Stokehole dust removal device for magnesium smelting reduction furnace by silicothermic process
阅读说明:本技术 硅热法冶镁还原炉炉前除尘装置 (Stokehole dust removal device for magnesium smelting reduction furnace by silicothermic process ) 是由 赵校军 李连杰 周远富 俞立锋 魏玉周 陈刚 邢维旦 刘衍辉 于 2018-07-25 设计创作,主要内容包括:一种硅热法冶镁还原炉炉前除尘装置,包括可移动的除尘机构及架设于还原炉上方的吸尘机构,还原炉内装有若干卧式还原罐,所述除尘机构包括过滤箱及安装在过滤箱上的进气管及排气管,所述吸尘机构包括吸尘罩及与吸尘罩连通的集气管,所述集气管与进气管可拆卸连接,所述吸尘罩包括对称设置的第一吸尘罩及第二吸尘罩,所述第一吸尘罩及第二吸尘罩分别可转动地安装于还原罐端口的前方,该除尘装置结构紧凑,除尘效果好,有助于环境保护。(The utility model provides a silicothermic process smelts magnesium reduction furnace stokehold dust collector, includes mobilizable dust removal mechanism and erects the dust absorption mechanism in the reduction furnace top, is equipped with a plurality of horizontal reduction jars in the reduction furnace, dust removal mechanism includes the rose box and installs intake pipe and the blast pipe on the rose box, dust absorption mechanism includes suction hood and the discharge that communicates with the suction hood, the connection can be dismantled with the intake pipe to the discharge, the suction hood is including the first suction hood and the second suction hood that the symmetry set up, first suction hood and second suction hood are rotationally installed in the place ahead of reduction jar port respectively, and this dust collector compact structure, dust removal effect is good, helps environmental protection.)
1. A stokehold dust collector of silicothermic magnesium reduction furnace for get rid of the smoke and dust before the reduction furnace, be equipped with the horizontal reduction jar that a plurality of has circular port in the reduction furnace, the reduction jar extends upward at the port rear and is equipped with vacuum tube, dust collector includes mobilizable dust removal mechanism and erects the dust absorption mechanism in reduction jar top, dust removal mechanism includes the rose box and installs intake pipe and the blast pipe on the rose box, dust absorption mechanism is including being located the suction hood in port the place ahead and the discharge tube that communicates with the suction hood, its characterized in that: the dust hood comprises a first dust hood and a second dust hood which are symmetrically arranged, the first dust hood and the second dust hood are rotatably arranged in front of the port of the reduction pot respectively, and arc-shaped openings are formed in the first dust hood and the second dust hood in the vertical direction respectively.
2. The stokehole dust collector of the silicothermic magnesium-smelting reduction furnace of claim 1, wherein: the arc-shaped openings of the first dust hood and the second dust hood are combined to form a continuous semicircle when being closed, and the vacuum tube of the reduction tank can pass through the middle of the first dust hood and the second dust hood when the arc-shaped openings of the first dust hood and the second dust hood are separated.
3. The stokehole dust collector of the silicothermic magnesium-smelting reduction furnace of claim 1, wherein: the first dust hood and the second dust hood respectively comprise a base part with an arc-shaped opening and a switching part extending from the base part to the rear of the reduction tank, and the switching part is of a hollow tubular structure and is communicated with the inside of the base part.
4. The stokehole dust collector of the silicothermic magnesium-smelting reduction furnace of claim 3, wherein: the gas collecting pipe is provided with a pair of telescopic sleeves corresponding to the reduction tanks respectively, and the switching part can be inserted into the telescopic sleeves.
5. The stokehole dust collector of the silicothermic magnesium-smelting reduction furnace of claim 4, wherein: the telescopic tube is provided with an L-shaped plug connector.
6. The stokehole dust collector of the silicothermic magnesium-smelting reduction furnace of claim 4, wherein: the first dust collection cover and the second dust collection cover are respectively provided with an operating handle which protrudes forwards, the base parts of the first dust collection cover and the second dust collection cover can be respectively rotated along the vertical direction by grasping the operating handle, and the first dust collection cover and the second dust collection cover can be pulled out from the telescopic sleeve along the horizontal direction.
7. The stokehole dust collector of the silicothermic magnesium-smelting reduction furnace of claim 1, wherein: the port of the reduction pot is ring-shaped with an inner diameter and an outer diameter, and the radius of the arc-shaped opening is larger than the inner diameter of the port of the reduction pot and smaller than the outer diameter of the port.
8. The dust removing device in front of the silicothermic magnesium smelting reduction furnace according to any one of claims 1 to 7, wherein: the upper end of the vacuum-pumping pipe is provided with a telescopic flexible connecting pipe, and the flexible connecting pipe is connected with the vacuum pipe through a flange.
9. The dust removing device in front of the silicothermic magnesium smelting reduction furnace according to any one of claims 1 to 7, wherein: the dust removal mechanism is characterized in that a funnel-shaped dust collection part is arranged below a filter box of the dust removal mechanism, a discharge port is formed in the lower end of the dust collection part, and the filter box is fixedly installed on a trolley with rollers through a support.
Technical Field
The invention relates to the field of metal smelting auxiliary equipment, in particular to a dust removal device used in front of a reduction furnace for smelting magnesium by a silicothermic process.
Background
The silicothermic process is the main method for smelting magnesium at present, and the common method for reducing magnesium by the process comprises the steps of mixing calcined dolomite obtained by calcining dolomite with ferrosilicon and fluorite according to a proportion, finely grinding and pelletizing, putting the pelletized pellets into a reduction tank of a reduction furnace, a plurality of reduction tanks are arranged in the reduction furnace, the tank bodies of the reduction tanks are arranged in the reduction furnace, the tank openings extend out of the furnace front position outside the reduction furnace, then the reduction tank is sealed and vacuumized, the reduction tank is heated to over 1200 ℃ by a reduction furnace, the ferrosilicon is reduced and calcined under the condition of vacuum high temperature to generate magnesium vapor, the generated magnesium vapor escapes to the tank opening under the action of a vacuum system, a cooling water jacket is arranged near the tank opening, the magnesium vapor reaches the cooling water jacket and is condensed to form crystallized magnesium, after the reduction is finished, opening the reduction tank to take out the crystallized magnesium from the reduction tank for further refining, cleaning the reducing slag in the reduction tank, and then filling new raw materials for the next production cycle.
A large amount of smoke and dust are generated in the processes of opening the reduction tank to obtain the crystallized magnesium, slagging off and loading, so that the working and surrounding environments are seriously polluted, the working environment is severe, and the physical health of workers is influenced. For this reason, those skilled in the art have developed dust-removing devices for use in mechanical slag-raking and charging equipment, such as: the dust removal device of the vacuum smelting reduction magnesium combined operation vehicle disclosed by the Chinese patent CN201520709012.1 is provided with a dust removal tank, the top of the dust removal tank is provided with a dust removal device with one end sealed and the other end communicated with a filter pipe of a draught fan, the device can be arranged in front of a reduction furnace for dust removal, but inevitably occupies the operation space in front of the furnace, so that the operation and dust removal in front of the furnace are difficult to be carried out simultaneously. According to the central dust removal station dust removal system of the magnesium metal smelting reducing slag high-pressure slagging-off and charging system disclosed by the Chinese patent CN201410632709.3, although the main facility is arranged at a position far away from the front of the reducing furnace, a vehicle-mounted dust hood is left in front of the reducing furnace, and the occupied space in front of the reducing furnace cannot be completely eliminated. The problems that the operation is complicated due to the intermittent movable dust hood, the investment is large due to the fact that a central dust removal station dust removal system needs to be arranged on each reduction furnace, and the like exist.
In view of the above, it is necessary to design a dust removing device in front of a reduction furnace for smelting magnesium by a silicothermic process to solve the above problems.
Disclosure of Invention
The invention aims to provide a stokehole dust removal device of a silicothermic magnesium smelting reduction furnace, which has a reasonable structure, is safe and reliable.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a front dust removal device of a magnesium smelting reduction furnace by a silicothermic process is used for removing smoke dust in front of the reduction furnace, a plurality of horizontal reduction tanks with round ports are arranged in the reduction furnace, a vacuum tube extends upwards behind the ports of the reduction tanks, the dust removal device comprises a movable dust removal mechanism and a dust collection mechanism erected above the reduction tanks, the dust removal mechanism comprises a filter box, an air inlet tube and an air outlet tube, the air inlet tube and the air outlet tube are mounted on the filter box, the dust collection mechanism comprises a dust hood and a gas collecting tube communicated with the dust hood, the dust hood comprises a first dust hood and a second dust hood which are symmetrically arranged, the first dust hood and the second dust hood are respectively and rotatably mounted in front of the ports of the reduction tanks, and arc-shaped openings are respectively formed in the vertical direction of the first dust hood and the second dust hood.
Furthermore, the arc-shaped openings of the first dust hood and the second dust hood are combined to form a continuous semicircle when being closed, and the vacuum tube of the reduction tank can pass through the middle of the first dust hood and the second dust hood when the arc-shaped openings of the first dust hood and the second dust hood are separated.
Furthermore, the first dust hood and the second dust hood respectively comprise a base part with an arc-shaped opening and a switching part extending from the base part to the rear part of the reduction tank, and the switching part is of a hollow tubular structure and is communicated with the inside of the base part.
Furthermore, the gas collecting pipe is provided with a pair of telescopic sleeves corresponding to the reduction tanks respectively, and the switching part can be inserted into the telescopic sleeves.
Further, the telescopic tube is provided with an L-shaped plug connector.
Furthermore, the first dust hood and the second dust hood are respectively provided with an operating handle which protrudes forwards, the base parts of the first dust hood and the second dust hood can be respectively rotated along the vertical direction by grasping the operating handle, and the first dust hood and the second dust hood can be pulled out from the telescopic sleeve along the horizontal direction.
Further, the port of the reduction tank is ring-shaped having an inner diameter and an outer diameter, and the radius of the arc-shaped opening is larger than the inner diameter of the port of the reduction tank and smaller than the outer diameter of the port.
Furthermore, a telescopic flexible connecting pipe is installed at the upper end of the vacuum pipe, and the flexible connecting pipe is connected with the vacuum pipe through a flange.
Furthermore, a funnel-shaped dust collecting part is arranged below a filter box of the dust removing mechanism, a discharge port is arranged at the lower end of the dust collecting part, and the filter box is fixedly installed on a trolley with rollers through a support.
Compared with the prior art, the front dust removal device for the magnesium smelting reduction furnace by the silicothermic process disclosed by the invention has a compact and reasonable structure, can effectively remove smoke dust generated by the reduction tank, and does not occupy the operation space in front of the reduction furnace.
Drawings
FIG. 1 is a schematic front view of a dust removing device in front of a reduction furnace for smelting magnesium by a silicothermic process according to the present invention.
FIG. 2 is a partial side view of a dust removing apparatus in front of the silicothermic magnesium reduction furnace shown in FIG. 1.
Fig. 3 is a front view of the dust removing mechanism shown in fig. 1.
Fig. 4 is a front view of the first dust extraction hood of fig. 1.
Fig. 5 is a right side view of the first dust extraction hood of fig. 4.
Fig. 6 is a front view of the second dust collection cover shown in fig. 1.
Fig. 7 is a right side view of the second dust collection cover shown in fig. 6.
Figure 8 is a front elevational view of the alternative operating condition of the suction mechanism shown in figure 1.
Detailed Description
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