/or instruction and/or request contained information and/or instruction and/or request;

the adjusting control module is used for controlling the adjusting mechanism to execute set operation according to the set steps according to the specified adjusting size information;

the sorting switch module is used for controlling the closed switch mechanism to open or close the sorting groove;

the material conveying control module is used for controlling the material conveying mechanism to execute set operation according to set steps;

the releasing control module is used for controlling the releasing mechanism to execute the set operation according to the set steps;

the information analysis module is used for processing and analyzing the information according to the specified information;

the weight acquisition module is used for controlling the weight sensor to be started or closed;

and the lifting control module is used for controlling the lifting platform which is driven and connected by the lifting mechanism to execute telescopic operation according to the set steps.

As a preferred aspect of the present invention, the server further includes:

the inflation control module is used for controlling the start or the close of the inflation buffer air bag;

the rotation control module is used for controlling the start or the close of the in-situ rotating shaft;

and the vibration control module is used for controlling the vibration motor to start or close.

As a preferred aspect of the present invention, the server further includes:

and the transportation switch module is used for controlling the transportation switch mechanism to open or close the transportation channel.

As a preferred aspect of the present invention, the server further includes:

the second shooting module is used for controlling the second camera to be started or closed;

the blocking control module is used for controlling the blocking mechanism to perform telescopic operation;

and the grabbing control module is used for controlling the grabbing mechanical arm to execute set operation according to the set steps.

The invention realizes the following beneficial effects:

1. after receiving a sorting instruction, the intelligent sorting control system controls the adjusting mechanism to intelligently adjust to a required size and controls the sorting groove to open, then controls the material conveying mechanism to convey the articles to be sorted and controls the putting mechanism to put the articles to be sorted into the adjusting mechanism for automatic sorting, and controls the lifting platform to completely contract to guide the sorted articles into the transportation channel when the weight of the articles placed above the lifting platform in the sorting groove exceeds a preset weight, so that the transportation channel can transport the articles to a storage area of the articles; thereby improving the sorting efficiency of the articles.

2. After the article to be sorted is thrown to the adjusting mechanism area by the throwing mechanism, the inflatable buffer air bag at the sorting groove position is controlled to be full of gas to enter a protection state, and meanwhile, the in-situ rotating shaft is controlled to be started and the vibration motor is controlled to be started so as to improve the sorting efficiency.

3. The intelligence blocks that article that the letter sorting was accomplished and drops ground and control and snatch the arm and snatch article that the letter sorting was accomplished and place the frame and save.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.

Fig. 1 is a flow chart of an intelligent sorting control method according to an example of the present invention;

FIG. 2 is a flow chart of a method for securing an item according to one embodiment of the present invention;

FIG. 3 is a flow chart of a method for controlling retraction of the lift platform according to one embodiment of the present invention;

fig. 4 is a flowchart of an article transport completion control method according to an example of the present invention;

fig. 5 is a flowchart of an unfinished sorted article grasping and placing method according to an example of the present invention;

fig. 6 is a connection diagram of an intelligent sorting control system according to an example of the present invention;

FIG. 7 is a side schematic view of a sorting housing according to one example of the present invention;

FIG. 8 is a schematic top view of a sorting housing according to one example of the present invention;

fig. 9 is a partially sectional view of an area where a sorting chute according to one embodiment of the present invention is provided.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.