Full-automatic artificial turf recovery unit that mats formation

文档序号:149998 发布日期:2021-10-26 浏览:38次 中文

阅读说明:本技术 一种全自动人造草坪铺装回收装置 (Full-automatic artificial turf recovery unit that mats formation ) 是由 韩志浩 于 2021-08-11 设计创作,主要内容包括:本发明涉及植被回收装置技术领域,具体为一种全自动人造草坪铺装回收装置,包括回收车厢及其底部设置的轮组动力系统,回收车厢的前端设置有可旋转的滚耙,回收车厢的后端底部处设置有收卷机构,回收车厢的内部且位于滚耙的后方设置有用于收集石英砂和填充颗粒的分料仓和筛网,分料仓的顶部安装有抽料机。本发明通过在回收车厢内设置的轮组动力系统带动起行走,通过设置的收卷机构而自动收卷旧草坪和释放新草坪,并通过设置的滚耙快速耙入石英砂和填充颗粒被收集备用,通过设置的水箱喷淋尘土,而使得铺装和回收草坪时的工作效率提高,减少环境污染,具有实用价值。(The invention relates to the technical field of vegetation recovery devices, in particular to a full-automatic artificial turf paving and recovering device which comprises a recovering carriage and a wheel set power system arranged at the bottom of the recovering carriage, wherein a rotatable rolling rake is arranged at the front end of the recovering carriage, a winding mechanism is arranged at the bottom of the rear end of the recovering carriage, a material distributing bin and a screen for collecting quartz sand and filling particles are arranged in the recovering carriage and behind the rolling rake, and a material pumping machine is arranged at the top of the material distributing bin. The invention drives the lawn to move by the wheel set power system arranged in the recovery carriage, automatically winds the old lawn and releases the new lawn by the winding mechanism, quickly rakes quartz sand and filler particles into the lawn by the rolling rake, and sprays dust by the water tank, thereby improving the working efficiency of lawn paving and recovery, reducing environmental pollution and having practical value.)

1. The utility model provides a full-automatic artificial turf recovery unit that mats formation which characterized in that: the lawn mower comprises a recovery compartment (1) and a wheel set power system (2) arranged at the bottom of the recovery compartment (1), wherein a rolling rake (3) driven by the wheel set power system (2) to rotate is arranged at the front end of the recovery compartment (1), a winding mechanism (5) used for winding a lawn is arranged at the bottom of the rear end of the recovery compartment (1), the wheel set power system (2) comprises a pair of wheel shafts (20), rollers (21) arranged at two ends of the wheel shafts (20) and a diesel engine unit (23) used for driving one of the wheel shafts (20) to rotate, a linkage belt (24) used for driving the wheel shafts (20) to rotate is sleeved on the wheel shafts (20) close to the rolling rake (3), a rake sand table (10) sleeved with two ends of the rolling rake (3) is obliquely and downwards arranged at the front end of the recovery compartment (1), a material distributing bin (32) used for collecting quartz sand and filling particles is arranged in the recovery compartment (1) and behind the rolling rake (3), the utility model discloses a rolling machine, including branch feed bin (32), divide the top of feed bin (32) to install and be the sunken screen cloth in middle part (36), the top of branch feed bin (34) is installed and is used for taking out the filler granule on screen cloth (36) to the extractor (33) of rolling harrow (3) department, winding mechanism (5) include a pair of rotatable reel (51), support reel (51) put empty rotatory vaulting pole (52) and drive the rotatory double-end motor (6) of reel (51).

2. The fully automatic artificial turf paving and recycling device of claim 1, wherein: the two ends of the wheel axle (20) are provided with belt grooves (201) which are coaxial with the wheel axle, a transmission belt (22) in a tightening state is sleeved on the belt grooves (201) of the wheel axle (20) which are positioned below the diesel engine unit (23), and the top of the transmission belt (22) is sleeved with an output shaft of the diesel engine unit (23).

3. The fully automatic artificial turf paving and recycling device of claim 2, wherein: annular grooves (30) coaxial with the rolling rake (3) are formed in the outer sides of the protruding shafts at the two ends of the rolling rake, two ends of the linkage belt (24) are respectively sleeved with the belt grooves (201) and the annular grooves (30) of the wheel shafts (20) close to the rolling rake (3), and the linkage belt (24) is in a tightening state.

4. The fully automatic artificial turf paving and recycling device of claim 1, wherein: retrieve the front end of carriage (1) and be located rake sand platform (10) rear below slope downwardly extending and have direction platform (11), divide feed bin (32) to be equipped with for opening and its bottom guide platform (11) parallel's (321) towards round rake (3) one side, the material taking mouth (322) of pegging graft with minute feed bin (34) is seted up to a corner of branch feed bin (32), the top surface of branch feed bin (32) just is located screen cloth (36) middle part and has seted up feed inlet (325) directly over, the top surface of branch feed bin (32) just is located guide platform (321) top and has seted up discharge gate (324), divide the bottom surface of feed bin (32) and be located minute feed bin (34) and seted up unloading mouth (323) under.

5. The fully automatic artificial turf paving and recycling device of claim 1, wherein: the outer side surface of the rolling rake (3) is annular, a plurality of rake strips (31) are arranged at equal intervals along the axial direction of the rolling rake, a bottom plate groove (341) is formed in the bottom of one end of the material distribution box (34), and a bottom plate (35) is inserted into the bottom plate groove (341).

6. The fully automatic artificial turf paving and recycling device of claim 1, wherein: the outer center of the reel (51) is coaxially provided with a reel shaft (511), a belt (53) in a tightening state is sleeved between the reel shaft (511) and an output shaft of the double-head motor (6), and the support rod (52) is of a hollow cuboid structure, and two ends of the support rod are respectively sleeved with the reel shaft (511) and the output shaft of the double-head motor (6).

7. The fully automatic artificial turf paving and recycling device of claim 6, wherein: the inner side surface of the reel (51) is radially and symmetrically provided with a coiling rod (512) vertically, and the bottom surface of one end of the stay bar (52) close to the recycling compartment (1) is provided with a pre-tightening block (521).

Technical Field

The invention relates to the technical field of vegetation recovery devices, in particular to a full-automatic artificial turf paving recovery device.

Background

The artificial turf is paved and recycled mainly by manual or simple mechanical operation, the operation is time-consuming and labor-consuming, the labor cost is high, the working efficiency is low, the artificial turf cannot be recycled simultaneously, in addition, the work of collecting and backfilling quartz sand and filling particles is used for sweeping away accumulated sand on the turf through a broom, the work is more troublesome, and the turf is easy to damage. In view of this, we propose a full-automatic artificial turf paving and recycling device.

Disclosure of Invention

The invention aims to provide a full-automatic artificial turf paving and recycling device to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

a full-automatic artificial turf paving and recycling device comprises a recycling carriage and a wheel set power system arranged at the bottom of the recycling carriage, wherein a rolling rake driven by the wheel set power system to rotate is arranged at the front end of the recycling carriage, a winding mechanism used for winding a lawn is arranged at the bottom of the rear end of the recycling carriage, the wheel set power system comprises a pair of wheel shafts, rolling wheels arranged at two ends of the wheel shafts and a diesel engine unit used for driving one of the wheel shafts to rotate, a linkage belt used for driving the rolling rake to rotate is sleeved on the wheel shaft close to the rolling rake, a rake sand table sleeved with two ends of the rolling rake is obliquely and downwards arranged at the front end of the recycling carriage, a material distributing bin used for collecting quartz sand and filling particles is arranged in the recycling carriage and behind the corner of the rolling rake, a material distributing bin is inserted into one side of the material distributing bin, and a screen mesh concave in the middle is placed at the top of the material distributing bin, the top of the material distribution bin is provided with a material pumping machine used for pumping the filling particles on the screen mesh to the rolling rake, and the winding mechanism comprises a pair of rotatable reels, a support rod for supporting the reels to rotate in an empty mode and a double-end motor for driving the reels to rotate.

Preferably, compared with the prior art, the two ends of the wheel axle are provided with belt grooves coaxial with the wheel axle, the belt grooves of the wheel axle positioned below the diesel engine set are sleeved with a driving belt in a tightened state, and the top of the driving belt is sleeved with an output shaft of the diesel engine set.

Preferably, compared with the prior art, the outer sides of the protruding shafts at the two ends of the rolling rake are provided with annular grooves coaxial with the protruding shafts, the two ends of the linkage belt are respectively sleeved with the belt grooves and the annular grooves of the wheel shaft close to the rolling rake, and the linkage belt is in a tightened state.

Preferably, compare with prior art, the front end of retrieving the carriage and being located rake sand platform rear lower place slope downwardly extending has the guide table, divide the feed bin to roll harrow one side towards and be equipped with the guide table parallel with the guide table for opening and its bottom, the mouth of getting of pegging graft with the branch workbin is seted up to a corner of branch feed bin, the top surface of branch feed bin just is located the screen cloth middle part and has seted up the feed inlet directly over, the top surface of branch feed bin just is located the guide table top and has seted up the discharge gate, the bottom surface of branch feed bin just is located the branch workbin and has seted up the sand discharge mouth directly below.

Preferably, compared with the prior art, the outer side surface of the rolling rake is annular, a plurality of rake strips are arranged at equal intervals along the axial direction of the rolling rake, a bottom plate groove is formed in the bottom of one end of the material separating box, and a bottom plate is inserted into the bottom plate groove.

Preferably, compared with the prior art, the outer center of the reel is coaxially provided with a reel shaft, a belt in a tightening state is sleeved between the reel shaft and the output shaft of the double-head motor, and the support rod is of a hollow cuboid structure, and two ends of the support rod are respectively sleeved with the reel shaft and the output shaft of the double-head motor.

Preferably, compared with the prior art, the inner side surface of the reel is radially and symmetrically provided with the coiling rods vertically, and the bottom surface of one end, close to the recycling compartment, of the support rod is provided with the pre-tightening block.

The invention has the beneficial effects that:

1. this full-automatic artificial turf recovery unit that mats formation, it plays the walking to drive through the wheelset driving system that sets up in retrieving the carriage, winding mechanism and the old lawn of automatic winding and the new lawn of release through setting up, and rake into quartz sand fast through the roller harrow that sets up and packed the granule and be collected reserve, the machine of taking out through setting up backfills quartz sand and packed granule, the water tank through setting up sprays dust, and make the work efficiency when mating formation and retrieving the lawn improve, environmental pollution when having reduced the operation, practical value has.

2. This full-automatic artificial turf recovery unit that mats formation has a set of infrared ray auxiliary system through the longitudinal side installation at the recovery carriage for planning the course of action and preventing it from deviating, install a set of rotatory knife tackle through the rear at winding mechanism, be used for cutting artificial turf when retrieving the lawn, make things convenient for rolling and transportation, be used for operating whole operation and work through the display at the outside top installation in the recovery carriage.

Drawings

FIG. 1 is a schematic view of the overall assembly structure of the present invention;

FIG. 2 is a schematic view of the axle assembly of the present invention located below a diesel engine;

FIG. 3 is a schematic view of another set of axle assembly of the present invention;

FIG. 4 is a schematic view of the assembly structure of the distributing bin of the present invention;

FIG. 5 is a schematic view of a recovery car configuration according to the present invention;

FIG. 6 is a schematic view of the structure of the distributing bin of the present invention;

FIG. 7 is an exploded view of the headbox of the present invention;

FIG. 8 is a schematic view of the assembly structure of the winding mechanism of the present invention;

fig. 9 is a partially disassembled view of the winding mechanism of the present invention.

The meaning of the individual reference symbols in the figures is:

1. a recovery compartment; 10. a sand raking platform; 11. a guide table; 12. a hub sleeve; 13. a steering column;

2. a wheel set powertrain; 20. a wheel axle; 201. a belt groove is formed; 21. a roller; 22. a transmission belt; 23. a diesel engine unit; 24. a linkage belt;

3. rolling and harrowing; 30. an annular groove; 31. harrowing; 32. a material distributing bin; 321. a feeding table; 322. a material taking port; 323. a sand unloading port; 324. a discharge port; 325. a feed inlet; 33. a material pumping machine; 34. a material distributing box; 341. a floor trough; 35. a base plate; 36. screening a screen;

4. a water tank; 41. a water pump; 5. a winding mechanism; 51. coiling; 511. a disc shaft; 512. a coiling rod; 52. a stay bar; 521. a pre-tightening block; 53. a belt; 6. double-ended motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "centerline", "longitudinal", "lateral", "length", "width", "thickness", "depth", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be taken as limiting the invention, also in the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

Referring to fig. 1 to 9, the present invention provides a technical solution:

the utility model provides a full-automatic artificial turf recovery unit that mats formation, is provided with by the rotatory round harrow 3 of the drive of round wheel group driving system 2 including the wheelset driving system 2 that retrieves carriage 1 and bottom setting, retrieves the front end of carriage 1, and the quartz sand and the packing granule on the lawn of carriage 1 the place ahead will be retrieved through the rotation of rolling harrow 3 and is raked into it and collected to wait for subsequent use. A winding mechanism 5 for winding the lawn is arranged at the bottom of the rear end of the recycling carriage 1 and used for winding and laying the lawn. The wheel set power system 2 comprises a pair of wheel shafts 20, rollers 21 arranged at two ends of the wheel shafts 20 and a diesel engine set 23 for driving one of the wheel shafts 20 to rotate, the diesel engine set 23 works to transmit the rotation to the wheel shaft 20 below the diesel engine set to rotate, and the recovery compartment 1 is driven to move forwards or backwards through the rollers 21. The diesel engine unit 23 further includes a battery pack for supplying power to the electric appliances. In addition, a linkage belt 24 for driving the rolling harrow 3 to rotate is sleeved on the wheel shaft 20 close to the rolling harrow 3, and as the recovery compartment 1 moves forwards, the other wheel shaft 20 is driven to rotate, and the rolling harrow 3 is driven to rotate through the linkage belt 24. The front end of the recovery carriage 1 is obliquely and downwards provided with a sand raking table 10 which is sleeved with the two ends of the rolling rake 3, so that the rolling rake 3 is attached to the lawn ground and rotates stably. A material distribution bin 32 for collecting quartz sand and filling particles is arranged in the recycling compartment 1 and behind the rolling rake 3, a material distribution box 34 is inserted into a corner of one side of the material distribution bin 32, and a screen 36 with a concave middle part is placed at the top of the material distribution box 34, so that the small quartz sand particles fall from the screen 36 and are separated from the filling particles. The top of the distribution bin 32 is provided with a material pumping machine 33 for pumping the filling particles on the screen 36 to the rolling harrow 3, the working principle of the material pumping machine 33 is the same as that of a water pump, as the people in the art know, the motor drives the blades inside the material pumping machine 33 to rotate to pump and exhaust air, the negative pressure state is formed inside the material pumping machine 33, the filling particles are smoothly sucked, and the material pumping machine is harrowed into the lawn by the rotating rolling harrow 3 to perform filling. The winding mechanism 5 comprises a pair of rotatable reels 51, a support rod 52 for supporting the reels 51 to idle and rotate and a double-end motor 6 for driving the reels 51 to rotate, the reels 51 are driven to rotate by the positive rotation of the double-end motor 6 to wind and recover the lawn, and meanwhile, when the double-end motor 6 rotates reversely, the coiled new lawn can be released on the ground and can be automatically paved along with the forward movement of the recovery carriage 1. The two sides of the top of the recovery compartment 1 are fixedly connected with direction rods 13 through bolts, and people can conveniently hold the direction rods to change the traveling direction of the recovery compartment 1. The bottom of the recovery compartment 1 is provided with a hub 12 sleeved with a hub 20, so that the hub 20 can rotate stably.

Specifically, the belt grooves 201 coaxial with the axle 20 are formed in the two ends of the axle 20, the belt grooves 201 of the axle 20 located below the diesel engine unit 23 are sleeved with the transmission belt 22 in a tightening state, the top of the transmission belt 22 is sleeved with the output shaft of the diesel engine unit 23, and the rotation force is transmitted through the friction force between the transmission belt 22 and the belt grooves 202 and the output shaft.

Specifically, the outer sides of the protruding shafts at the two ends of the rolling rake 3 are provided with annular grooves 30 which are coaxial with the protruding shafts, the two ends of the linkage belt 24 are respectively sleeved with the belt groove 201 and the annular groove 30 which are close to the wheel shaft 20 of the rolling rake 3, the linkage belt 24 is in a tightening state, and the rotation force is transmitted through the friction force between the linkage belt 24 and the belt groove 202 and the annular groove 30.

Furthermore, the guide table 11 extends downwards obliquely from the front end of the recovery carriage 1 and the lower part behind the sand raking table 10, the roller rake 3 is in a rotating state, so that the quartz sand and the filling particles must be raked and thrown out along the bottom tangent line thereof, and the quartz sand and the filling particles slide upwards along the guide table 11, the material distribution bin 32 is provided with an opening towards one side of the roller rake 3, the bottom of the material distribution bin is provided with a material guide table 321 parallel to the guide table 11, and the quartz sand and the filling particles thrown upwards in a transitional and oblique mode through the material guide table 321 smoothly enter the material distribution bin 32 to be collected. A corner of the distribution bin 32 is provided with a material taking port 322 which is inserted into the distribution box 34, so that the distribution box 34 can be taken out integrally to pour out the quartz sand and the filling particles. A feed inlet 325 is arranged on the top surface of the distribution bin 32 and right above the middle part of the screen cloth 36, a discharge outlet 324 is arranged on the top surface of the distribution bin 32 and right above the feeding platform 321, a feed pipe of the material pumping machine 33 passes through the feed inlet 325 and extends to the upper part of the lower concave part in the middle part of the screen cloth 36, a discharge pipe of the material pumping machine 33 passes through the discharge outlet 324 and discharges filling particles onto the feeding platform 321, and the filling particles slide down to the rolling rake 3 smoothly and are raked into a newly laid lawn by the reversed rolling rake 3. The bottom surface of the material distribution bin 32 is provided with a sand discharge port 323 just below the material distribution bin 34, when a lawn is paved, the bottom of the material distribution bin 34 is opened, and quartz sand falls onto an artificial lawn through the sand discharge port 323, so that sand is conveniently refilled.

In addition, the outer side surface of the rolling rake 3 is annular, and a plurality of rake strips 31 are arranged at equal intervals along the axial direction of the rolling rake, are made of silica gel and are of a cylindrical structure, and the quartz sand and the filling particles are smoothly raked by utilizing the flexibility of the cylindrical structure. A bottom plate groove 341 is formed at the bottom of one end of the material distribution box 34, a bottom plate 35 is inserted into the bottom plate groove 341, that is, the bottom plate 35 is pulled out to communicate the inside of the material distribution box 34 with the sand discharge port 323.

Specifically, a reel shaft 511 is coaxially provided at the outer center of the reel 51, a belt 53 in a tightened state is fitted between the reel shaft 511 and the output shaft of the double-headed motor 6, and a rotational force is transmitted by a frictional force between the belt 53 and the reel shaft 511 and the output shaft of the double-headed motor 6. The stay bar 52 is a hollow cuboid structure, two ends of the stay bar 52 are respectively sleeved with the disc shaft 511 and the output shaft of the double-head motor 6, the stay bar 52 is used for suspending the disc shaft 511 to rotate smoothly, and the stay bar 52 can axially move on the output shaft of the double-head motor 6 to change the distance between the pair of disc shafts 511, so that the stay bar is used for adjusting the distance and clamping lawns with different widths when the lawns are recovered.

Further, the inner side surface of the reel 51 is vertically provided with the winding rods 512 radially and symmetrically, and the lawn is wound or released along with the rotation of the reel 51 by inserting the starting end of the lawn between the pair of winding rods 512. The bottom surface of one end, close to the recovery carriage 1, of the stay bar 52 is provided with a pre-tightening block 521, the side surface of the pre-tightening block 521 is provided with a threaded hole, a bolt is connected in the threaded hole in a threaded manner, and the stay bar is extruded on the end surface of the bottom of the recovery carriage 1 by screwing the bolt, so that the coiling bars 512 are spaced from each other stably. Wherein the coiling rod 512 can extend 1m-1.5m left and right.

Besides, the inside of the recovery carriage 1 and the rear of the distribution bin 32 are provided with a water tank 4, a water pump 41 is installed at the top of the water tank 4, a water pumping pipe of the water pump 41 extends into the water tank 4, a water discharging pipe of the water pump 41 extends to the upper side of the distribution bin 32, a plurality of spray heads are sleeved at the front end of the water pump, the spray heads penetrate through the top of the distribution bin 32, so that when a lawn is recovered and paved, water mist is sprayed to reduce quartz sand and fill dust thrown away by particles, and the environment in the recovery carriage 1 is optimized. A set of infrared auxiliary systems is installed at the longitudinal side of the recovery car 1 for planning the course of action and preventing deviation thereof. A set of rotary knife tackle is installed to winding mechanism 5's rear, is used for cutting artificial turf when retrieving the lawn, makes things convenient for rolling and transportation. The display is located at the top of the outside of the recovery car 1 and is used for the operation of the whole operation and work.

When the full-automatic artificial turf paving and recycling device recovers a turf, the rolling rake 3 is arranged at the front end, the diesel engine unit 23 is started to drive the recycling carriage 1 to travel, the traveling recycling carriage 1 tends to drive the rolling rake 3 to rotate, so that filling particles and quartz sand on the turf are recycled into the material distribution bin 32, the filling particles with large particles are separated from the quartz sand with small particles through the screen 36, and the quartz sand falls onto the bottom plate 35 of the material distribution bin 34. And meanwhile, the water pump 4 is started to spray water mist, so that the pollution caused by dust and dust is reduced. Manually inserting the starting end of the lawn into the space between the coiling rods 512, starting the double-head motor 6 to rotate positively to drive the reel 51 to coil the lawn for recycling;

in the process of laying the lawn, the direction of the winding mechanism 5 is the front end, the double-end motor 6 is started to rotate reversely to drive the reel 51 which is wound in advance and sleeved between the winding rods 512 to rotate so as to release the new lawn and lay the new lawn on the ground, meanwhile, the material pumping machine 33 is started to pump and discharge the filling particles on the screen 36 to the roller harrow 3, as the recycling carriage 1 travels reversely relative to the recycling lawn, the roller harrow 3 also rotates reversely relative to the previous direction, the filling particles accumulated at the outlet of the guide table 11 are smoothly raked and thrown onto the new lawn, the whole automation rate is high, the efficiency of laying and recycling the lawn is high, and the collection boxes for the filling particles and the quartz sand are convenient to backfill and synchronous.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

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