Determining elevator car position using vibration
阅读说明:本技术 使用振动确定电梯轿厢位点 (Determining elevator car position using vibration ) 是由 S.苏迪 于 2019-08-20 设计创作,主要内容包括:提供了用于确定电梯轿厢位点的方法和系统。方面包括通过处理器操作机器室传感器来收集与在电梯系统的机器室中的一个或多个组件相关联的振动数据,其中电梯系统包括电梯轿厢和井道,并且分析振动数据来确定电梯轿厢在井道中的位置。(Methods and systems for determining elevator car location are provided. Aspects include operating, by a processor, a machine room sensor to collect vibration data associated with one or more components in a machine room of an elevator system, wherein the elevator system includes an elevator car and a hoistway, and analyzing the vibration data to determine a position of the elevator car in the hoistway.)
1. A system for determining elevator car location, the system comprising:
a controller coupled to the memory;
a sensor affixed to a point proximate to a machine of an elevator system, wherein the elevator system includes a hoistway and an elevator car;
wherein the controller is configured to:
operating the sensor to collect vibration data associated with one or more components of the machine; and
analyzing the vibration data to determine a position of the elevator car in the hoistway.
2. The system of claim 1, further comprising:
a proximity sensor affixed to a moving component of the elevator car, the sensor operated by the controller; and
a sensor affixed to a location within the hoistway of the elevator system.
3. The system of claim 1, wherein the sensor is a passive actuator.
4. The system of claim 2, wherein the controller is further configured to:
performing an initialization operation on the elevator car, the initialization operation comprising:
operating the elevator car to travel to a synchronized floor in the hoistway, the synchronized floor corresponding to the location of the actuator in the hoistway;
operating the elevator car to travel to each of a plurality of floors in the hoistway and collecting vibration data with the machine room sensor; and
storing the vibration data in a memory.
5. The system of claim 4, wherein the controller is further configured to collect travel time data during the initialization operation of the elevator car.
6. The system of claim 1, wherein the controller is further configured to:
collecting, by the machine room sensor, synchronization data from a component of the machine room, wherein synchronization data includes vibration data associated with operation of the elevator car; and
analyzing the synchronization data to determine a synchronization point at which the elevator car is located in the hoistway.
7. The system of claim 6, wherein the controller is further configured to:
in response to determining that the elevator car is located at the synchronization point, operating the elevator car to travel to each of a plurality of floors in the hoistway and collecting vibration data with the machine room sensor; and
storing the vibration data in a memory.
8. The system of claim 1, wherein the controller is further configured to:
operating an elevator operation sensor to collect elevator operation data associated with the elevator car based at least on determining the position of the elevator car in the hoistway; and
associating the elevator operation data with the position of the elevator car.
9. The system of claim 8, wherein the controller is further configured to transmit the elevator operation data to a state-based maintenance system.
10. The system of claim 4, wherein determining the position of the elevator car in the hoistway comprises comparing the vibration data to the vibration data stored in memory to identify the position of the elevator car in the hoistway.
11. The system of claim 10, wherein the controller is further configured to generate a confidence score for one or more floor locations in the hoistway based on the comparing the vibration data to the vibration data stored in the memory, wherein determining the position of the elevator car in the hoistway is based at least in part on the confidence score for the one or more floor locations.
12. A method for determining an elevator car location, the method comprising:
collecting, by a processor, vibration data associated with one or more components in a machine room of an elevator system, wherein the elevator system includes an elevator car and a hoistway; and
analyzing the vibration data to determine a position of the elevator car in the hoistway.
13. The method of claim 12, wherein the elevator system further comprises:
a proximity sensor affixed to a moving component of the elevator car; and
a sensor affixed to a location within the hoistway of the elevator system.
14. The method of claim 13, further comprising:
performing an initialization operation on the elevator car, the initialization operation comprising:
operating the elevator car to travel to a synchronized floor in the hoistway, the synchronized floor corresponding to the location of the actuator in the hoistway;
operating the elevator car to travel to each of a plurality of floors in the hoistway and collecting vibration data with the machine room sensor; and
storing the vibration data in a memory.
15. The method of claim 14, further comprising collecting travel time data during the initialization operation of the elevator car.
16. The method of claim 12, further comprising:
collecting, by the machine room sensor, synchronization data from a component of the machine room, wherein synchronization data includes vibration data associated with operation of the elevator car; and
analyzing the synchronization data to determine a synchronization point at which the elevator car is located in the hoistway.
17. The method of claim 16, further comprising:
in response to determining that the elevator car is located at the synchronization point, operating the elevator car to travel to each of a plurality of floors in the hoistway and collecting vibration data with the machine room sensor; and
storing the vibration data in a memory.
18. The method of claim 12, further comprising:
operating an elevator operation sensor to collect elevator operation data associated with the elevator car based at least on determining the position of the elevator car in the hoistway; and
associating the elevator operation data with the position of the elevator car.
19. The method of claim 18, further comprising communicating the elevator operation data to a state-based maintenance system.
20. The method of claim 14, wherein determining the position of the elevator car in the hoistway comprises comparing the vibration data to the vibration data stored in memory to identify the position of the elevator car in the hoistway.
Technical Field
The subject matter disclosed herein relates generally to elevator systems and, more particularly, to a system for determining elevator car position in an elevator system using vibration.
Background
Elevator systems typically operate with various sensors that are utilized to determine the position of an elevator car within a hoistway. At the same time, sensor data can be collected to predict maintenance needs and any changes to the operating state. Sensor data collected from various sensors is most useful when correlating to the location of the elevator car within the hoistway.
Disclosure of Invention
According to one embodiment, a system is provided. The system includes a controller coupled to a memory, a sensor affixed (affix) to a point proximate to a machine of an elevator system, wherein the elevator system includes a hoistway and an elevator car, and wherein the controller is configured to operate the sensor to collect vibration data associated with one or more components of the machine and analyze the vibration data to determine a position of the elevator car in the hoistway.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: a proximity sensor affixed to a moving component of the elevator car, the sensor operated by the controller, and a sensor affixed to a location within a hoistway of the elevator system.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: the sensor is a passive actuator.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: the controller is further configured to perform an initialization operation on the elevator car, the initialization operation including operating the elevator car to travel to a synchronized floor in the hoistway, the synchronized floor corresponding to a location of the actuator in the hoistway, operating the elevator car to travel to each of a plurality of floors in the hoistway and collecting vibration data by the machine room sensor, and storing the vibration data in the memory.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: the controller is further configured to collect travel time data during an initialization operation of the elevator car.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: the controller is further configured to collect synchronization data from a component of the machine room via the machine room sensor, wherein the synchronization data includes vibration data associated with operation of the elevator car, and analyze the synchronization data to determine a synchronization point at which the elevator car is located in the hoistway.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: the controller is further configured to operate the elevator car to travel to each of a plurality of floors in the hoistway and collect vibration data by the machine room sensor and store the vibration data in the memory in response to determining that the elevator car is located at the synchronization point.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: the controller is further configured to operate the elevator operation sensor to collect elevator operation data associated with the elevator car based at least on determining the position of the elevator car in the hoistway, and associate the elevator operation data with the position of the elevator car.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: the controller is further configured to transmit the elevator operation data to a state based maintenance system.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: determining the position of the elevator car in the hoistway includes comparing the vibration data to vibration data stored in memory to identify the position of the elevator car in the hoistway.
In addition or as an alternative to one or more of the features described above, a further embodiment of the system may comprise: the controller is further configured to generate a confidence score for one or more floor locations in the hoistway based on comparing the vibration data to the vibration data stored in the memory, wherein determining the position of the elevator car in the hoistway is based at least in part on the confidence score for the one or more floor locations.
According to one embodiment, a method is provided. The method includes operating, by a processor, a machine room sensor to collect vibration data associated with one or more components in a machine room of an elevator system, wherein the elevator system includes an elevator car and a hoistway, and analyzing the vibration data to determine a position of the elevator car in the hoistway.
In addition or as an alternative to one or more of the features described above, a further embodiment of the method may comprise: wherein the elevator system further comprises a proximity sensor affixed to a moving component of the elevator car and a sensor affixed to a location within a hoistway of the elevator system.
In addition or as an alternative to one or more of the features described above, a further embodiment of the method may comprise: performing an initialization operation on the elevator car, the initialization operation including operating the elevator car to travel to a synchronized floor in the hoistway, the synchronized floor corresponding to a location of the actuator in the hoistway, operating the elevator car to travel to each of a plurality of floors in the hoistway and collecting vibration data by the machine room sensor, and storing the vibration data in a memory.
In addition or as an alternative to one or more of the features described above, a further embodiment of the method may comprise: travel time data is collected during an initialization operation of the elevator car.
In addition or as an alternative to one or more of the features described above, a further embodiment of the method may comprise: the method includes collecting synchronization data from a component of the machine room by a machine room sensor, wherein the synchronization data includes vibration data associated with operation of the elevator car, and analyzing the synchronization data to determine a synchronization point at which the elevator car is located in the hoistway.
In addition or as an alternative to one or more of the features described above, a further embodiment of the method may comprise: in response to determining that the elevator car is located at the synchronization point, operating the elevator car to travel to each of a plurality of floors in the hoistway and collecting vibration data by the machine room sensor, and storing the vibration data in a memory.
In addition or as an alternative to one or more of the features described above, a further embodiment of the method may comprise: based at least on determining the position of the elevator car in the hoistway, operating an elevator operation sensor to collect elevator operation data associated with the elevator car, and associating the elevator operation data with the position of the elevator car.
In addition or as an alternative to one or more of the features described above, a further embodiment of the method may comprise: elevator operation data is communicated to a state based maintenance system.
In addition or as an alternative to one or more of the features described above, a further embodiment of the method may comprise: determining the position of the elevator car in the hoistway includes comparing the vibration data to vibration data stored in memory to identify the position of the elevator car in the hoistway.
Drawings
The present disclosure is illustrated by way of example and is not limited by the accompanying figures, in which like references indicate similar elements.
Fig. 1 is a schematic illustration of an elevator system that can employ various embodiments of the present disclosure;
FIG. 2 depicts a block diagram of a computer system for use in implementing aspects of one or more embodiments of the present disclosure;
fig. 3 depicts a block diagram of an
fig. 4 depicts a flow diagram of a method for determining elevator car location in accordance with one or more embodiments of the present disclosure.
Detailed Description
As shown and described herein, various features of the present disclosure will be presented. Various embodiments may have the same or similar features and therefore the same or similar features may be labeled with the same reference number, but the beginning of the reference number is the different first number of the figure for which the feature is shown. Thus, for example, the element "a" shown in diagram X may be labeled "Xa" and similar features in diagram Z may be labeled "Za". Although similar reference numerals may be used in a generic sense, various embodiments will be described and various features may include variations, modifications, etc. (whether explicitly described or otherwise as would be appreciated by those skilled in the art).
Fig. 1 is a perspective view of an
The
The
The
Although roping systems are shown and described, elevator systems that employ other methods and mechanisms for moving an elevator car within a hoistway (such as hydraulic and/or ropeless elevators) can employ embodiments of the present disclosure. FIG. 1 is merely a non-limiting example presented for purposes of illustration and explanation.
Referring to FIG. 2, there is shown an embodiment of a processing system 200 for implementing the teachings herein. In this embodiment, the system 200 has one or more central processing units (processors) 21a, 21b, 21c, etc. (collectively or generically referred to as processor 21). In one or more embodiments, each processor 21 may comprise a Reduced Instruction Set Computer (RISC) microprocessor. The processor 21 is coupled via a system bus 33 to a system memory 34 (RAM) and various other components. Read Only Memory (ROM) 22 is coupled to system bus 33 and may include a basic input/output system (BIOS) that controls certain basic functions of system 200.
FIG. 2 further depicts an input/output (I/O)
In the exemplary embodiment, processing system 200 includes a graphics processing unit 41. Graphics processing unit 41 is a specialized electronic circuit designed to manipulate and alter memory to speed up the generation of images in a frame buffer intended for output to a display. In general, the graphics processing unit 41 is very efficient in manipulating computer graphics and image processing, and has a highly parallel structure, which makes the graphics processing unit 41 more efficient than a general purpose CPU for algorithms in which large block processing is done in parallel. The processing system 200 described herein is merely exemplary and is not intended to limit the scope of the application, use, and/or techniques of this disclosure, which can be embodied in various forms known in the art.
Thus, as configured in FIG. 2, the system 200 includes processing power in the form of a processor 21, storage power including a
Turning now to an overview of technology more particularly related to aspects of the present disclosure, the collection of elevator performance data can be useful for predicting maintenance needs of an elevator system. However, to help make elevator performance data as useful as possible for predicting these maintenance needs, the data should be combined with the specific location of the elevator within the elevator hoistway. For example, if it is determined that a landing door is malfunctioning based on some sensor readings, the sensor data needs to be linked to a specific floor in order to assist in repair, so maintenance can be performed on the correct door. Likewise, maintenance personnel may want to know whether poor door performance is tied to all landing doors or to a particular landing door. Generally, elevator systems are able to know which floor the elevator is at by using a monitoring device that can communicate with the elevator controller, or by using sensors in the hoistway to determine which floor the elevator car is passing or landing on. However, installing these sensors in communication with the elevator controller can be expensive, particularly for existing elevator systems. There is a need for an easy to install, low cost system that can determine the location of an elevator car within an elevator hoistway.
Turning now to an overview of aspects of the present disclosure, one or more embodiments address the shortcomings of the prior art described above by providing an elevator car position sensing system that utilizes a combination of proximity sensors located on moving components of an elevator within a hoistway of a building. Also, the passive actuator is located at a fixed location within the hoistway. The passive actuator can be sensed by the proximity sensor and because the passive actuator is at a fixed location, the elevator car location can be synchronized (initialized) at the fixed location. For example, a passive actuator can be located at a particular floor (e.g., the top floor) of a building and synchronize an elevator car as it travels to that particular floor. In one or more embodiments, the elevator car location sensing system can also utilize sensors located in a control area such as the machine room or any other location of the elevator system (such as, for example, on the machine itself or attached to a sheave). The sensor is capable of detecting vibration patterns during operation of the elevator car. Based on these vibration patterns, a controller in electronic communication with the sensor can learn and determine the location of the elevator car within the hoistway. The detection of the vibration pattern, together with the synchronization sensor described above, enables the determination of the elevator car position. The elevator car location sensing system can trigger other sensors (vibration sensors, etc.) to collect sensor data that can be saved and/or transmitted to a state based management (CBM) system. Some example sensor data that can be collected by other sensors includes floor level accuracy sensing and other similar information related to each landing. In one or more embodiments, the elevator car position sensing system can be utilized during installation of a new elevator system or can be utilized to retrofit an existing elevator system due to its independence.
Turning now to a more detailed description of aspects of the present disclosure, fig. 3 depicts an
In one or more embodiments, the
In one or more embodiments, the
In one or more embodiments, the
In one or more embodiments, the
Fig. 4 depicts a flow diagram of a method for determining elevator car location in accordance with one or more embodiments. The method 400 includes operating, by a processor, a machine room sensor to collect vibration data associated with one or more components in a machine room of an elevator system, wherein the elevator system includes an elevator car and a hoistway, as shown in block 402. Also at block 404, the method 400 includes analyzing the vibration data to determine a position of the elevator car in the hoistway.
Additional processes may also be included. It is to be understood that the flow depicted in fig. 4 represents a diagram and that other flows may be added or existing flows may be removed, modified or rearranged without departing from the scope and spirit of the present disclosure
A detailed description of one or more embodiments of the disclosed apparatus and methods is presented herein by way of example and not limitation with reference to the figures.
The term "about" is intended to include a degree of error associated with measuring a particular quantity based on equipment available at the time of filing an application.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms "a" and "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
While the disclosure has been described with reference to one or more exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this disclosure, but that the disclosure will include all embodiments falling within the scope of the claims.
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