阅读说明：本技术 用于制造轮胎用胎圈三角胶的装置 (Apparatus for manufacturing bead apex for tire ) 是由 G·J·C·范拉尔 W·范比克 M·斯洛特 于 2016-11-25 设计创作，主要内容包括：本发明涉及一种用于制造轮胎用胎圈三角胶的装置,其中所述鼓组包括形成鼓的鼓段,其中所述鼓段可径向移动,其中所述鼓组设置成能够在所述鼓组被支撑在基座上的操作位置和所述鼓组未被所述基座支撑的存储位置之间移动,其中所述鼓组还包括用于相对于彼此支撑所述鼓组的鼓段的支撑构件,其中所述支撑构件设置有引导件,用于当所述鼓组位于所述操作位置时引导所述鼓段的径向运动,而引导件设置成当鼓组处于存储位置时将鼓组的鼓段保持到支撑构件。(The present invention relates to an apparatus for manufacturing a bead apex for a tire, wherein the drum set comprises drum segments forming a drum, wherein the drum segments are radially movable, wherein the drum set is arranged to be movable between an operating position in which the drum set is supported on a base and a storage position in which the drum set is not supported by the base, wherein the drum set further comprises support members for supporting the drum segments of the drum set relative to each other, wherein the support members are provided with guides for guiding the radial movement of the drum segments when the drum set is in the operating position, and the guides are arranged to hold the drum segments of the drum set to the support members when the drum set is in the storage position.)

1. An apparatus for manufacturing bead apexes for tires, the apparatus comprising a plurality of drum sets and a plurality of bases for simultaneously supporting an equal number of the plurality of drum sets, wherein each drum set comprises a plurality of drum segments distributed about a central axis of the drum set to form a drum, wherein the drum defines a peripheral edge for receiving a bead, wherein the drum segments of the drum set are radially movable relative to the central axis to expand and contract the peripheral edge, wherein the drum sets are arranged to be movable between an operating position in which the drum sets are supported on the bases for receiving beads and a storage position in which the drum sets are not supported by the bases, wherein the drum sets further comprise support members for supporting the drum segments of the drum sets relative to each other, wherein the support members are provided with guides for guiding the radial movement of the drum segments when the drum sets are in the operating position, and a guide arranged to hold the drum segments of the drum sets to the support members when the drum sets are in the storage position, wherein each base is provided with one or more mounting members for mounting a respective one of the plurality of drum sets in said operating position on said base, wherein the apparatus further comprises a storage member for receiving the plurality of drum sets and a manipulator for mounting and removing one drum set relative to its base, wherein the manipulator comprises a robot arm having a degree of freedom enabling it to handle the drum sets at both the base and the storage member.

2. The apparatus of claim 1, comprising a turntable rotatable about a turntable axis, wherein the plurality of pedestals are mounted to and distributed about the turntable axis for rotation by the turntable through different production stations.

3. The apparatus of claim 1, wherein the plurality of drum sets comprises a number of identical drum sets equal to the number of bases.

4. The apparatus of claim 3, wherein the identical sets of drums form a set of drums configured to be used during manufacture of a batch of identical bead apexes.

5. A device according to claim 4, wherein the storage member is arranged for receiving all drum sets of the same set.

6. The apparatus according to claim 5, wherein all drum sets of the same set are arranged stacked on the storage member.

7. An apparatus according to claim 6, wherein each drum set in the set comprises indexing means for indexing the position of the drum set relative to other drum sets within the set.

8. The apparatus of claim 1, wherein the storage member is movable and arranged to autonomously travel a path between a production location near the base and a storage location further away.

9. Device according to claim 1, wherein each drum segment is provided with a handling member, wherein the manipulator is provided with the same number of gripping members for gripping the handling members.

10. Device according to claim 9, characterized in that the handling member and the gripping member are formed as mutually matching, mutually engaging and/or mutually snapping hooks.

11. Device according to claim 1, wherein the clamping members are additionally provided for placing and/or removing beads or bead apexes with respect to the drum set.

12. Device according to claim 11, wherein the drum segments are spaced apart from each other in the circumferential direction to form a radially extending entry channel between the drum segments, wherein the clamping members are arranged to be inserted into the entry channel and to be moved radially outwards into engagement with the beads or bead apexes at the circumferential edge of the drum.

13. The apparatus of claim 12, wherein the processing member is offset in a circumferential direction relative to the access passage, wherein the manipulator comprises a gripper head rotatable about a central axis of the drum, wherein the gripper member is disposed at the gripper head such that rotation of the gripper head about the central axis of the drum aligns the gripper member radially with the access passage or processing member.

Technical Field

The invention relates to a drum set for manufacturing a bead apex for a tire and a device having said tool.

Background

WO2013/095106a1 discloses a tool for removing or installing drum segments of a manufacturing apparatus. The tool is provided with a support body and a plurality of connecting portions which interact with the connecting members on the drum segments to connect the drum segments to the support body. When attached, the drum segments can be removed from the manufacturing equipment with the tool. Known tools, when connected, hold the drum segments in place, thereby maintaining them in their respective positions. The tool, and the drum segments connected thereto, thereby enabling easy return to the manufacturing facility.

A disadvantage of the known tool is that each drum segment must be in the correct position to allow the connecting member to be connected to the tool. The drum segments must be carefully and accurately transferred from the manufacturing facility to the tool and vice versa to prevent misplacement or malfunction of the drum segments during operation of the manufacturing facility. Finally, the tool must be disconnected from the drum segments before the manufacturing equipment can be operated. During this time, the tool may be misplaced or used in a different set of drum segments so that, upon removal, there is no longer enough tool to remove the previously installed drum segment.

Disclosure of Invention

It is an object of the present invention to provide a drum set for manufacturing a bead apex for a tire and a device having said tools, wherein the handling of the drum set during mounting and/or removal can be improved.

According to a first aspect, the invention provides a device for manufacturing bead apexes for tyres, comprising a plurality of drum sets and a plurality of seats for simultaneously supporting the same number of said sets, wherein each drum set comprises a plurality of drum segments distributed around a central axis of the drum set to form a drum, wherein the drum defines a peripheral edge for receiving a bead, wherein the drum segments of the drum set are radially movable with respect to the central axis to expand and contract the peripheral edge, wherein the drum set is arranged to be movable between an operating position in which the drum set is supported on a seat for receiving a bead and a storage position in which the drum set is not supported by the seat, wherein the drum set further comprises support members for supporting the drum segments of the drum set with respect to each other, wherein the support members are provided with guides, for guiding the radial movement of the drum segments when the drum sets are in the operative position, and a guide is provided for holding the drum segments of the drum sets to the support members when the drum sets are in the storage position, wherein each base is provided with one or more mounting members for mounting a respective one of the plurality of drum sets in the operative position of the base, wherein the device further comprises a storage member for receiving the plurality of drum sets and a manipulator for mounting and removing one drum set relative to its base, wherein the manipulator comprises a robot arm having a degree of freedom enabling it to handle the drum sets at both the base and the storage member.

Thus, a selected drum set or set of drum sets from a plurality of drum sets may be used simultaneously on the same number of bases, for example, in the same number of device production stations. The drum segments of the drum set are removable from the base while being held in a set by the support member. This prevents mixing of the drum segments of different drum sets. Moreover, the tolerances and accuracy of the drum set during installation and operation can be significantly improved. Since the support member forms part of the drum set in the storage position and the operating position, the support member does not have to be removed during operation of the drum set. The storage means may be for storing a plurality of drum sets for later use. A robotic arm may be used to handle the drum sets at the base and storage members. In particular, the robot arm is arranged for transferring the drum set between an operating position on the base and a storage position on the storage member. Robotic arms may be used to assist or take over the manual placement and removal of the drum sets.

In one embodiment, the apparatus comprises a turntable rotatable about a turntable axis, wherein a plurality of bases are mounted to the turntable and distributed about the turntable axis for rotation by the turntable through different production stations. The drum sets are continuously movable through different production stations while various production operations are performed at each production station.

In one embodiment, the plurality of drum sets includes a number of identical drum sets equal to the number of pedestals. Thus, a set of identical drum sets may be selected for mounting on the same number of bases.

In one embodiment, the same set of drums forms a set of drums arranged to be used during production of a batch of the same bead apex. The groups may be used continuously as long as the batch properties remain unchanged. If a change in batch properties occurs, another group must be swapped between batches.

In one embodiment, the storage member is arranged to receive all drum sets of the same set. Thus, all drum sets of the same set may be held together to prevent mixing of drum sets of different sets.

In one embodiment, all drum sets of the same set are arranged to be stacked on the storage member. Stacking may reduce the space consumed by drum set storage.

In one embodiment, wherein each drum set in the set comprises indexing means for indexing the position of said drum set relative to the other drum sets within the set. This may improve the positioning of the drum sets during storage, for example, when the same drum set is to be mounted as a set to a plurality of pedestals.

In one embodiment, the storage member is movable and arranged to autonomously travel a path between a production position near the base and a more remote storage position. This may automate the storage process and prevent human error.

In one embodiment each drum segment is provided with a handling member, wherein the manipulator is provided with the same number of gripping members for gripping said handling members. The handling member allows for a firm clamping of the drum set at the drum segments by the manipulator.

In one embodiment, the handling member and the gripping member are formed as hooks that mate, engage and/or snap into each other. The hooks can be engaged in a relatively simple manner without the need for further fixing means by radially moving the gripping members into engagement with the processing members at the drum segments.

In one embodiment, a clamping member is additionally provided for placing and/or removing the bead or bead apex relative to the drum set. Thus, the same manipulator may be used for mounting and removal of the drum set and for placement and removal of the beads and/or bead apexes.

In one embodiment, the drum segments are circumferentially spaced apart from each other to form a radially extending access channel between the drum segments, wherein the clamping members are arranged to be inserted into the access channel and to be moved radially outwardly into engagement with the beads or bead apexes at the peripheral edge of the drum. The access passage allows the clamping member to be moved into the drum disposed to the bead or bead apex position.

In one embodiment, the treatment member is offset in circumferential direction with respect to the access passage, wherein the manipulator comprises a gripping head rotatable around a central axis of the drum, wherein the gripping member is arranged on the gripping head, the gripping head radially aligning the gripping member with the access passage or the treatment member around the central axis of the drum. Thus, it is possible to switch between the clamping drum set and the clamping bead or bead apex by simply rotating the clamping head about the centre axis.

The various aspects and features described and shown in the description may be applied separately whenever possible. These individual solutions, in particular the solutions and features described in the appended dependent claims, may be the subject of divisional patent applications.

Drawings

The invention will be elucidated on the basis of exemplary embodiments shown in the drawings, in which:

figure 1 shows an isometric view of an apparatus for manufacturing a bead apex for a tire according to a first embodiment of the present invention, the apparatus comprising a base, a support plate, a plurality of drum segments and a manipulator;

FIG. 2 shows an isometric view of the apparatus according to FIG. 1, wherein the drum segments are mounted on a support plate to form a drum set;

figure 3 shows an isometric view of the apparatus according to figure 2, wherein the drum set is supported on a base;

FIG. 4 shows a cross-sectional view of the drum set according to line IV-IV in FIG. 2;

FIG. 5 shows a cross-sectional view of an alternative drum set according to a second embodiment of the present invention;

FIG. 6 illustrates a cross-sectional view of another alternative drum set according to a third embodiment of the present invention;

figure 7 shows a plurality of drum sets according to any of the previous embodiments, mounted on a turntable having a plurality of bases;

fig. 8 shows a storage member for storing a plurality of drum sets according to fig. 7 in a stacked configuration.

Detailed Description

Fig. 1 to 4 show an apparatus 1 for manufacturing a bead apex for a tire according to a first embodiment of the present invention. Bead apexes are well known tire components that are held in an annular configuration at the device 1 by an apex or apex strip (not shown) that is held around a bead or bead wire bundle (not shown).

As shown in fig. 1, the device 1 comprises a base 2, a support member 3 arranged to be mounted on said base 2, a plurality of drum segments 4 arranged to be supported on the support member 3, and a manipulator 5 arranged for mounting and removing the support member 3 with respect to the base 2. In this example, the manipulator 5 may also be used to place a bead on the device 1 and remove the bead apex from the device 1. The drum segments 4 form a drum 40 having a central axis S and a peripheral edge 41 for supporting and/or radially clamping the beads (not shown). The device 1 further comprises an apex support surface 6 extending radially around the outside of the plurality of drum segments 4 on a concentric circumference of the peripheral edge 41. The apex support surface 6 is arranged to support the apex of the bead apex in direct or direct contact. In this way, the apex support surface 6 has been given a specific slope or angle that matches the desired oblique angle of the apex relative to the plane defined by the annular flange. In this exemplary first embodiment, the apex support surface 6 is formed by the support member 3. The apex support surface 6 may be flat, linear, convex, concave, or may be imparted with any suitable curvature or shape to optimally support the apex and/or bead. In particular, the apex support surface 6 may be non-linear, e.g. convex or concave in a radial direction with respect to the central axis S, in order to optimally support beads of various sizes at or near the peripheral edge 41. Such a non-linear apex support surface 6 may closely or closely match the shape of the bead to reduce the occurrence of air inclusions or air pockets.

The base 2 comprises one or more mounting members 21 for receiving and/or positioning the support members 3 and an actuator 22 for actuating the drum segments 4. In this example, the actuator 22 has a conical shape which narrows in the direction of the drum segment 4. In particular, the actuator 22 is formed as a spindle. The actuator 22 is movable in a driving direction D parallel to the central axis S. The support member 3 comprises a plate-like body 30 and a corresponding mounting hole 31 and a central hole 32 in said body 30 for receiving the mounting member 21, and an actuator 22. Fig. 3 shows the support member 3 in an operative position on the base 2.

As shown in fig. 1 and 2, a plurality of drum segments 4, in this example four drum segments 4, are evenly distributed in the circumferential direction about the central axis S to form a drum 40. The drum segments 4 are mounted to the support members 3 forming together with said support members 3 a first drum set 71. As shown in fig. 1, each drum segment 4 has a plate-like body 42 forming a circular sector of the drum 40, an operating member 43 on top of said plate-like body 42 facing the manipulator 5 for manipulation by said manipulator 5 and a driving wheel 44 located near the central hole 32 of the support member 3 and facing the actuator 22 radially inside the drum segment 4. The drum segments 4 are slidably supported on the support member 3 in a radial direction R perpendicular to the central axis S of the drum 40. By sliding the plurality of drum segments 4 inwardly and outwardly in the radial direction R, the diameter and/or the peripheral edge 41 of the drum 40 may contract and expand, respectively. By expanding the drum 40, the beads can be clamped or locked radially from the inside, while after assembly, the drum 40 is contracted to release the beads or bead apexes.

As best seen in fig. 1 and 4, the support member 3 comprises a plurality of guides 33 for guiding the radial movement R of the drum segments 4 when the drum set 71 is in the operating position on the base 2. In said operating position, the actuator 22 of the base 2 projects or protrudes through the central hole 32 of the support member 3 and engages with the drive wheels 44 of the plurality of drum segments 4 to actuate their respective radial movements R. The actuator 22 thus drives the drum segments 4 directly or via direct contact. Optionally, even when the actuator 22 is retracted from the drive wheel 44, the actuator 22 is provided with a finger 23 which holds the drive wheel 44 in a conical shape against the actuator 22. As best shown in fig. 3, the fingers 23 are arranged to protrude through the drum segments 4 at the side of the drive wheel 44 facing away from the conical shape of the actuator 22. The support member 3 holds the drum segments 4 of the first drum set 71 together by extending in the direction of the central axis S between the plurality of drum segments 4 and the base 2. The support member 3 does not interfere with or interfere with the operation of the actuator 22.

As shown in fig. 4, the apex support surface 6 is fixedly connected to or forms a single or integral part of the support member 3. Thus, the support member 3 extends radially outwardly beyond the peripheral edge 41 defined by the drum segments 4. The apex support surface 6 is formed on a portion of the support member 3 that extends radially outwardly beyond the peripheral edge 41 defined by the drum segments 4. The plurality of drum segments 4 are directed in a radial direction R towards and away from the apex support surface 6. The apex support surface 6 forms part of the first drum set 71 and is removed together with said first drum set 71.

Fig. 5 shows an alternative device 101 according to a second embodiment of the invention, comprising an alternative first drum set 171. The alternative first drum set 171 differs from the first drum set 71 shown in fig. 4 in that the apex support surface 106 is formed by an annular member 160 concentrically placed around the alternative support member 103. In this exemplary embodiment, an additional mounting member 123 for mounting the ring member 160 is provided in place of the base 102. Alternatively, the ring member 160 may be detachably connected to the support member 103. The separate annular member 160 provides the advantage that the alternative first drum set 171 can be combined with a variety of different annular members 160, for example with different apex support angles.

Fig. 6 shows a further alternative apparatus 201 according to a third embodiment of the present invention, comprising a further alternative first drum set 271. The first drum set 271 differs from the first drum set 71 as shown in fig. 4 and the alternative first drum set 171 as shown in fig. 5 in that the apex support surface 206 is formed by a number of support segments 260 equal to the number of drum segments 4. Each support segment 260 matches the sector of the drum 40 formed by its respective drum segment 4. Each support segment 260 is fixedly mounted to the respective drum segment 4 so as to move in the radial direction R together with the respective drum segment 4. Thus, the support segments 260 are indirectly supported on the support member 203 via the respective drum segments 4.

As shown in fig. 1 to 4, the manipulator 5 includes a gripping head 50 having a plurality of gripping members 51, the plurality of gripping members 51 being provided to engage with the operating members 43 at the plurality of drum segments 4. The gripping members 51 are radially movable to match the radial position of the handling members 43 at the plurality of drum segments 4. In this exemplary embodiment, the handling member 43 and the gripping member 51 are formed as mutually engaging and/or mutually snapping hooks that match each other. The gripping member 51 can thus be hooked into the handling member 43 by radially contracting the gripping member 51 to a smaller diameter than the operating member 43 and subsequently radially expanding the gripping member 51. The same clamping members 51 may also engage the bead or bead apex radially from the inside. For this purpose, the drum segments 4 of the first drum set 71 are spaced apart from each other in the circumferential direction to leave a plurality of radially extending inlet channels 45 between the drum segments 4. The apex support surface 6 is provided with a plurality of slits 61 at the bottom of the inlet channel 45.

As shown in fig. 3, the gripping head 50 of the manipulator 5 is preferably rotatable about a rotation axis parallel to the central axis S of the drum 40 to bring the gripping members 51 into radial alignment with the access passage 45. With respect to the gripping orientation of fig. 2, the gripping head 50 is rotated approximately forty-five degrees. The clamping members 51 may now be inserted into the entry channels 45 and then moved radially outward to engage the beads or bead apexes at the peripheral edge 41 of the drum 40. The gap 61 in the apex support surface 6 allows the clamping member 51 to move under or behind the bead in the direction of the central axis S.

The gripper head 50 is preferably mounted on a robot or robotic arm 52. The robotic arm 52 has a substantial degree of freedom of movement, particularly six degrees of freedom, to allow for various programmable processing operations in close proximity and spaced from the base 2. In particular, the robotized arm 52 is arranged for transferring the first drum set 71 between the operating position on the base 2 and the storage position. In the storage position, the guides 33 are provided for holding the drum segments 4 of the drum set 71 to the support member 3 even when the base 2 of the drum set 71 and/or the storage position is completely removed. The support members 3 thus hold the drum segments 4 as a set in the operating and storage positions.

Fig. 7 shows that the apparatus 1 may comprise a plurality of drum sets 71, 72, 73, 74. A plurality of drum sets 71, 72, 73, 74 are supported on the same number of bases 2. In this particular example, the drum sets 71, 72, 73, 74 are mounted to a turntable 8, which turntable 8 is rotatable about a turntable axis T for rotating each drum set 71, 72, 73, 74 through a plurality of stations during mass production of the same bead apex. Preferably, the plurality of drum sets 71, 72, 74 are identical or substantially identical in structure and/or size of the individual bead apexes. The drum sets 71, 72, 73, 74 thus form a set 75, which set 75 is interchangeable for another set (not shown) between each batch. The manipulator 5 is arranged near the turret 8 to mount and/or remove the drum sets 71, 72, 73, 74 with respect to the base 2 of the turret 8 between subsequent batches. All drum sets 71, 72, 73, 74 of set 75 are installed and/or removed together.

As shown in fig. 8, the device 1 further comprises storage means 9 for storing all drum sets 71, 72, 73, 74 of the same set 75. The storage member 9 thus prevents mixing of different sets of drum sets. The storage member 9 is preferably movable, for example a carriage. Most preferably, the storage means 9 is an automatic or automated vehicle able to travel a predetermined path between a production position close to the manipulator 5 and a storage position further away. As shown in fig. 8, the storage member 9 comprises a platform 90 for supporting a set of drum sets 71, 72, 73, 74. In this exemplary embodiment, the storage member 9 is provided with mounting members 91 similar to those of the base 2 to be inserted through the respective mounting holes 31 of the respective drum sets 71, 72, 73, 74. The mounting member 91 extends through at least the lowermost mounting hole 31 in the drum sets 71, 72, 73, 74 supported on the storage member 9. In particular, the mounting members 91 are dimensioned such that they pass through the access channels 45 between the drum segments 4 of each drum set 71, 72, 73, 74. Additionally or alternatively, the storage member 9 is provided with male indexing means 46 similar to the male indexing means 46 of the drum sets 71, 72, 73, 74. Thus, the lowest of the drum sets 71, 72, 73, 74 can be correctly aligned with its female indexing component 34 onto the male indexing component 46 at the storage member 9. Each subsequent drum set 72, 73, 74 is aligned with respect to the lower one 72, 73, 74 of the drum sets 72, 73, 74 by placing its female indexing members 34 onto the male indexing members 46 of the lower drum set 71, 72, 73, 74. The support member 3 of each drum set 71, 72, 73, 74 is provided with a groove at the location of the handling member 43 of the lower drum set and facing its handling member 43, to improve the stackability of the drum sets 71, 72, 73, 74.

As further shown in fig. 8, each drum set 71, 72, 73, 74 is provided with a male indexing portion 46 and a female indexing portion 34 which engage each other in only one direction of the drum set 71, 72, 73, 74. Thus, the indexing members 34, 46 prevent misalignment of the drum sets 71, 72, 73, 74 and/or ensure that all drum sets 71, 72, 73, 74 of the same set 75 are stored in the same orientation within the stack. In this exemplary embodiment, the male indexing member 46 is located on one of the drum segments 4. The female indexing component 34 is located at the rear of the support member 3 with respect to the drum segments 4, facing the male indexing portion 46 of the other drum set 71, 72, 73, 74 in the stack.

Alternatively, the drum sets 71, 72, 73, 74 may be provided with electronic, optical or physical tags (not shown), for example RFID tags, which allow the manipulator 5 to identify the characteristics of each drum set 71, 72, 73, 74 for production. By using the label, the manipulator 5 can recognize that the drum groups 71, 72, 73, 74 belong to the same group 75. Alternatively, the label may be provided on the storage member 9.

It is to be understood that the above description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to those skilled in the art that would still be encompassed by the scope of the present invention.