Radial excitation electromagnetic slip ring type automatic balancing device
阅读说明:本技术 径向励磁电磁滑环式自动平衡装置 (Radial excitation electromagnetic slip ring type automatic balancing device ) 是由 潘鑫 吴海琦 何啸天 江志农 高金吉 于 2019-10-30 设计创作,主要内容包括:本发明径向励磁电磁滑环式自动平衡装置包括:外壳、动环、静环、连接轴承和控制器,动环包括:外励磁环、内励磁环、配重盘、第一配重块、第二配重块和动环轴承;静环包括:定子、励磁骨架和线圈;动环和静环均装在外壳内,并通过连接轴承相连,在外壳的中央装有定子,在定子两端分别固定有励磁骨架,外励磁环外壁固定在外壳内壁上,在外励磁环圆周上均匀分布有若干个外励磁环内齿,内励磁环固定在外壳的中间隔板上,在内励磁环圆周上均匀分布有若干个内励磁环外齿,配重盘套装在动环轴承上,配重盘的外圆周上有凸起圆环,圆环上加工有安装永磁磁铁的孔组和装有软铁的孔组,该凸起圆环伸入到外励磁环内齿和内励磁环外齿之间。(The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: shell, rotating ring, quiet ring, connection bearing and controller, the rotating ring includes: the outer excitation magnetic ring, the inner excitation magnetic ring, the counterweight plate, the first counterweight block, the second counterweight block and the moving ring bearing; the stationary ring includes: the stator, the excitation framework and the coil; the movable ring and the static ring are both arranged in the shell and are connected through a connecting bearing, a stator is arranged in the center of the shell, excitation frameworks are respectively fixed at two ends of the stator, the outer wall of the outer excitation ring is fixed on the inner wall of the shell, a plurality of outer excitation ring inner teeth are uniformly distributed on the circumference of the outer excitation ring, an inner excitation ring is fixed on a middle partition plate of the shell, a plurality of inner excitation ring outer teeth are uniformly distributed on the circumference of the inner excitation ring, a balance weight disc is sleeved on the movable ring bearing, a raised circular ring is arranged on the outer circumference of the balance weight disc, a hole group for mounting a permanent magnet and a hole group for mounting soft iron are processed on the circular ring, and the raised circular ring extends into the space between the outer excitation ring inner teeth and the.)
1. A radial excitation electromagnetic slip ring type automatic balancing device comprises: shell (1), rotating ring, quiet ring, connection bearing (27) and controller (13), the rotating ring includes: the excitation device comprises an outer excitation magnetic ring (2), an inner excitation magnetic ring (3), a counterweight plate (4), a first counterweight block (5), a second counterweight block (25) and a movable ring bearing (9); the stationary ring includes: a stator (10), an excitation frame (8) and a coil (26); the movable ring and the static ring are both arranged in the shell (1) and are connected by a connecting bearing (27); divide into two spaces by baffle (22) in shell (1), along shell (1) axial direction, be equipped with stator (10) in the central authorities of shell (1), be fixed with excitation skeleton (8) respectively at stator (10) both ends in above-mentioned two spaces, coil (26) are equipped with in every excitation skeleton (8), controller (13) link to each other with every coil (26) through the wire respectively, be equipped with a rotating ring in the space that coil (26), shell (1), baffle (22) and stator (10) enclose respectively, its characterized in that: the outer wall of an outer excitation magnetic ring (2) is fixed on the inner wall of a shell (1), an even number (2N) of outer excitation magnetic ring inner teeth (24) are uniformly distributed on the circumference of the outer excitation magnetic ring (2), the inner excitation magnetic ring (3) is fixed on a middle partition plate (22) of the shell (1), the inner excitation magnetic ring (3) and the outer excitation magnetic ring (2) rotate coaxially, the inner diameter of the inner excitation magnetic ring (3) is connected with a stator (10) through a connecting bearing (11) and keeps clearance fit, an even number (2N) of inner excitation ring outer teeth (23) are uniformly distributed on the circumference of the inner excitation magnetic ring (3), the number of the outer excitation inner teeth (24) is equal to that of the inner excitation ring outer teeth (23), the outer excitation inner excitation ring inner teeth (24) and the number of the inner excitation ring outer teeth (23) are axially arranged on the shell (1), a counterweight magnetic ring (24) corresponds to the inner excitation ring outer teeth (23), a movable ring bearing (9), a first balancing weight (5) and a second balancing weight (25) are respectively arranged on two sides of a counterweight plate (4), a raised circular ring (28) is arranged on the outer circumference of the counterweight plate (4), the raised circular ring (28) extends between the inner teeth (24) of an outer excitation magnetic ring and the outer teeth (23) of an inner excitation magnetic ring, a plurality of holes are formed in the raised circular ring (28), the plurality of holes are divided into a hole group provided with permanent magnets (20) and a hole group provided with soft irons (21), and the hole group provided with the permanent magnets (20) and the hole group provided with the soft irons (21) are alternately and sequentially arranged along the circumference of the raised circular ring (28).
2. The radially excited electromagnetic slip ring type automatic balancing apparatus as set forth in claim 1: the method is characterized in that: the magnetic field excitation magnet structure is characterized in that even holes are formed in the hole groups of the permanent magnets (20), the distance between every two holes is equal, a permanent magnet (20) is installed in each hole, the N pole of the permanent magnet (20) in one hole faces towards the inner excitation magnet ring outer teeth (23), the S pole faces towards the outer excitation magnet ring inner teeth (24), the S pole of the permanent magnet (20) in the adjacent hole faces towards the inner excitation magnet ring outer teeth (23), the N pole faces towards the outer excitation magnet ring inner teeth (24), even holes are formed in the hole groups of the soft iron (21), the distance between every two holes is equal to the hole distance in the hole groups of the permanent magnets (20), and the distance between the hole groups provided with the permanent magnets (20) and the hole groups provided with the soft iron (21) is 1.5 times of the hole group inner hole distance of the permanent magnets (20) or the hole group inner hole distance of the soft iron (21).
3. The radially excited electromagnetic slip ring type automatic balancing apparatus as set forth in claim 2, wherein: the rotating ring further comprises: the movable bearing comprises a movable ring end cover (6), a movable bearing outer ring positioning sleeve (29) and a movable bearing inner ring positioning sleeve (30), wherein the movable ring end cover (6) is fixed on the inner circumference of an outer excitation magnetic ring (2) on one side of a counterweight disc (4), the movable bearing outer ring positioning sleeve (29) and the movable bearing inner ring positioning sleeve (30) are arranged in a space defined by an excitation framework (8), the movable ring end cover (6), an inner excitation magnetic ring (3) and a movable ring bearing (9), the movable bearing outer ring positioning sleeve (29) is sleeved on the counterweight disc (4), one end of the movable bearing outer ring positioning sleeve props against the outer ring of the movable ring bearing (9), the movable bearing inner ring positioning sleeve (30) is sleeved on the inner excitation magnetic ring (3), and one end of the movable bearing inner ring positioning sleeve props against the.
4. The radially excited electromagnetic slip ring type automatic balancing apparatus as set forth in claim 3, wherein: the radial excitation electromagnetic slip ring type automatic balancing device further comprises: bearing fastener (11) and excitation skeleton end cover (7), be equipped with between the outer circumference of stator (10) and interior excitation magnetic ring (3) and connect bearing (27), connect bearing (27) suit on stator (10), the one end of connecting bearing (27) withstands stator (10) and interior excitation magnetic ring (3), be equipped with bearing fastener (11) on the other end of connecting bearing (27), excitation skeleton end cover (7) are fixed on excitation skeleton (8) between excitation skeleton (8) and rotating ring end cover (6).
5. The radially excited electromagnetic slip ring type automatic balancing apparatus as set forth in claim 4, wherein: the first balancing weight (5) and the second balancing weight (25) are semicircular disc-shaped parts and are respectively arranged on two sides of each balancing weight disc (4).
6. The radially excited electromagnetic slip ring type automatic balancing apparatus as set forth in claim 5, wherein: a shell (1) covering the outer side of an excitation framework (8) is provided with a reference magnet (16), a reference Hall element (17) is arranged at a corresponding position of the excitation framework (8), and the reference Hall element (17) senses the position of the reference magnet (16) and is connected with a controller (13) through a lead.
7. The radially excited electromagnetic slip ring type automatic balancing apparatus as set forth in claim 6, wherein: each first balancing weight (5) close to the coil (26) is provided with a positioning magnet (19), a positioning Hall element (18) is arranged at the corresponding position of the excitation framework end cover (7), and the positioning Hall element (18) induces the position of the positioning magnet (19) and is connected with the controller (13) through a lead.
8. The radially excited electromagnetic slip ring type automatic balancing apparatus as claimed in claim 7, wherein: the partition plate (22) is integrated with the shell (1).
9. The radially excited electromagnetic slip ring type automatic balancing apparatus as claimed in claim 8, wherein: the stator (10), the excitation framework (8), the outer excitation magnetic ring (2), the inner excitation magnetic ring (3) and the movable bearing outer ring positioning sleeve (29) are made of soft magnetic materials; the shell (1) and the counterweight plate (4) are made of magnetism isolating materials, and the first counterweight block (5) and the second counterweight block (25) are made of tungsten-copper alloy, brass, stainless steel or aluminum alloy materials.
10. The radially excited electromagnetic slip ring type automatic balancing apparatus as claimed in claim 9, wherein: the radial excitation electromagnetic slip ring type automatic balancing device is fixed at the shaft end of the rotating device (14) through a connecting flange (15).
Technical Field
The invention relates to an automatic balancing device, in particular to a radial excitation electromagnetic slip ring type automatic balancing device.
Background
The vibration exceeding caused by the unbalanced rotor mass is the most frequent fault of the rotating machinery, and seriously affects the operation efficiency, the working precision, the service life and the like of equipment, and the automatic balancing device can automatically inhibit the unbalanced fault of the rotating equipment on line, has high balancing speed, does not need equipment shutdown in the balancing process, and is always considered as an effective scheme for solving the unbalanced vibration fault.
The electromagnetic slip ring type automatic balancing device is an active balancing actuator which drives a balancing weight to rotate by utilizing electromagnetic force, and is proposed for the first time in 1998 by dye s.w. of company BalaDyne, Blance Dynamics, usa. The automatic balancing device has the advantages of no need of a complex auxiliary system, simplicity in operation and high balancing speed, the machining precision requirement on internal parts is reduced, the manufacturing difficulty is low, electric energy and control signals are not required to be transmitted between moving and static parts in the working process, the use of abrasion parts such as electric brushes is fundamentally avoided, and the service life of the equipment is longer. However, the movable ring and the static ring in the traditional balancing device adopt a two-body structure, the movable ring and the static ring need to be installed respectively in the installation process, the gap between the movable ring and the static ring is about 0.5mm, and the installation and the use are difficult. Although the integrated electromagnetic sliding ring type automatic balance structure does not need to adjust the gap between the movable ring and the static ring during installation, the installation difficulty of the product is greatly reduced, due to the adoption of the axial excitation structure, when the stress of the weight disc is overlarge, the weight disc can deviate and collide and grind with the excitation ring, and the balance process is interfered.
The invention is characterized in that an axial excitation structure is improved into a radial excitation structure on the basis of an integrated electromagnetic slip ring type automatic balance structure, the problems of deflection and collision and abrasion with an excitation ring in the rotation process of a counterweight plate are solved, and a permanent magnet and soft iron are jointly driven, so that the driving capability is effectively increased and the operation stability and reliability of a balance device are improved on the premise that the self-locking force meets the requirement.
Disclosure of Invention
The invention aims to solve the problems of the existing axial excitation structure, and provides a radial excitation electromagnetic slip ring type automatic balancing device.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: shell, rotating ring, quiet ring, connection bearing and controller, the rotating ring includes: the outer excitation magnetic ring, the inner excitation magnetic ring, the counterweight plate, the first counterweight block, the second counterweight block and the moving ring bearing; the stationary ring includes: the stator, the excitation framework and the coil; the movable ring and the static ring are both arranged in the shell and are connected by a connecting bearing (); the shell is divided into two spaces by a partition board, a stator is arranged in the center of the shell along the axial direction of the shell, excitation frameworks are respectively fixed at two ends of the stator in the two spaces, a coil is arranged in each excitation framework, a controller is respectively connected with each coil through a lead, and a moving ring is respectively arranged in the space enclosed by the coil, the shell, the partition board and the stator, wherein: the outer wall of the outer excitation magnetic ring is fixed on the inner wall of the shell, the circumference of the outer excitation magnetic ring is uniformly distributed with an even number of 2N inner teeth of the outer excitation magnetic ring, the inner excitation magnetic ring is fixed on the middle partition plate of the shell, the inner excitation magnetic ring and the outer excitation ring coaxially rotate, the inner diameter of the inner excitation magnetic ring is connected with the stator through a connecting bearing and keeps clearance fit, the circumference of the inner excitation magnetic ring is uniformly distributed with an even number of 2N outer teeth of the inner excitation ring, the number of the inner teeth of the outer excitation magnetic ring is equal to that of the outer teeth of the inner excitation ring, the inner teeth of the outer excitation magnetic ring and the outer teeth of the inner excitation ring are mutually corresponding in the axial direction of the shell, the other end of the inner excitation magnetic ring is provided with a movable ring bearing, a balance weight disc is fixed on the outer ring of the movable ring bearing, the two sides of the balance weight disc are respectively provided with a first balance weight and, the convex ring is provided with a plurality of holes, the holes are divided into a hole group provided with permanent magnets and a hole group provided with soft iron, and the hole groups provided with the permanent magnets and the hole groups provided with the soft iron are arranged in sequence at intervals along the circumference of the convex ring.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: the permanent magnet hole group is internally provided with an even number of holes, the distance between every two holes is equal, each hole is internally provided with a permanent magnet, the N pole of the permanent magnet in one hole faces towards the external teeth of the inner exciting ring, the S pole faces towards the internal teeth of the outer exciting ring, the S pole of the permanent magnet in the adjacent hole faces towards the external teeth of the inner exciting ring, the N pole faces towards the internal teeth of the outer exciting ring, the hole group of the soft iron is internally provided with an even number of holes, the distance between every two holes is equal to the hole distance in the hole group of the permanent magnet, and the distance between the hole group provided with the permanent magnet and the hole group provided with the soft iron is 1.5 times of the hole distance in the hole group of the permanent magnet or the hole distance in the hole group of the.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: the rotating ring further comprises: the movable bearing comprises a movable ring end cover, a movable bearing outer ring positioning sleeve and a movable bearing inner ring positioning sleeve, wherein the movable ring end cover is fixed on the inner circumference of an outer excitation magnetic ring on one side of a counterweight disc, the movable bearing outer ring positioning sleeve and the movable bearing inner ring positioning sleeve are arranged in a space defined by an excitation framework, the movable ring end cover, an inner excitation magnetic ring and a movable ring bearing, the movable bearing outer ring positioning sleeve is sleeved on the counterweight disc, one end of the movable bearing outer ring positioning sleeve abuts against the outer ring of the movable ring bearing, the movable bearing inner ring positioning sleeve is sleeved on the inner excitation magnetic ring, and one end of the movable bearing inner ring positioning sleeve abuts against the.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: the radial excitation electromagnetic slip ring type automatic balancing device further comprises: the excitation structure comprises a bearing fastener and an excitation framework end cover, wherein a connecting bearing is arranged between the outer circumference of a stator and an inner excitation ring, the connecting bearing is sleeved on the stator, one end of the connecting bearing props against the stator and the inner excitation ring, the bearing fastener is arranged at the other end of the connecting bearing, and the excitation framework end cover is fixed on an excitation framework between the excitation framework and a movable ring end cover.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: the first balancing weight and the second balancing weight are semicircular disc-shaped parts which are respectively arranged on two sides of each balancing weight plate.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: the shell covering the outer side of the excitation framework is provided with a reference magnet, a reference Hall element is arranged at the corresponding position of the excitation framework, and the reference Hall element senses the position of the reference magnet and is connected with a controller through a lead.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: each first balancing weight close to the coil is provided with a positioning magnet, a positioning Hall element is arranged at the corresponding position of the end cover of the excitation framework, and the positioning Hall element senses the position of the positioning magnet and is connected with the controller through a lead.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: the baffle is integrated with the housing.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: the stator, the excitation framework, the external excitation magnetic ring, the internal excitation magnetic ring and the movable bearing outer ring positioning sleeve are made of soft magnetic materials; the shell and the counterweight plate are made of magnetism isolating materials, and the first counterweight block and the second counterweight block are made of tungsten-copper alloy, brass, stainless steel or aluminum alloy materials.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device, which comprises: the radial excitation electromagnetic slip ring type automatic balancing device is fixed at the shaft end of the rotating device through a connecting flange.
The invention relates to a radial excitation electromagnetic slip ring type automatic balancing device which is arranged at the end part of a rotating shaft of a rotating device, in the working process, a controller inputs positive and negative alternative driving voltage to a coil, a static ring generates an alternating magnetic field on the side surface of a dynamic ring according to the driving voltage, an inner excitation magnetic ring and an outer excitation magnetic ring in the dynamic ring are quickly magnetized under the action of the magnetic field, and the balance weight discs in the dynamic ring are driven to rotate step by step relative to the rotating device under the action of electromagnetic force by utilizing the interaction force between the inner excitation magnetic ring and the outer excitation magnetic ring and permanent magnets and soft irons on the balance weight discs, and because the two balance weight discs are provided with eccentric mass blocks with the same balancing capacity, the phase position of the central lines of the two eccentric mass blocks and the included angle between the balance weight blocks are adjusted by the step rotation of the two balance weight discs, the mass distribution in the balancing device can be changed on, the unbalanced vibration of the rotated device is suppressed online. Compared with the traditional axial excitation structure, the radial excitation structure solves the problem of the beat collision and grinding between the inner excitation magnetic ring and the outer excitation ring of the counterweight plate, the fit clearance between the counterweight plate and the inner excitation magnetic ring and the outer excitation magnetic ring can be smaller, and the soft iron is used for replacing part of permanent magnets, so that the radial excitation structure has competitive advantages in the aspects of balance capacity, balance speed, stability and the like.
Drawings
FIG. 1 is a schematic cross-sectional view of an automatic balancing device for a radial excitation electromagnetic slip ring according to the present invention;
FIG. 2 is a schematic view of the matching relationship of the outer excitation ring, the inner excitation ring and the weight plate at the position A-A of FIG. 1;
FIG. 3 is an enlarged partial magnetic circuit analysis diagram of the automatic balancing device of the radial excitation electromagnetic slip ring of the invention;
FIG. 4 is an enlarged magnetic circuit analysis diagram of the outer excitation magnetic ring, the inner excitation magnetic ring and the counterweight plate in the self-locking state of the automatic balancing device of the radial excitation electromagnetic slip ring of the invention;
FIG. 5 is a schematic diagram of the matching relationship of the outer excitation magnetic ring, the inner excitation magnetic ring and the counterweight plate at the middle position of the stepping state of the automatic balancing device for the radial excitation electromagnetic slip ring of the invention;
fig. 6 is a schematic diagram of the matching relationship of the outer excitation magnetic ring, the inner excitation magnetic ring and the counterweight plate at the final position of the stepping state of the automatic balancing device for the radial excitation electromagnetic slip ring of the invention.
In fig. 1 to 6,
Detailed Description
As shown in fig. 1, the radial excitation electromagnetic slip ring type automatic balancing apparatus of the present invention is fixed to the shaft end of a rotating
The rotating ring includes: the device comprises a
The inner excitation ring is divided into two spaces by a
The outer wall of the outer excitation
A
As shown in fig. 2, a raised
The stationary ring includes:
The inner ring of the connecting bearing 27 is matched with the outer surface of the
The
The
During operation, the stationary ring does not rotate with the follower ring. When the balancing device needs to act, the static ring generates an alternating magnetic field on the side surface of the moving ring under the action of a control signal, the core component
The automatic balancing device of the radial excitation electromagnetic slip ring is of an axisymmetric structure, as shown in figure 4, a quarter structure of the device is taken for magnetic circuit analysis, and the transmission principle of the magnetic circuit is explained as follows: the
The outer excitation
The material of the
As shown in fig. 4, in the self-locking state, under the condition of no external magnetic field, the magnetic fields formed by the
Under the action of an external magnetic field, the external
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.
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