阅读说明：本技术 一种环氧树脂真空浇注设备及其浇注工艺 (Epoxy resin vacuum casting equipment and casting process thereof ) 是由 刘元媛 于 2021-06-11 设计创作，主要内容包括：本发明公开了一种环氧树脂真空浇注设备,属于真空浇注技术领域,包括环氧树脂真空浇注主体,所述环氧树脂真空浇注主体的下端安装有多个支撑板,所述环氧树脂真空浇注主体的两侧均安装有进料管,所述进料管远离环氧树脂真空浇注主体的一侧安装有过滤装置；所述过滤装置包括连接环、封闭板、连接杆、输料管、滤网、连接管和过滤筒,所述进料管远离环氧树脂真空浇注主体的一侧安装有连接管；本发明还公开了一种环氧树脂真空浇注设备的浇注工艺,本发明通过设置过滤装置,使得设备能够通过滤网对物料中可能存在的杂质进行一定的过滤与收集,从而降低了杂质影响到工作进行的可能,进而提高了设备与工艺的工作能力。(The invention discloses epoxy resin vacuum casting equipment, which belongs to the technical field of vacuum casting and comprises an epoxy resin vacuum casting main body, wherein a plurality of supporting plates are arranged at the lower end of the epoxy resin vacuum casting main body; the filtering device comprises a connecting ring, a sealing plate, a connecting rod, a conveying pipe, a filter screen, a connecting pipe and a filter cylinder, wherein the connecting pipe is arranged on one side of the feeding pipe, which is far away from the epoxy resin vacuum casting main body; the invention also discloses a pouring process of the epoxy resin vacuum pouring equipment, and the equipment can filter and collect impurities possibly existing in the material through the filter screen by arranging the filter device, so that the possibility that the impurities influence the working process is reduced, and the working capacity of the equipment and the process is improved.)

1. The utility model provides an epoxy vacuum casting equipment, includes epoxy vacuum casting main part (1), its characterized in that: the lower end of the epoxy resin vacuum casting main body (1) is provided with a plurality of supporting plates (6), the two sides of the epoxy resin vacuum casting main body (1) are provided with feeding pipes (3), and one side, far away from the epoxy resin vacuum casting main body (1), of each feeding pipe (3) is provided with a filtering device (2);

the filtering device (2) comprises a connecting ring (21), a closing plate (22), a connecting rod (24), a material conveying pipe (25), a filter screen (26), a connecting pipe (27) and a filter cylinder (28), a connecting pipe (27) is arranged on one side of the feeding pipe (3) far away from the epoxy resin vacuum casting main body (1), a filter cylinder (28) is arranged on the outer side of the top end of the connecting pipe (27), a conveying pipe (25) is arranged on one side of the filter cylinder (28) far away from the epoxy resin vacuum casting main body (1), the top of the filter cylinder (28) is provided with a closing plate (22) through screw threads, a connecting ring (21) is arranged at the inner side of the filter cylinder (28) and at the position corresponding to the material conveying pipe (25), two connecting rods (24) are installed between the closing plate (22) and the connecting ring (21), and a filter screen (26) is installed on the inner side of the connecting ring (21).

2. The epoxy resin vacuum casting apparatus according to claim 1, wherein: and an observation window (23) is arranged on the inner side of the closing plate (22).

3. The epoxy resin vacuum casting apparatus according to claim 1, wherein: the inner diameter of the filter cartridge (28) is equal to the outer diameter of the connecting ring (21).

4. The epoxy resin vacuum casting apparatus according to claim 1, wherein: mobile device (4) are installed to the below of backup pad (6), mobile device (4) include arch rubber slab (42), movable plate (43), spliced pole (44), casing (45) and removal wheel (48), spliced pole (44) are installed to the below of backup pad (6), movable plate (43) are installed to the below of spliced pole (44), the outside sliding connection of movable plate (43) has casing (45), install arch rubber slab (42) between the outside bottom surface of movable plate (43) and the inboard bottom surface of casing (45), removal wheel (48) are installed to the below of casing (45).

5. The epoxy resin vacuum casting apparatus according to claim 4, wherein: a knob (46) is arranged on one side of the shell (45) and at a position corresponding to the moving plate (43), and a screw rod (47) is installed on one side, close to the shell (45), of the knob (46).

6. The epoxy resin vacuum casting apparatus according to claim 4, wherein: and a moving cylinder (41) is installed on the outer side of the shell (45) and below the knob (46) through threads.

7. The epoxy resin vacuum casting apparatus according to claim 1, wherein: a processing device (5) is arranged below the supporting plate (6) and at a position corresponding to the movable cylinder (41), the treatment device (5) comprises a treatment box (51), a fan (52), a sealing block (53), an air suction hopper (54), a net cylinder (55) and active carbon (56), a processing box (51) is arranged below the supporting plate (6) and at a position corresponding to the movable cylinder (41), a fan (52) is arranged on one side of the treatment box (51) close to the connecting column (44), a plurality of air suction hoppers (54) are arranged on one side of the processing box (51) far away from the fan (52), the bottom of the treatment box (51) is provided with a sealing block (53) through threads, a net cylinder (55) is installed on the inner side of the treatment box (51) and at a position corresponding to the sealing block (53), and activated carbon (56) is filled on the inner side of the net cylinder (55).

8. The casting process of the epoxy resin vacuum casting equipment based on any of claims 1 to 7, characterized in that: the method comprises the following steps:

firstly, screwing a moving cylinder (41) in each moving device (4) to enable the moving cylinder to be away from the ground, rotating each knob (46) to enable a screw rod (47) to be separated from a moving plate (43), then pushing an epoxy resin vacuum casting body (1) to enable equipment to be moved to a position needing casting through a moving wheel (48), buffering vibration in the moving process through relative movement between the moving plate (43) and a shell (45) through an arched rubber plate (42), reversely rotating each moving cylinder (41) to enable the moving cylinder to be abutted to the ground after the moving cylinder is moved to a specified position, and then reversely rotating each knob (46) to enable the screw rod (47) to be connected with the moving plate (43) again;

secondly, materials are conveyed into a filter cylinder (28) through a conveying pipe (25) in the filter device (2), then the materials pass through a filter screen (26) and a connecting pipe (27) to enter a feeding pipe (3) and further enter the epoxy resin vacuum casting main body (1), impurities are blocked by the filter screen (26) and are left in the filter cylinder (28), after all the materials enter the epoxy resin vacuum casting main body (1), a closing plate (22) is rotated in the reverse direction to be separated from the filter cylinder (28), then a connecting ring (21), the filter screen (26) and the impurities on the connecting ring are pulled out, and then the impurities are collected;

thirdly, operating the epoxy resin vacuum casting main body (1) to process the materials, and discharging the materials after processing so as to perform casting;

fourthly, starting a fan (52) in each processing device (5), and under the action of the fan (52), enabling odor and air in the pouring process to enter a processing box (51) through an air suction hopper (54), wherein the odor is processed by activated carbon (56) in a net cylinder (55), and the air is exhausted through the fan (52);

and fifthly, after the pouring is finished, closing the fan (52) and the epoxy resin vacuum pouring main body (1), and finishing the work.

Technical Field

The invention belongs to the technical field of vacuum casting, and particularly relates to epoxy resin vacuum casting equipment and a casting process thereof.

Background

The vacuum casting technology refers to the development of epoxy resin casting from atmospheric pressure molding to vacuum molding. The vacuum casting molding enables bubbles in the casting material to be discharged more easily, the internal quality and the appearance quality of the product are greatly improved, and the development of power transmission and transformation technology is promoted.

The prior art has the following problems: 1. most of the existing epoxy resin vacuum casting equipment and casting processes thereof have the problem that impurities are easy to mix in materials before processing, so that the working capacity of the equipment and the processes is reduced; 2. most of the existing epoxy resin vacuum pouring equipment and pouring processes thereof have the problem that the position of the equipment cannot be moved easily, so that the labor burden of a user is increased, and the convenience of the equipment and the process is further reduced; 3. most of the existing epoxy resin vacuum casting equipment and the casting process thereof have the problem that materials easily give off peculiar smell harmful to human bodies, so that the health of users is easily affected by the peculiar smell, and the practicability of the equipment and the process is further reduced.

Disclosure of Invention

To solve the problems set forth in the background art described above. The invention provides epoxy resin vacuum casting equipment which has the characteristics of high working capacity, strong convenience and good practicability.

The invention also provides a casting process of the epoxy resin vacuum casting equipment.

In order to achieve the purpose, the invention provides the following technical scheme: the epoxy resin vacuum casting equipment comprises an epoxy resin vacuum casting main body, wherein a plurality of supporting plates are installed at the lower end of the epoxy resin vacuum casting main body, feeding pipes are installed on two sides of the epoxy resin vacuum casting main body, and a filtering device is installed on one side, far away from the epoxy resin vacuum casting main body, of each feeding pipe;

filter equipment includes go-between, closing plate, connecting rod, conveying pipeline, filter screen, connecting pipe and cartridge filter, the connecting pipe is installed to one side that epoxy vacuum casting main part was kept away from to the inlet pipe, the cartridge filter is installed in the top outside of connecting pipe, the conveying pipeline is installed to one side that epoxy vacuum casting main part was kept away from to the cartridge filter, the closing plate is installed through the screw thread at the top of cartridge filter, the inboard of cartridge filter and the position corresponding with the conveying pipeline are provided with the go-between, install two connecting rods between closing plate and the go-between, the filter screen is installed to the inboard of go-between.

Furthermore, an observation window is arranged on the inner side of the closing plate.

Further, the inside diameter of the filter cartridge is equal to the outside diameter of the connection ring.

Further, the mobile device is installed to the below of backup pad, the mobile device includes arch rubber slab, movable plate, spliced pole, casing and removal wheel, the spliced pole is installed to the below of backup pad, the movable plate is installed to the below of spliced pole, the outside sliding connection of movable plate has the casing, install arch rubber slab between the outside bottom surface of movable plate and the inboard bottom surface of casing, the removal wheel is installed to the below of casing.

Furthermore, a knob is arranged on one side of the shell and at a position corresponding to the moving plate, and a screw rod is installed on one side of the knob, which is close to the shell.

Furthermore, a moving cylinder is installed on the outer side of the shell and below the knob through threads.

Further, below of backup pad and with remove a corresponding position and install processing apparatus, processing apparatus is including handling case, fan, closed piece, inhaling gas fill, a net section of thick bamboo and active carbon, the below of backup pad and with remove a corresponding position and install and handle the case, handle the case and install the fan near one side of spliced pole, handle one side that the fan was kept away from to the case and install a plurality of gas fills of inhaling, the closed piece is installed through the screw thread in the bottom of handling the case, handle the inboard of case and install a net section of thick bamboo with the corresponding position of closed piece, the inboard packing of a net section of thick bamboo has active carbon.

Further, the pouring process of the epoxy resin vacuum pouring equipment comprises the following steps:

firstly, screwing a moving cylinder in each moving device to enable the moving cylinder to be away from the ground, rotating each knob to enable a screw to be separated from a moving plate, then pushing an epoxy resin vacuum casting main body to enable equipment to move to a position to be cast through a moving wheel, buffering vibration in the moving process through relative motion between the moving plate and a shell through an arched rubber plate by the equipment, reversely rotating each moving cylinder to enable the moving cylinder to be abutted against the ground after moving to a specified position, and then reversely rotating each knob to enable the screw to be connected with the moving plate again;

secondly, feeding the materials into a filter cylinder through a material conveying pipe in the filter device, then feeding the materials into a feeding pipe through a filter screen and a connecting pipe, further feeding the materials into an epoxy resin vacuum casting main body, stopping impurities by the filter screen, remaining in the filter cylinder, rotating a closing plate to separate the materials from the filter cylinder after all the materials enter the epoxy resin vacuum casting main body, then pulling out a connecting ring, the filter screen and the impurities on the connecting ring, and then collecting the impurities;

thirdly, operating the epoxy resin vacuum casting main body to process the materials, and discharging the materials after processing so as to carry out casting;

fourthly, starting the fans in the treatment devices, and under the action of the fans, enabling the peculiar smell and air in the pouring process to enter the treatment box through the air suction hopper, treating the peculiar smell by the activated carbon in the net cylinder, and discharging the air through the fans;

and fifthly, after the pouring is finished, closing the fan and the epoxy resin vacuum pouring main body, and finishing the work.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, by arranging the filtering device, the equipment can filter and collect impurities possibly existing in the material through the filter screen to a certain extent, so that the possibility that the impurities influence the operation is reduced, and the working capacity of the equipment and the process is improved.

2. According to the invention, the moving device is arranged, so that the equipment can move the position of the equipment by the moving wheel when needed, and the vibration generated in the moving process can be buffered, thus the labor burden of a user is reduced, and the convenience of the equipment and the process is further improved.

3. According to the invention, by arranging the treatment device, the equipment can carry out certain treatment on the peculiar smell generated in the pouring work through the activated carbon when required, so that the influence of the peculiar smell on a user is reduced, and the practicability of the equipment and the process is further improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure of the filtering apparatus of the present invention;

FIG. 3 is a schematic diagram of a mobile device according to the present invention;

FIG. 4 is a perspective view of the treatment apparatus of the present invention;

FIG. 5 is a schematic view of the processing apparatus according to the present invention.

In the figure: 1. vacuum casting the main body with epoxy resin; 2. a filtration device; 21. a connecting ring; 22. a closing plate; 23. an observation window; 24. a connecting rod; 25. a delivery pipe; 26. filtering with a screen; 27. a connecting pipe; 28. a filter cartridge; 3. a feed pipe; 4. a mobile device; 41. moving the drum; 42. an arched rubber plate; 43. moving the plate; 44. connecting columns; 45. a housing; 46. a knob; 47. a screw; 48. a moving wheel; 5. a processing device; 51. a treatment tank; 52. a fan; 53. a sealing block; 54. an air suction hopper; 55. a net drum; 56. activated carbon; 6. and a support plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Referring to fig. 1-5, the present invention provides the following technical solutions: the epoxy resin vacuum casting equipment comprises an epoxy resin vacuum casting main body 1, wherein a plurality of supporting plates 6 are arranged at the lower end of the epoxy resin vacuum casting main body 1, feeding pipes 3 are arranged on two sides of the epoxy resin vacuum casting main body 1, and a filtering device 2 is arranged on one side, away from the epoxy resin vacuum casting main body 1, of each feeding pipe 3;

filter equipment 2 includes go-between 21, closing plate 22, connecting rod 24, conveying pipeline 25, filter screen 26, connecting pipe 27 and cartridge filter 28, connecting pipe 27 is installed to one side that inlet pipe 3 kept away from epoxy vacuum casting main part 1, cartridge filter 28 is installed in the top outside of connecting pipe 27, conveying pipeline 25 is installed to one side that epoxy vacuum casting main part 1 was kept away from to cartridge filter 28, closing plate 22 is installed through the screw thread in cartridge filter 28's top, cartridge filter 28's inboard and the position corresponding with conveying pipeline 25 are provided with go-between 21, install two connecting rods 24 between closing plate 22 and the go-between 21, filter screen 26 is installed to the inboard of go-between 21.

Further, in the present invention, the inside of the closing plate 22 is installed with an observation window 23,

by adopting the technical scheme, the user can conveniently observe the condition in the filter cartridge 28.

Further, in the present invention, the inside diameter of the filter cartridge 28 is equal to the outside diameter of the connection ring 21,

by adopting the above technical solution, a gap between the filter cartridge 28 and the connection ring 21 is prevented.

When the embodiment is used, when the epoxy resin vacuum casting main body 1 needs to be conveyed, a material is conveyed into the filter cylinder 28 through the conveying pipe 25 in the filtering device 2, then the material passes through the filter screen 26 and the connecting pipe 27 to enter the feeding pipe 3, and then enters the epoxy resin vacuum casting main body 1, impurities are blocked by the filter screen 26 and remain in the filter cylinder 28, a user can observe the condition in the filter cylinder 28 through the observation window 23, after all the materials enter the epoxy resin vacuum casting main body 1, the closing plate 22 is rotated to be separated from the filter cylinder 28, then the closing plate 22 is pulled, the connecting ring 21, the filter screen 26 and the impurities on the connecting rod 24 are pulled out by the closing plate 22, then the impurities are collected, and the conveying is finished;

example 2

The present embodiment is different from embodiment 1 in that: the moving device 4 is arranged below the supporting plate 6, the moving device 4 comprises an arched rubber plate 42, a moving plate 43, a connecting column 44, a shell 45 and a moving wheel 48, the connecting column 44 is arranged below the supporting plate 6, the moving plate 43 is arranged below the connecting column 44, the shell 45 is connected to the outer side of the moving plate 43 in a sliding mode, the arched rubber plate 42 is arranged between the bottom surface of the outer side of the moving plate 43 and the bottom surface of the inner side of the shell 45, the moving wheel 48 is arranged below the shell 45,

through adopting above-mentioned technical scheme for equipment can be when needs through removing the position that wheel 48 removed self, and can cushion the vibrations that produce in the removal process, thereby has alleviateed user's work burden.

In the present invention, a knob 46 is disposed at a position corresponding to the moving plate 43 on one side of the housing 45, a screw 47 is mounted on one side of the knob 46 close to the housing 45,

by adopting the technical scheme, the worker can prevent the moving plate 43 and the shell 45 from moving relatively when needed.

Further, in the present invention, a moving cylinder 41 is screw-mounted at a position outside the housing 45 and below the knob 46,

by adopting the technical scheme, the equipment can prevent the equipment from moving by the mutual abutting between the moving cylinder 41 and the ground when needed.

When the position of the equipment needs to be moved, the moving cylinders 41 in the moving devices 4 are screwed to be away from the ground, the knobs 46 are rotated to enable the screw rods 47 to be separated from the moving plate 43, the epoxy resin vacuum casting body 1 is pushed, the equipment is moved to a specified position through the moving wheels 48, the equipment buffers vibration in the moving process through relative movement between the moving plate 43 and the shell 45 through the arched rubber plates 42, the connecting columns 44 play a role in connection, after the equipment is moved to the specified position, the moving cylinders 41 are rotated reversely to be abutted to the ground, then the knobs 46 are rotated reversely to enable the screw rods 47 to be connected with the moving plate 43 again, and the movement is finished;

example 3

This example is different from examples 1 and 2 in that: a processing device 5 is arranged below the supporting plate 6 and at a position corresponding to the moving cylinder 41, the processing device 5 comprises a processing box 51, a fan 52, a sealing block 53, an air suction hopper 54, a net cylinder 55 and activated carbon 56, the processing box 51 is arranged below the supporting plate 6 and at a position corresponding to the moving cylinder 41, the fan 52 is arranged at one side of the processing box 51 close to the connecting column 44, the air suction hoppers 54 are arranged at one side of the processing box 51 far away from the fan 52, the sealing block 53 is arranged at the bottom of the processing box 51 through threads, the net cylinder 55 is arranged at the inner side of the processing box 51 and at a position corresponding to the sealing block 53, the activated carbon 56 is filled at the inner side of the net cylinder 55,

through adopting above-mentioned technical scheme for equipment can carry out certain processing to the peculiar smell that produces in the pouring work through active carbon 56 when needs, thereby has reduced the influence of peculiar smell to the user.

When the odor generated in the pouring process needs to be treated in the use of the embodiment, the fans 52 in the treatment devices 5 are started, under the action of the fans 52, the odor and air in the pouring process enter the treatment box 51 through the air suction hopper 54, the odor is treated by the activated carbon 56 in the mesh cylinder 55, and the air is discharged through the fans 52, so that the odor generated in the pouring process is treated.

The invention further discloses a pouring process of the epoxy resin vacuum pouring equipment, which comprises the following steps:

firstly, screwing the moving cylinders 41 in the moving devices 4 to enable the moving cylinders to be away from the ground, rotating the knobs 46 to enable the screw rods 47 to be separated from the moving plates 43, then pushing the epoxy resin vacuum casting body 1 to enable the equipment to move to a position to be cast through the moving wheels 48, buffering vibration in the moving process through relative movement between the moving plates 43 and the shell 45 through the arched rubber plates 42, reversely rotating the moving cylinders 41 to enable the moving cylinders to be abutted against the ground after moving to a specified position, and then reversely rotating the knobs 46 to enable the screw rods 47 to be connected with the moving plates 43 again;

secondly, materials are conveyed into a filter cylinder 28 through a conveying pipe 25 in the filter device 2, then the materials pass through a filter screen 26 and a connecting pipe 27 to enter a feeding pipe 3 and further enter the epoxy resin vacuum casting main body 1, impurities are blocked by the filter screen 26 and are left in the filter cylinder 28, after all the materials enter the epoxy resin vacuum casting main body 1, a closing plate 22 is rotated to be separated from the filter cylinder 28, then a connecting ring 21, the filter screen 26 and the impurities on the connecting ring are pulled out, and then the impurities are collected;

thirdly, operating the epoxy resin vacuum casting main body 1 to process the materials, and discharging the materials after processing so as to perform casting;

fourthly, starting the fan 52 in each processing device 5, and under the action of the fan 52, enabling the odor and air in the pouring process to enter the processing box 51 through the air suction hopper 54, processing the odor by the activated carbon 56 in the net cylinder 55, and discharging the air through the fan 52;

and fifthly, after the pouring is finished, closing the fan 52 and the epoxy resin vacuum pouring main body 1, and finishing the work.

The structure and principle of the epoxy resin vacuum casting main body 1 and the feeding pipe 3 are disclosed in a novel epoxy resin vacuum casting device disclosed in Chinese patent application No. CN 202021096165.0.

The working principle and the using process of the invention are as follows: firstly, the moving cylinders 41 in each moving device 4 are screwed to be away from the ground, each knob 46 is rotated to enable the screw rods 47 to be separated from the moving plates 43, the epoxy resin vacuum casting main body 1 is pushed, the equipment is moved to a position to be cast through the moving wheels 48, the equipment buffers the vibration in the moving process through the relative movement between the moving plates 43 and the shell 45 through the arched rubber plates 42, the connecting columns 44 play a role of connection, after the equipment moves to a specified position, each moving cylinder 41 is rotated reversely to enable the equipment to be abutted against the ground, then each knob 46 is rotated reversely, the screw rods 47 are connected with the moving plates 43 again, then the materials are sent into the filter cylinders 28 through the material conveying pipes 25 in the filter devices 2, then the materials pass through the filter screens 26 and the connecting pipes 27 to enter the material feeding pipes 3 and then enter the epoxy resin vacuum casting main body 1, and impurities are blocked by the filter screens 26, remaining in the filter cartridge 28, the user can observe the conditions inside the filter cartridge 28 through the observation window 23, when all the materials enter the epoxy resin vacuum casting main body 1, the closing plate 22 is rotated to be separated from the filter cylinder 28, then the closing plate 22 is pulled, the closing plate 22 pulls out the connecting ring 21, the filter screen 26 and impurities on the connecting ring through the connecting rod 24, then collecting impurities, operating the epoxy resin vacuum casting main body 1 to process the materials, after processing, the material is discharged, whereupon casting takes place, the fans 52 in the respective handling devices 5 are activated, under the action of the fan 52, the odor and air in the pouring process enter the processing box 51 through the air suction hopper 54, the odor is processed by the active carbon 56 in the net cylinder 55, and the air is discharged through the fan 52, and after the casting is finished, the fan 52 and the epoxy resin are closed to carry out vacuum casting on the main body 1, and the work is finished.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.