阅读说明：本技术 一种横机氨纶纱线控制器 (Flat knitting machine spandex yarn controller ) 是由 张团善 郑灵瑜 马超华 雒强杰 于 2019-11-08 设计创作，主要内容包括：本发明公开了一种横机氨纶纱线控制器,包括依次连接的送纱机构、纱线张力调整模块以及纱线张力检测机构,所述纱线张力调整模块连接有电源模块,纱线张力调整模块包括相对设置的支撑座,支撑座连接有电机,电机连接槽筒,支撑座上还设有控制器。本发明一种横机氨纶纱线控制器通过微处理器单元控制,可以对纱线张力进行调整,能够有效的控制织物的张力,从而保证横机编织的织物质量。(The invention discloses a spandex yarn controller of a flat knitting machine, which comprises a yarn feeding mechanism, a yarn tension adjusting module and a yarn tension detecting mechanism which are sequentially connected, wherein the yarn tension adjusting module is connected with a power supply module, the yarn tension adjusting module comprises oppositely arranged supporting seats, the supporting seats are connected with a motor, the motor is connected with a groove barrel, and the supporting seats are also provided with controllers. The spandex yarn controller of the flat knitting machine is controlled by the microprocessor unit, the yarn tension can be adjusted, and the fabric tension can be effectively controlled, so that the fabric quality woven by the flat knitting machine is ensured.)

1. The flat knitting machine spandex yarn controller is characterized by comprising a yarn feeding mechanism, a yarn tension adjusting module and a yarn tension detecting mechanism which are sequentially connected, wherein the yarn tension adjusting module is connected with a power supply module.

2. The spandex yarn controller of the flat knitting machine according to claim 1, wherein: yarn tension adjustment module is including relative first supporting seat (6) and second supporting seat (7) that set up, first supporting seat (6) and second supporting seat (7) are connected with first motor (2) and second motor (3) respectively, first groove section of thick bamboo (4) and second groove section of thick bamboo (5) are connected respectively in first motor (2) and second motor (3), be equipped with controller (9) on first supporting seat (6) or second supporting seat (7).

3. The spandex yarn controller of the flat knitting machine according to claim 2, wherein: the yarn feeding mechanism is a yarn barrel (1), and the yarn tension detection mechanism is a tension sensor (8).

4. The spandex yarn controller of the flat knitting machine according to claim 3, wherein: the controller (9) comprises a microprocessor unit, a first motor driver and a second motor driver, wherein the first motor driver and the second motor driver are connected with the microprocessor unit, the first motor driver and the second motor driver are respectively connected with the first motor (2) and the second motor (3), and the microprocessor unit is further connected with the tension sensor (8).

5. The spandex yarn controller of the flat knitting machine according to claim 2, wherein: the first motor (2) and the second motor (3) are both double outer rotor motors.

6. The spandex yarn controller of the flat knitting machine according to claim 2, wherein: the first motor (2) and the second motor (3) are both double outer rotor brushless direct current motors.

7. The spandex yarn controller of the flat knitting machine according to claim 2, wherein: the tension sensor (8) is a GMR yarn tension sensor.

8. The spandex yarn controller of the flat knitting machine according to claim 4, wherein: the microprocessor unit adopts STM32F103ZE chip, 8M crystal oscillator, reset circuit, power drive circuit, motor driver, communication module, data storage module, signal input module are connected respectively to STM32F103ZE chip.

9. The spandex yarn controller of the flat knitting machine according to claim 8, wherein: the communication module is respectively connected with the 485 serial port circuit and the Ethernet communication module, the 485 serial port circuit is used for being connected with an upper computer and the microprocessor unit to carry out bidirectional communication, and the Ethernet communication module is used for monitoring parameters of the microprocessor unit in real time through the upper computer.

10. The spandex yarn controller of the flat knitting machine according to claim 8, wherein: the data storage module adopts a FLASH chip and is provided with an IIC bus interface EEPROM for storing key data required to be stored when power failure occurs.

Technical Field

The invention belongs to the technical field of textile machinery, and relates to a spandex yarn controller of a flat knitting machine.

Background

The flat knitting machine does reciprocating motion when weaving fabrics, the machine head is reversed to pause, yarn rebounds when the yarn nozzle is reversed to cause uneven yarn tension and rolling, the weaving quality is seriously influenced, the traditional method depends on a spring system to absorb the excessive yarn tension and length change, and the problems of rebounding, uneven yarn tension and rolling caused by the fact that the yarn tension is uneven when weaving fabrics with small elasticity and elongation are effectively solved. However, in the knitted fabric which is knitted by a knitting machine at present, elastic yarn called elastic yarn having a large elongation is used in order to increase the stretch performance. The elastic yarn base material is spandex, generally polyurethane fiber, polyether-ester fiber and other fibers with elasticity, core-spun yarn or core-spun yarn, and the like are compounded with other fibers covering the surface side for use, the minimum tension resolution reaches 0.1 g, and the maximum elongation rate reaches dozens of times, so that how to efficiently use the spandex yarn becomes one of the biggest problems of a knitting machine, and for a flat knitting machine, the spandex yarn is more difficult to control due to looping reciprocating motion and yarn nozzle rebound.

Disclosure of Invention

The invention aims to provide a spandex yarn controller of a flat knitting machine, which solves the problems of uneven tension and rolling of spandex yarns caused by reciprocating motion of the flat knitting machine in the prior art.

The technical scheme adopted by the invention is that the spandex yarn controller of the flat knitting machine comprises a yarn feeding mechanism, a yarn tension adjusting module and a yarn tension detecting mechanism which are sequentially connected, wherein the yarn tension adjusting module is connected with a power supply module.

The invention is also characterized in that:

the yarn tension adjusting module comprises a first supporting seat and a second supporting seat which are oppositely arranged, the first supporting seat and the second supporting seat are respectively connected with a first motor and a second motor, the first motor and the second motor are respectively connected with a first groove drum and a second groove drum, and a controller is arranged on the first supporting seat or the second supporting seat.

The yarn feeding mechanism is a yarn drum, and the yarn tension detecting mechanism is a tension sensor.

The controller comprises a microprocessor unit, a first motor driver and a second motor driver, wherein the first motor driver and the second motor driver are connected with the microprocessor unit, the first motor driver and the second motor driver are respectively connected with the first motor and the second motor, and the microprocessor unit is also connected with the tension sensor.

The first motor and the second motor are both double outer rotor motors.

The first motor and the second motor are both double outer rotor brushless direct current motors.

The tension sensor is a GMR yarn tension sensor.

The microprocessor unit adopts an STM32F103ZE chip, and the STM32F103ZE chip is respectively connected with an 8M crystal oscillator, a reset circuit, a power supply driving circuit, a motor driver, a communication module, a data storage module and a signal input module.

The communication module is respectively connected with the 485 serial port circuit and the Ethernet communication module, the 485 serial port circuit is used for being connected with an upper computer and the microprocessor unit to carry out bidirectional communication, and the Ethernet communication module is used for monitoring parameters of the microprocessor unit in real time through the upper computer.

The data storage module adopts a FLASH chip and is provided with an IIC bus interface EEPROM for storing key data required to be stored when power failure occurs.

The invention has the beneficial effects that:

(1) according to the spandex yarn controller of the flat knitting machine, the tension sensor is used for acquiring tension signals of warp yarns in the looping process, the tension fluctuation of the yarns during working is monitored in real time, and the tension of a fabric can be effectively controlled by adjusting the rotating speed of the two outer rotor brushless direct current motors, so that the quality of the fabric knitted by the flat knitting machine is ensured;

(2) according to the spandex yarn controller of the flat knitting machine, the yarn feeding amount is changed by calculating and converting the rotating speed of the motor into the rotating speed according to the yarn feeding amount of different organization courses in a pattern process, so that the requirements of knitting various pattern organizations are met, and the usability of the device is greatly improved;

(3) the spandex yarn controller of the flat knitting machine is simple in structure, accurate in control and simple and convenient to operate, and can be well suitable for high-speed production.

Drawings

FIG. 1 is a schematic structural diagram of a spandex yarn controller of a flat knitting machine according to the invention;

FIG. 2 is a control schematic diagram of a flat knitting machine spandex yarn controller of the invention;

FIG. 3 is a circuit structure diagram of a micro-processing unit of a spandex yarn controller of the flat knitting machine of the invention;

FIG. 4 is a flow chart of an on-line monitoring and control system of a flat knitting machine spandex yarn controller of the invention;

in the figure, 1, a yarn bobbin, 2, a first motor, 3, a second motor, 4, a first grooved drum, 5, a second grooved drum, 6, a first supporting seat, 7, a second supporting seat, 8, a tension sensor and 9, a controller.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

The invention discloses a spandex yarn controller of a flat knitting machine, which comprises a yarn cylinder 1, a first supporting seat, a second supporting seat and a GMR yarn tension sensor which are sequentially connected, wherein the first supporting seat and the second supporting seat are respectively connected with a first double outer rotor brushless direct current motor and a second double outer rotor brushless direct current motor, the first double outer rotor brushless direct current motor and the second double outer rotor brushless direct current motor are respectively connected with a first groove cylinder and a second groove cylinder, and a controller is arranged on the first supporting seat or the second supporting seat.

The controller comprises a microprocessor unit, a first motor driver and a second motor driver which are connected with the microprocessor unit, the first motor driver and the second motor driver are respectively connected with a first motor and a second motor, the microprocessor unit is also connected with a GMR yarn tension sensor, as shown in fig. 3, the microprocessor unit adopts an STM32F103ZE chip, the STM32F103ZE chip is respectively connected with an 8M crystal oscillator, a reset circuit, a power driving circuit, a motor driver, a communication module, a data storage module and a signal input module, the communication module is respectively connected with a 485 serial port circuit and an ethernet communication module, the 485 serial port circuit is used for connecting an upper computer and the microprocessor unit for bidirectional communication, the ethernet communication module is used for monitoring the parameters of the microprocessor unit in real time through the upper computer, the data storage module adopts a FLASH chip, and an IIC bus interface EEPROM is arranged for storing key data required to be stored when power is down.

The power supply module is used for providing a reliable power supply and providing accurate power supply reference for other modules; the reset circuit is used for completing power-on reset; the signal input module is used for providing accurate tension detection input information and analog control signals; the output drive circuit provides reliable drive signals for the outer rotor motor.

The invention relates to a flat knitting machine spandex yarn controller, which comprises the following working processes:

as shown in fig. 4, in the starting stage of the system, the system is powered on, the microprocessor unit starts to work, the microprocessor unit is initialized, and after the tension value of the yarn is preset, the motor yarn is controlled to be pre-tightened to prepare for entering the running stage; the method comprises the following steps that (1) at the beginning of an operation stage, a GMR yarn tension sensor is used for collecting a real-time yarn tension signal, if the tension of the current yarn reaches a preset value, the GMR yarn tension sensor transmits the signal to a microprocessor, and after receiving the tension signal, a microprocessor unit controls a double outer rotor motor to enter a synchronous working mode, otherwise, the double outer rotor motor enters a speed regulation working mode; in the synchronous working mode, the two outer rotors keep rotating forwards to realize constant tension yarn feeding, and in the speed-regulating working mode, one outer rotor rotates forwards, and the other outer rotor adjusts the relative rotating speed according to the driving signal to change the tension of the yarn.

Through the mode, the spandex yarn controller of the flat knitting machine is controlled by the microprocessor unit, the yarn tension can be adjusted, the fabric tension can be effectively controlled, and the fabric quality of the flat knitting machine can be guaranteed.