阅读说明：本技术 闪粉圣诞球喷涂设备及其工作方法 (Flash powder Christmas ball spraying equipment and working method thereof ) 是由 周宗佑 于 2019-12-09 设计创作，主要内容包括：本发明涉及一种闪粉圣诞球喷涂设备及其工作方法,包括隧道式喷涂箱,所述喷涂箱两侧设置有一对用以输送插装有圣诞球的挂架的输送链条,喷涂箱内具有装有闪粉漆的料槽,所述输送链条从料槽两侧上方通过,位于料槽上方设置有向从料槽上方通过的圣诞球喷涂闪粉漆的喷涂机构；所述料槽底部连接有通往喷涂机构的供料管。本发明闪粉圣诞球喷涂设备结构新颖,设计合理,使用方便,生产效率高,利用喷涂的方式将闪粉漆喷涂在圣诞球上,能够使得闪粉漆在圣诞球上分布均匀,一方面能够减少漆料使用量,减低成本,同时还能够保证圣诞球表面闪粉漆均匀光整,提高产品品相。(The invention relates to a flashing powder Christmas ball spraying device and a working method thereof, and the flashing powder Christmas ball spraying device comprises a tunnel type spraying box, wherein a pair of conveying chains used for conveying hangers inserted with Christmas balls are arranged at two sides of the spraying box; the bottom of the trough is connected with a feeding pipe leading to the spraying mechanism. The flash powder Christmas ball spraying equipment is novel in structure, reasonable in design, convenient to use and high in production efficiency, and the flash powder paint is sprayed on the Christmas balls in a spraying mode, so that the flash powder paint can be uniformly distributed on the Christmas balls, the use amount of paint can be reduced, the cost can be reduced, the flash powder paint on the surfaces of the Christmas balls can be guaranteed to be uniform and smooth, and the appearance of products can be improved.)

1. The utility model provides a flash powder ball spraying equipment on christmas, its characterized in that: the spraying box is internally provided with a material groove filled with flash paint, the conveying chains pass through the upper parts of the two sides of the material groove, and a spraying mechanism for spraying the flash paint to the Christmas balls passing through the upper parts of the material groove is arranged above the material groove; the bottom of the trough is connected with a feeding pipe leading to the spraying mechanism.

2. The powder-adhering Christmas ball spraying device of claim 1, wherein: the spraying mechanism comprises a rack positioned above the spraying box, a transverse movable plate capable of transversely reciprocating is mounted on the rack, a support is fixedly connected below the seat plate, a vertical seat plate is fixedly connected to the lower end of the support, a vertical movable plate capable of moving up and down relative to the vertical seat plate is mounted on the vertical seat plate, and a spray head connected with the feeding pipe is mounted below the vertical movable plate.

3. The powder-adhering Christmas ball spraying device of claim 2, wherein: the sprayer comprises a shell, wherein the upper part of the shell is conical, the lower part of the shell is circular, a nozzle is arranged at the lower end of the shell, an inlet is formed in the upper end of the shell, an impeller is mounted on the inner side of the large end of the conical part of the shell, a support is arranged in the nozzle of the shell, a central shaft extending upwards is mounted in the middle of the support, and the impeller is rotatably mounted at the upper end of the.

4. The powder-adhering Christmas ball spraying device of claim 3, wherein: vertical fly leaf lower extreme fixedly connected with is used for installing the fixed axle of shower nozzle, shower nozzle upper end entry is the tubulose, install first fixation clamp on the fixed axle, be connected with an adjustment disk on the first fixation rack, install the second fixation clamp on the adjustment disk, on the tubulose entry clamping and the second fixation clamp of shower nozzle, the second fixation clamp is connected on the adjustment disk through a pair of adjusting bolt, set up a pair of and two adjusting bolt complex arc slot hole on the adjustment disk.

5. The powder-adhering Christmas ball spraying device of claim 2, wherein: the motor is installed on the frame, a driving sprocket is installed on a main shaft of the motor, a driven sprocket connected with the driving sprocket through a transmission chain is installed on the left side of the driving sprocket, the moving direction of the transmission chain is parallel to the moving direction of the transverse movable plate, and a connecting rod is connected between the transverse movable plate and the transmission chain.

6. The powder-adhering Christmas ball spraying device of claim 2, wherein: the vertical seat plate is provided with a sliding groove in sliding fit with the vertical movable plate, a lead screw extending into the sliding groove is arranged at the top of the vertical seat plate in a penetrating mode, the lower end of the lead screw is rotatably connected with the upper end of the vertical movable plate, and a hand wheel is installed at the upper end of the lead screw.

7. The powder-adhering Christmas ball spraying device of claim 1, wherein: the conveying chain is provided with a sinking section located in the front of the feeding direction of the trough, the sinking section of the conveying chain is composed of a first sinking section and a second sinking section which are different in height, the first sinking section is located in the front of the second sinking section and is highly lower than the second sinking section, the spraying box is provided with a glue rolling groove located below the middle of the first sinking section of the conveying chain, and a glue backflow plate with a downward front end inclining and extending to the glue rolling groove is arranged below the middle of the second sinking section of the conveying chain.

8. The powder-adhering Christmas ball spraying device of claim 7, wherein: the conveying chains on the two sides are provided with insertion pipes which can rotate relative to the conveying chains and are in insertion fit with the two ends of the hanging rack, chain wheels which rotate synchronously with the insertion pipes are sleeved on the insertion pipes of the conveying chains on one side, first transmission chains which are meshed with the chain wheels of the insertion pipes on the conveying chains are installed on the upper portion of the side wall of the spraying box where the trough is located, second transmission chains which are meshed with the chain wheels of the insertion pipes on the conveying chains are arranged below the second sinking sections of the conveying chains, and chains or racks which are meshed with the chain wheels of the insertion pipes on the conveying chains are arranged below the first sinking sections of the conveying chains.

9. A method of operating a powder-adhered christmas sphere painting apparatus as claimed in claim 8, wherein: (1) manually inserting the hanging rack inserted with the Christmas balls into the insertion pipe of the conveying chain at the front end of the spraying box; (2) the conveying chain drives the hanging rack to reach the first sinking section, the Christmas balls on the hanging rack are immersed in the glue rolling groove, and meanwhile, the hanging rack moves and rotates to enable the Christmas balls on the left and the right of the hanging rack to be coated with the glue; (3) the conveying chain drives the hanging rack to reach a second sinking section, the hanging rack rotates rapidly to throw off redundant glue on the surface of the Christmas ball, and the thrown-off glue falls onto the glue flow return plate and flows back to the glue rolling groove; (4) when the conveying chain drives the hanging rack to be close to the trough, the hanging rack rotates fast to pass through the trough from the top, and the spraying mechanism sprays the flashing paint on the Christmas ball at the same time.

Technical Field

The invention relates to a flash powder Christmas ball spraying device and a working method thereof.

Background

The current production method of the glittering powder Christmas ball is that the Christmas ball is sunk into a powder coating groove filled with glittering powder paint, and the surface of the Christmas ball is coated with the glittering powder paint; the mode can wrap up in too much shimmering powder lacquer on christmas ball surface like this, and it is big not only to shimmer the powder lacquer use amount, with high costs, and the distribution of shimmering powder lacquer on christmas ball is inhomogeneous moreover, influences the article looks of christmas ball.

Disclosure of Invention

In view of this, the invention aims to provide a glittering Christmas ball spraying device and a working method thereof, which can effectively reduce the usage amount of glittering paint and reduce the cost.

The invention is realized by adopting the following scheme: a kind of flashing powder Christmas ball spraying equipment, including the tunnel type spraying box, there are a pair of conveying chains used for conveying the stores pylon inserted with Christmas ball on both sides of the said spraying box, there are troughs equipped with flashing paint in the spraying box, the said conveying chain passes through from trough both sides upper side, locate above trough and have spraying mechanism to spraying flashing paint to Christmas ball that passes through from trough upper side; the bottom of the trough is connected with a feeding pipe leading to the spraying mechanism.

Further, the spraying mechanism comprises a rack located above the spraying box, a transverse movable plate capable of transversely reciprocating is mounted on the rack, a support is fixedly connected to the lower portion of the seat plate, a vertical seat plate is fixedly connected to the lower end of the support, a vertical movable plate capable of moving up and down relative to the vertical seat plate is mounted on the vertical seat plate, and a sprayer connected with the feeding pipe is mounted below the vertical movable plate.

Further, the shower nozzle includes that upper portion is the toper lower part and is the circular shape casing, and the casing lower extreme has the spout, and the casing upper end has the entry, the impeller is installed to the big end inboard of the toper portion of casing, be provided with the support in the casing spout, the support mid-mounting has the center pin that upwards extends, the impeller rotates to be installed in the center pin upper end.

Further, vertical fly leaf lower extreme fixedly connected with is used for installing the fixed axle of shower nozzle, shower nozzle upper end entry is the tubulose, install first fixation clamp on the fixed axle, be connected with an adjustment disk on the first fixation rack, install the second fixation clamp on the adjustment disk, on the tubulose entry clamping and the second fixation clamp of shower nozzle, the second fixation clamp is connected on the adjustment disk through a pair of adjusting bolt, set up a pair of and two adjusting bolt complex arc slot holes on the adjustment disk.

Further, install a motor on the frame, install drive sprocket on the main shaft of motor, be located the drive sprocket left side and install rather than the driven sprocket who is connected through drive chain, drive chain's direction of motion is parallel with the direction of motion of horizontal fly leaf, be connected with the connecting rod between horizontal fly leaf and the drive chain.

Furthermore, be provided with on the vertical bedplate with vertical fly leaf sliding fit's spout, the lead screw that stretches into in the spout is worn to be equipped with at vertical bedplate top, the lead screw lower extreme rotates with vertical fly leaf upper end to be connected, and the hand wheel is installed to the lead screw upper end.

Furthermore, the top of the spraying box is provided with a spraying window positioned above the trough, and the spraying mechanism is positioned above the spraying window.

Further, the conveying chain is provided with a sinking section located in the front of the feeding direction of the trough, the sinking section of the conveying chain is composed of a first sinking section and a second sinking section which are different in height, the first sinking section is located in the front of the second sinking section and is highly lower than the second sinking section, the spraying box is internally provided with a glue rolling groove located in the middle of the first sinking section of the conveying chain, and a glue backflow plate with a downward front end and extending to the glue rolling groove is arranged in the middle of the second sinking section of the conveying chain.

Furthermore, insertion pipes which can rotate relative to the conveying chains and are matched with the two ends of the hanging rack in an inserting mode are mounted on the conveying chains on the two sides, chain wheels which rotate synchronously with the insertion pipes are sleeved on the insertion pipes of the conveying chains on one side, and chains meshed with the chain wheels of the insertion pipes on the conveying chains are mounted on the upper portion of the side wall of the spraying box where the trough is located; and a first transmission chain meshed with a chain wheel of the insertion pipe on the conveying chain is arranged on the upper part of the side wall of the spraying box where the trough is located, a second transmission chain meshed with the chain wheel of the insertion pipe on the conveying chain is arranged below a second sinking section of the conveying chain, and a chain or a rack meshed with the chain wheel of the insertion pipe on the conveying chain is arranged below the first sinking section of the conveying chain.

The other technical scheme of the invention is as follows: the working method of the powder-sticking Christmas ball spraying equipment comprises the following steps that (1) a hanging frame inserted with Christmas balls is manually inserted into an insertion pipe of a conveying chain at the front end of a spraying box; (2) the conveying chain drives the hanging rack to reach the first sinking section, the Christmas balls on the hanging rack are immersed in the glue rolling groove, and meanwhile, the hanging rack moves and rotates to enable the Christmas balls on the left and the right of the hanging rack to be coated with the glue; (3) the conveying chain drives the hanging rack to reach a second sinking section, the hanging rack rotates rapidly to throw off redundant glue on the surface of the Christmas ball, and the thrown-off glue falls onto the glue flow return plate and flows back to the glue rolling groove; (4) when the conveying chain drives the hanging rack to be close to the trough, the hanging rack rotates fast to pass through the trough from the top, and the spraying mechanism sprays the flashing paint on the Christmas ball at the same time.

Compared with the prior art, the invention has the following beneficial effects: the flash powder Christmas ball spraying equipment is novel in structure, reasonable in design, convenient to use and high in production efficiency, and the flash powder paint is sprayed on the Christmas balls in a spraying mode, so that the flash powder paint can be uniformly distributed on the Christmas balls, the use amount of paint can be reduced, the cost can be reduced, the flash powder paint on the surfaces of the Christmas balls can be guaranteed to be uniform and smooth, and the appearance of products can be improved.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to specific embodiments and accompanying drawings.

Drawings

FIG. 1 is a side view of a construction of an embodiment of the invention;

FIG. 2 is a schematic view of the partial configuration of FIG. 1;

FIG. 3 is a schematic view of the partial configuration of FIG. 1;

FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2;

FIG. 5 is a view taken along direction K in FIG. 2;

FIG. 6 is a schematic view of a sprinkler installation in an embodiment of the present invention;

FIG. 7 is a top view of FIG. 6;

FIG. 8 is a schematic view showing the internal structure of the head in the embodiment of the present invention;

the reference numbers in the figures illustrate: 100-spraying box, 110-conveying chain, 111-inserting pipe, 112-chain wheel, 113-first sinking section, 114-second sinking section, 120-spraying window, 130-chain or rack, 140-glue reflux plate, 150-first transmission chain, 160-second transmission chain, 200-trough, 210-feeding pipe, 300-spraying mechanism, 310-frame, 320-transverse movable plate, 321-bracket, 330-vertical base plate, 331-screw rod, 340-vertical movable plate, 341-fixed shaft, 342-first fixed clamp, 343-adjusting disk, 344-second fixed clamp, 345-arc long hole, 350-spraying head, 351-shell, 352-impeller, 353-bracket, 354-central shaft, 360-motor, 370-transmission chain, 380-connecting rod, 400-hanging rack, 500-Christmas ball and 600-glue rolling groove.

Detailed Description

As shown in fig. 1 to 3, a glittering powder christmas ball spraying device comprises a tunnel type spraying box 100, wherein a pair of conveying chains 110 used for conveying hangers 400 inserted with christmas balls 500 are arranged on two sides of the spraying box 100, the conveying chains are driven by a main motor, a material groove 200 filled with glittering powder paint is arranged in the spraying box, the conveying chains 110 pass through the upper parts of the two sides of the material groove, and a spraying mechanism 300 used for spraying the glittering powder paint to the christmas balls passing through the upper parts of the material groove is arranged above the material groove 200; the bottom of the trough is connected with a feeding pipe 210 leading to the spraying mechanism, and a pneumatic conveying pump is connected on the feeding pipe in series; the flash powder paint is sent to a spray head through a feeding pipe to be sprayed downwards, the spray head is sprayed on a Christmas ball passing through the upside of a material groove, and meanwhile, redundant paint is directly dropped into the material groove to be recycled; the mode that utilizes the spraying is with shining the powder lacquer spraying on ball on christmas, can make to shine the powder lacquer and distribute evenly on ball on christmas, can reduce the paint vehicle extravagant on the one hand, can also guarantee the even finishing of ball surface shining powder lacquer on christmas simultaneously, improves the product appearance.

In this embodiment, the spraying mechanism 300 includes the frame 310 that is located the spraying case top, but install horizontal reciprocating motion's horizontal fly leaf 320 in the frame 310, bedplate below fixedly connected with support 321, a vertical bedplate 330 of support 321 lower extreme fixedly connected with, install the vertical fly leaf 340 that can reciprocate relative to it on the vertical bedplate, install the shower nozzle 350 with the feed pipe 210 is connected below the vertical fly leaf, drive all shower nozzles lateral shifting through the lateral shifting of horizontal fly leaf, and then guarantee that the ball on the hanger on christmas can both obtain thorough spraying, avoid appearing omitting.

In this embodiment, the nozzle 350 includes a casing 351 having a conical upper portion and a circular lower portion, the casing 351 having a lower end with a nozzle, the casing 351 having an inlet at an upper end thereof, an impeller 352 mounted on an inner side of a large end of the conical portion of the casing, a support 353 provided in the nozzle of the casing, a central shaft 354 extending upward and mounted in the middle of the support, the impeller rotatably mounted on the upper end of the central shaft, when the flash paint is sprayed out from the inlet of the nozzle, the impeller is rotated by pressure of the flash paint, and the rotating impeller sprays out the sprayed flash paint from the nozzle after scattering the flash paint.

In this embodiment, a fixed shaft 341 for installing a nozzle is fixedly connected to the lower end of the vertical movable plate 340, an inlet at the upper end of the nozzle is tubular, a first fixed clamp 342 is installed on the fixed shaft, an adjusting plate 343 is connected to the first fixed frame, a second fixed clamp 344 is installed on the adjusting plate, the tubular inlet of the nozzle is clamped on the second fixed clamp, the second fixed clamp is connected to the adjusting plate through a pair of adjusting bolts, and a pair of arc-shaped long holes 345 matched with the two adjusting bolts is formed in the adjusting plate; the spray angle of the spray head can be adjusted by rotating the first fixing frame on the fixing shaft, and meanwhile, the spray angle of the spray head can also be adjusted by rotating the second fixing clamp after the adjusting bolt is unscrewed.

In this embodiment, an installation motor 360 in frame 310, install drive sprocket on the main shaft of motor, be located the drive sprocket left side and install rather than the driven sprocket who is connected through drive chain, drive chain 370's direction of motion is parallel with the direction of motion of horizontal fly leaf, be connected with connecting rod 380 between horizontal fly leaf and the drive chain, still install the guide axle that is used for horizontal fly leaf lateral shifting to lead in the frame, horizontal fly leaf downside install with guide axle sliding fit's guide holder.

In this embodiment, be provided with on the vertical bedplate 330 with vertical movable plate sliding fit's spout, the lead screw 331 that stretches into in the spout is worn to be equipped with at vertical bedplate top, lead screw and the screw hole screw-thread fit on vertical movable plate upper portion, the lead screw lower extreme is connected with vertical movable plate upper end rotation, and the hand wheel is installed to the lead screw upper end, rotates the hand wheel, can drive vertical movable plate through the lead screw and reciprocate, and then the height of adjustment shower nozzle.

In this embodiment, the top of the spraying box 100 is provided with a spraying window 120 above the trough, and the spraying mechanism 300 is above the spraying window.

In this embodiment, the conveyor chain 110 has the section of sinking that is located silo feeding direction the place ahead on, and the section of sinking of conveyor chain comprises the first section of sinking 113 and the second section of sinking 114 that highly differs, and first section of sinking is located second section of sinking the place ahead and highly is less than the second section of sinking, the spraying incasement is provided with the glue rolling groove 600 that is located the middle below of the first section of sinking of conveyor chain, the middle below of the second section of sinking of conveyor chain is provided with the glue backward flow board 140 that the front end downward sloping extends to the glue rolling groove, and christmas ball after the glue rolling makes unnecessary glue fall on the glue backward flow board and flow back in the glue rolling groove through rotating when moving to the second section of sinking.

In this embodiment, the two side conveying chains are provided with insertion tubes 111 which can rotate relative to the conveying chains and are matched with two ends of the hanging rack in an inserting mode, a chain wheel 112 which rotates synchronously with the insertion tubes is sleeved on the insertion tube of the one side conveying chain, a first transmission chain 150 which is meshed with the chain wheel of the insertion tube on the conveying chain is installed on the upper portion of the side wall of the spraying box at the position of the trough, the first transmission chain is driven by a first auxiliary motor, a second transmission chain 160 which is meshed with the chain wheel of the insertion tube on the conveying chain is arranged below the second sunken section of the conveying chain, the second transmission chain is driven by a second auxiliary motor, and a chain or a rack 130 which is meshed with the chain wheel of the insertion tube on the conveying chain is arranged below the first sunken section of.

When the conveying chain conveying hanging rack reaches a first sinking section, the Christmas balls on the hanging rack are immersed into glue in the glue rolling groove, the inserting pipes can be driven to rotate due to the fact that the chain wheel 112 of the inserting pipes on the conveying chain on one side is matched with the chain or the rack 130, the whole hanging rack is further enabled to rotate, the hanging rack passes through the glue rolling groove while rotating, and the Christmas balls on the hanging rack can be guaranteed to be immersed into the glue rolling groove for glue rolling; after the glue rolling is finished, the Christmas ball is in the second sinking section, redundant glue on the surface of the Christmas ball is thrown off by the high-speed rotation of the hanging frame and falls on the glue backflow plate and flows back to the glue rolling groove, if the chain or the rack 130 is still used, the inserting pipe is driven by the conveying chain to move, so that the chain wheel and the chain or the rack 130 are matched to rotate, the rotating speed of the Christmas ball is consistent with that of the first sinking section, and the redundant glue on the surface of the Christmas ball is not thrown off, therefore, the inserting pipe is driven to rotate by the second driving chain which can actively move in the second sinking section, and the rotating speed of the hanging frame is improved; similarly, when spraying powder, the hanging frame is required to have higher rotating speed, and the Christmas balls on the hanging frame are sprayed uniformly and thoroughly, so that the inserting pipes are driven to rotate by the first transmission chain, the hanging frame can spray powder through the material grooves at higher rotating speed, and the surface of the Christmas balls can be sprayed with flash powder paint uniformly and thinly; according to the Christmas ball of different specifications, the moving speed of the first transmission chain and the second transmission chain can be controlled, and then the rotating speed of the hanging rack can be adjusted.

The working method of the powder sticking Christmas ball spraying equipment comprises the following steps that (1) a hanging frame inserted with Christmas balls is manually inserted into an insertion pipe 111 of a conveying chain 110 at the front end of a spraying box 100; (2) the conveying chain 110 drives the hanging rack 400 to reach the first sinking section, the Christmas balls on the hanging rack are immersed in the glue rolling groove 600, and meanwhile, the chain wheel 112 on the inserting pipe 111 and the chain or the rack 130 are meshed with the hanging rack to move and rotate while the hanging rack moves, so that the left Christmas balls and the right Christmas balls on the hanging rack are wrapped with the glue; (3) the conveying chain 110 drives the hanging rack 400 to reach a second sinking section, the chain wheel 112 on the inserting pipe 111 is meshed with a second transmission chain, the second transmission chain moves to drive the hanging rack to rotate rapidly to throw off redundant glue on the surface of the Christmas ball, and the thrown-off glue falls onto the glue flow return plate and flows back to the glue rolling groove; (4) when the conveying chain 110 drives the hanging rack 400 to be close to the trough 200, the chain wheel 112 on the insertion pipe 111 is meshed with the first transmission chain, the first transmission chain moves to drive the hanging rack to rotate quickly to pass through the trough, and meanwhile, the spraying mechanism sprays the flashing paint on the Christmas ball; when the Christmas ball which finishes spraying the powder coating arrives at the rear end of the spraying box along with the hanging rack, the hanging rack is manually taken down.

Any embodiment disclosed herein above is meant to disclose, unless otherwise indicated, all numerical ranges disclosed as being preferred, and any person skilled in the art would understand that: the preferred ranges are merely those values which are obvious or representative of the technical effect which can be achieved. Since the numerical values are too numerous to be exhaustive, some of the numerical values are disclosed in the present invention to illustrate the technical solutions of the present invention, and the above-mentioned numerical values should not be construed as limiting the scope of the present invention.

If the invention discloses or relates to parts or structures which are fixedly connected to each other, the fixedly connected parts can be understood as follows, unless otherwise stated: a detachable fixed connection (for example using bolts or screws) is also understood as: non-detachable fixed connections (e.g. riveting, welding), but of course, fixed connections to each other may also be replaced by one-piece structures (e.g. manufactured integrally using a casting process) (unless it is obviously impossible to use an integral forming process).

In addition, terms used in any technical solutions disclosed in the present invention to indicate positional relationships or shapes include approximate, similar or approximate states or shapes unless otherwise stated.

Any part provided by the invention can be assembled by a plurality of independent components or can be manufactured by an integral forming process.

Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present invention and not to limit the same; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.