Sanitation car facial make-up motor parallel control system and sanitation car

文档序号:1508207 发布日期:2020-02-07 浏览:13次 中文

阅读说明:本技术 一种环卫车上装电机并联控制系统和一种环卫车 (Sanitation car facial make-up motor parallel control system and sanitation car ) 是由 李萌 曹中彦 王清德 李公哲 张冬 张增 于 2018-07-27 设计创作,主要内容包括:本发明涉及一种环卫车上装电机并联控制系统和一种环卫车,控制系统包括集成电机控制器和上装电机,集成电机控制器包括第一电机控制器和第二电机控制器,第一电机控制器的高压输出接口和第二电机控制器的高压输出接口输出连接上装电机的高压输入接口。将第一电机控制器和第二电机控制器并联设置,输入给上装电机的电流就是这两个电机控制器的电流之和,满足上装电机的功率需求,能够保证上装电机正常运行。该控制系统充分利用了集成电机控制器的资源,无需专门设置上装电机控制器,避免电机控制器容量冗余很大的缺陷,降低了电机控制器的数量,降低整车成本,减少高压连接点,简化上装电机的驱动系统,提高整车可靠性。(The invention relates to a sanitation vehicle and a motor parallel control system mounted on the sanitation vehicle, wherein the control system comprises an integrated motor controller and a top-mounted motor, the integrated motor controller comprises a first motor controller and a second motor controller, and the high-voltage output interface of the first motor controller and the high-voltage output interface of the second motor controller are in output connection with the high-voltage input interface of the top-mounted motor. The first motor controller and the second motor controller are arranged in parallel, and the current input to the upper motor is the sum of the currents of the two motor controllers, so that the power requirement of the upper motor is met, and the normal operation of the upper motor can be ensured. The control system makes full use of the resources of the integrated motor controller, does not need to specially arrange the upper motor controller, avoids the defect of large capacity redundancy of the motor controller, reduces the number of the motor controllers, reduces the cost of the whole vehicle, reduces high-voltage connection points, simplifies a driving system of the upper motor, and improves the reliability of the whole vehicle.)

1. The utility model provides a sanitation car facial make-up motor parallel control system which characterized in that, includes integrated machine controller and facial make-up motor, integrated machine controller includes first machine controller and second machine controller, the high-pressure output interface of first machine controller and the high-pressure output interface output connection of second machine controller the high-pressure input interface of facial make-up motor.

2. The sanitation truck onboard motor parallel control system according to claim 1, wherein the first motor controller is a steering motor controller and the second motor controller is an air compressor motor controller.

3. The sanitation truck-mounted motor parallel control system according to claim 1 or 2, wherein a rotation speed detection module for detecting the rotation speed of the motor and a temperature detection module for detecting the temperature of the motor are arranged on the mounted motor, and the rotation speed detection module and the temperature detection module are fed back to the integrated motor controller through corresponding signal transmission lines.

4. The sanitation truck motor parallel control system according to claim 1 or 2, wherein the control system further comprises a loading controller, the loading controller is connected with the integrated motor controller through a signal transmission line, and the integrated motor controller is used for controlling the operation of the loading motor after receiving a loading motor operation enabling command sent by the loading controller.

5. The sanitation truck mounted motor parallel control system according to claim 1 or 2, wherein the first motor controller and the second motor controller are connected with a three-phase high-voltage line of a mounted motor by adopting a waterproof joint or a high-voltage connector.

6. The utility model provides a sanitation car, its characterized in that, includes facial make-up motor parallel control system, control system includes integrated machine controller and facial make-up motor, integrated machine controller includes first machine controller and second machine controller, the high-pressure output interface of first machine controller and the high-pressure output interface output connection of second machine controller the high-pressure input interface of facial make-up motor.

7. The sanitation vehicle of claim 6, wherein the first motor controller is a steering motor controller and the second motor controller is an air compressor motor controller.

8. The sanitation car of claim 6 or 7, wherein a rotation speed detection module for detecting the rotation speed of the motor and a temperature detection module for detecting the temperature of the motor are arranged on the upper-mounted motor, and the rotation speed detection module and the temperature detection module are fed back to the integrated motor controller through corresponding signal transmission lines.

9. The sanitation car of claim 6 or 7, wherein the control system further comprises an upper controller, the upper controller is connected with the integrated motor controller through a signal transmission line, and the integrated motor controller is used for controlling the operation of the upper motor after receiving an upper motor operation enabling command sent by the upper controller.

10. The sanitation car of claim 6 or 7, wherein the first motor controller and the second motor controller are connected with a three-phase high-voltage line of an upper motor by adopting a waterproof joint or a high-voltage connector.

Technical Field

The invention relates to a sanitation vehicle and a parallel motor control system mounted on the sanitation vehicle.

Background

The upper motor is a main power source for the pure electric sanitation vehicle to implement sanitation operation, and the normal operation of the upper motor needs to be matched with a proper upper motor controller. For example, a chinese patent document with an authorization publication number of CN206589716U discloses an electric control system of a pure electric road maintenance vehicle, which includes a chassis power supply system and an upper electric control system, wherein the upper electric control system includes an upper motor and an upper motor controller, and the upper motor controller is connected to the upper motor. The integrated motor controller is widely applied to a pure electric sanitation vehicle due to the advantages of volume, weight, cost and reliability, and the current integrated motor controller is generally composed of different combinations of a steering motor controller, an air compressor motor controller, a driving motor controller, DC/DC and high-voltage power distribution. The steering or air compressor motor controller in the integrated motor controller is used as the upper motor controller to control the operation of the upper motor so as to provide power for an oil pump or a water pump of an upper system. However, when the power of the upper-mounted motor is increased or the voltage platform of the vehicle is low, the rated current of the upper-mounted motor is often increased to more than 20A, but the steering of the current integrated motor controller or the rated current of the motor controller of the air compressor is small, usually only 10 to 15A, the oil pump or the upper-mounted motor of the water pump cannot be driven to continuously operate, and only a single upper-mounted motor controller with large capacity can be adopted, so that the problems of high number of controllers in the vehicle, large capacity redundancy, correspondingly high cost, many high-voltage nodes and complex system can be caused.

Disclosure of Invention

The invention aims to provide a sanitation truck motor parallel control system, which is used for solving the problems of high cost, more high-voltage nodes and complex system caused by more controllers and large capacity redundancy in the conventional sanitation truck motor control system. The invention also provides a sanitation vehicle, which is used for solving the problems of high cost, more high-voltage nodes and complex system caused by more controllers and large capacity redundancy in the electric control system of the existing sanitation vehicle.

In order to achieve the above object, the present invention includes the following technical solutions.

The utility model provides a sanitation car facial make-up motor parallel control system, includes integrated motor controller and facial make-up motor, integrated motor controller includes first motor controller and second motor controller, the high-pressure output interface of first motor controller and the high-pressure output interface output connection of second motor controller the high-pressure input interface of facial make-up motor.

The single motor controller in the integrated motor controller can not meet the continuous long-term operation of the upper motor, therefore, the first motor controller and the second motor controller are arranged in parallel, the first motor controller and the second motor controller simultaneously output power supply electric energy to the upper motor, the current input to the upper motor is the sum of the currents of the two motor controllers, even if the rated currents of the first motor controller and the second motor controller in the integrated motor controller are both small, the sum of the currents of the first motor controller and the second motor controller is also large, the power requirement of the upper motor can be met, and the normal operation of the upper motor can be guaranteed. The control system makes full use of the resources of the integrated motor controller, does not need to specially set the upper motor controller, avoids the defect of large capacity redundancy of the motor controller, overcomes the defect that the output current of a single motor controller is small and cannot supply power to the upper motor, reduces the number of the motor controllers, reduces the cost of the whole vehicle, reduces high-voltage connection points, simplifies the driving system of the upper motor, and improves the reliability of the whole vehicle.

Further, the first motor controller is a steering motor controller, and the second motor controller is an air compressor motor controller. Because the rated current range of the upper motor is 20-30A, and the rated currents of the steering motor controller and the air compressor motor controller in the integrated motor controller are both about 15A, the rated current can be increased to about 30A by connecting the steering motor controller and the air compressor motor controller in parallel, and the power requirement of the upper motor is met.

Further, be provided with the rotational speed detection module that is used for detecting motor speed and the temperature detection module that is used for detecting motor temperature on the facial make-up motor, rotational speed detection module and temperature detection module feed back to integrated machine controller through corresponding signal transmission line, realize the control of facial make-up motor speed and motor temperature.

Furthermore, the control system also comprises an upper controller, the upper controller is connected with the integrated motor controller through a signal transmission line, and the integrated motor controller is used for controlling the operation of the upper motor after receiving an upper motor work enabling command sent by the upper controller.

Furthermore, the first motor controller and the second motor controller are connected with a three-phase high-voltage line of the upper motor through waterproof joints or high-voltage connectors, and good connection is guaranteed.

The utility model provides a sanitation car, includes facial make-up motor parallel control system, control system includes integrated motor controller and facial make-up motor, integrated motor controller includes first motor controller and second motor controller, the high-pressure output interface of first motor controller and the high-pressure output interface output of second motor controller are connected the high-pressure input interface of facial make-up motor.

Further, the first motor controller is a steering motor controller, and the second motor controller is an air compressor motor controller.

Further, be provided with the rotational speed detection module that is used for detecting motor speed and the temperature detection module that is used for detecting motor temperature on the facial make-up motor, rotational speed detection module and temperature detection module feed back to integrated machine controller through corresponding signal transmission line.

Furthermore, the control system also comprises an upper controller, the upper controller is connected with the integrated motor controller through a signal transmission line, and the integrated motor controller is used for controlling the operation of the upper motor after receiving an upper motor work enabling command sent by the upper controller.

Furthermore, the first motor controller and the second motor controller are connected with a three-phase high-voltage line of the upper motor through waterproof joints or high-voltage connectors.

Drawings

Fig. 1 is a structural schematic diagram of a sanitation vehicle motor parallel control system in an embodiment of the sanitation vehicle.

Detailed Description

Sanitation vehicle embodiment

The embodiment provides a sanitation vehicle, which takes a pure electric sanitation vehicle as an example, and of course, the sanitation vehicle can also be a hybrid power sanitation vehicle. The sanitation truck is provided with a loading motor parallel control system to realize the control of the loading motor. Since other components of the sanitation vehicle are not the point of the claimed sanitation vehicle, detailed description is omitted here.

The upper-mounted motor parallel control system comprises an integrated motor controller and an upper-mounted motor, the integrated motor controller can be a three-in-one or even one-in-one controller commonly used by new energy vehicles, and comprises at least two motor controllers, the two motor controllers are respectively a first motor controller and a second motor controller, and the capacity of the single motor controller does not meet the continuous long-term operation of the upper-mounted motor. The high-voltage output interface of the first motor controller and the high-voltage output interface of the second motor controller are in output connection with the high-voltage input interface of the upper motor, so that the two motor controllers in the integrated motor controller run in parallel to meet the power requirement of the upper motor.

Because the motor controller in the integrated motor controller usually comprises a steering motor controller and an air compressor motor controller, and the rated current range of the upper motor is 20-30A, and the rated currents of the steering motor controller and the air compressor motor controller are both about 15A, in order to realize current matching, in the embodiment, the first motor controller takes the steering motor controller as an example, the second motor controller takes the air compressor motor controller as an example, and the high-voltage output interface of the steering motor controller takes the three-phase high-voltage output interface as an example, and outputs three-phase alternating current; the high-voltage output interface of the air compressor motor controller takes a three-phase high-voltage output interface as an example, and outputs three-phase alternating current. Accordingly, the upper motor may be a three-phase asynchronous motor or a permanent magnet synchronous motor.

To any one motor controller in steering motor controller and the air compressor machine motor controller, can not be simultaneously for facial make-up motor and the motor power supply that corresponds, for example: the steering motor controller does not simultaneously power the upper motor and the steering motor. The steering motor controller or the air compressor motor controller in the integrated motor controller supplies power to the power-assisted steering oil pump high-voltage alternating current motor and the air compressor high-voltage alternating current motor at first, and because a part of pure electric sanitation vehicles adopt the low-voltage direct-current 24V power-assisted steering motor and the vacuum pump motor, the low-voltage direct-current 24V motors cannot supply power to the steering motor controller or the air compressor motor controller, the steering motor controller and the air compressor motor controller in the integrated controller are in an idle state, and the sanitation vehicles usually comprise the upper motor, so the steering motor controller or the air compressor motor controller of the integrated controller can be used for controlling the upper motor.

The junction box of the upper motor comprises two high-voltage input interfaces, a three-phase high-voltage output interface of the steering motor controller is connected with one of the high-voltage input interfaces through a three-phase output high-voltage wire, a three-phase high-voltage output interface of the air compressor motor controller is connected with the other high-voltage input interface through a three-phase output high-voltage wire, and each phase wiring terminal of UVW three-phase high-voltage wires of the two motor controllers is connected to a corresponding wiring terminal in UVW three phases of the upper motor. As shown in fig. 1, the steering motor controller and the air compressor motor controller simultaneously output three-phase power to the upper motor, and the current of the upper motor is the sum of the currents of the two motor controllers. The rated current range of the motor mounted on the sanitation truck is 20-30A, the rated currents of the steering motor controller and the air compressor motor controller are both 15A, and the total rated current is increased to 30A by connecting the steering motor controller and the air compressor motor controller in parallel, so that the power requirement of the motor mounted on the sanitation truck is met.

The upper motor is provided with a rotating speed detection module and a temperature detection module which are respectively used for detecting the rotating speed of the motor and the temperature of the motor, the rotating speed detection module and the temperature detection module are connected with the integrated motor controller through corresponding signal transmission lines, rotating speed and temperature information during the operation of the upper motor can be fed back to the integrated motor controller through a rotary transformer wire harness, and the integrated motor controller monitors the operation state of the upper motor in real time according to received feedback information and reports fault information of the upper motor. In this embodiment, the facial make-up motor is connected with integrated motor controller's the plug-in components that become soon through becoming soon the pencil, turns to and adopts water joint or high-voltage connector to connect between motor controller and the air compressor machine motor controller and the three-phase high-voltage line of facial make-up motor soon.

The control system also comprises an upper controller, the upper controller is connected with the low-voltage control plug-in unit of the integrated motor controller through a low-voltage wire harness, and a control signal sent to the integrated motor controller by the upper controller CAN be transmitted in a CAN communication or hard wire enabling mode. The upper-mounted controller CAN receive an upper-mounted operation instruction sent by an operator through a button or a touch screen, the operation instruction CAN be a hard-wire work enabling instruction or a CAN communication work rotating speed instruction, the upper-mounted controller sends a control signal to the integrated motor controller after processing, and the integrated motor controller controls the upper-mounted motor to operate or shut down by combining the working state and the fault condition of the whole vehicle after receiving the control signal sent by the upper-mounted controller, and monitors and transmits the operation and fault information of the upper-mounted motor in real time through CAN communication.

The cooling method of the upper motor is not limited, and may be air cooling, water cooling, natural cooling, or the like, and the upper motor may not include a rotation or temperature detecting sensor.

The specific embodiments are given above, but the present invention is not limited to the described embodiments. The basic idea of the invention is to install the structure of the motor parallel control system on the sanitation vehicle. Variations, modifications, substitutions and alterations may be made to the embodiments without departing from the principles and spirit of the invention, and still fall within the scope of the invention.

Embodiment of a parallel control system for motor mounted on sanitation truck

The embodiment provides a sanitation vehicle motor parallel control system, and the control system can be independently protected. Since the control system has been described in detail in the above embodiment of the sanitation truck, the embodiment will not be described in detail.

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