Self-heating water-saving intelligent rotary evaporator
阅读说明:本技术 一种自供热节水型智能旋转蒸发仪 (Self-heating water-saving intelligent rotary evaporator ) 是由 温淑瑶 李闻达 于 2019-11-12 设计创作,主要内容包括:本发明涉及蒸发设备技术领域,特别地,涉及一种旋转蒸发仪,具体涉及一种可自供热的节水型智能旋转蒸发仪。本发明所述能自供热的节水型智能旋转蒸发仪,以现有旋转蒸发仪的结构为基础,在原蒸馏瓶外增设静止的夹套,使所述蒸馏瓶与夹套间形成流体通道,利用与原旋转蒸发仪的蒸汽出料口相连通的蒸汽压缩机将蒸发的气态物质压缩,利用经过压缩的馏分和待蒸馏样品显著温差进行热交换,利用自身蒸发潜热增加待蒸馏液的热焓值,实现对待蒸馏样品的持续加热,进而完成蒸馏过程。本发明所述旋转蒸发仪不仅省去了原旋转蒸发仪的冷凝系统组件,而且节约了冷却水、冰块、干冰等致冷剂,大大节约了水资源,还省去了水浴(油)锅以及升降系统组件,降低能耗。(The invention relates to the technical field of evaporation equipment, in particular to a rotary evaporator, and particularly relates to a self-heating water-saving intelligent rotary evaporator. The invention relates to a water-saving intelligent rotary evaporator capable of self-supplying heat, which is characterized in that a static jacket is additionally arranged outside an original distillation flask on the basis of the structure of the existing rotary evaporator, a fluid channel is formed between the distillation flask and the jacket, a vapor compressor communicated with a vapor discharge port of the original rotary evaporator is used for compressing evaporated gaseous substances, heat exchange is carried out by utilizing the obvious temperature difference between compressed fractions and a sample to be distilled, the latent heat of evaporation of the vapor compressor is utilized to increase the enthalpy value of the liquid to be distilled, the continuous heating of the sample to be distilled is realized, and the distillation process is further completed. The rotary evaporator not only saves the condensation system component of the original rotary evaporator, but also saves the refrigerants such as cooling water, ice blocks, dry ice and the like, greatly saves water resources, also saves a water bath (oil) pot and a lifting system component, and reduces energy consumption.)
1. The utility model provides a from water conservation type intelligence rotary evaporator that supplies heat which characterized in that includes: comprises a bracket (1), wherein a detachable distillation flask (2) is fixed on the bracket (1); the distillation flask (2) is driven to rotate by a rotating motor (3);
the outer side of the distillation flask (2) is sleeved with a coaxially arranged steam jacket (10), and the steam jacket (10) is detachably fixed at a bearing shell (13) of the rotating motor (3) and does not rotate along with the distillation flask (2);
a feeding pipe (5) for feeding the to-be-distilled liquid and a concentrated liquid discharging pipe (21) for discharging the concentrated liquid after distillation are respectively arranged in the distillation channel (4) of the distillation bottle (2); a discharge hole (6) for discharging evaporated gaseous substances is formed in the side wall of the distillation channel (4);
the discharge hole (6) is communicated with a steam inlet (8) of a steam compressor (7), gaseous substances formed by evaporation are compressed into high-temperature fluid through the steam compressor (7), the high-temperature fluid flows out through a liquid outlet (9) of the steam compressor (7) and enters a fluid channel (46) formed between the distillation flask (2) and the steam jacket (10), heat exchange between the high-temperature fluid and the distillate to be distilled is realized at the outer wall of the distillation flask (2), and heating and distillation of the distillate to be distilled are completed.
2. The self-heating water-saving intelligent rotary evaporator according to claim 1, characterized in that:
a fluid inlet (14) and a fluid outlet (15) are respectively formed on the outer wall of the steam jacket (10);
the fluid inlet (14) is communicated with the liquid outlet (9) of the vapor compressor (7) through a fluid inlet pipe (16) to realize the inlet of the high-temperature fluid;
and the fluid outlet (15) is connected with a fluid drain pipe (19) to realize the discharge of the fluid after heat exchange.
3. The self-heating water-saving intelligent rotary evaporator according to claim 1 or 2, characterized in that a jacket cleaning liquid inlet pipe (17), a jacket cleaning liquid outlet pipe (20) and a jacket vent pipe (18) are respectively arranged on the outer wall of the steam jacket (10).
4. The self-heating water-saving intelligent rotary evaporator according to claim 3, characterized in that:
the fluid liquid inlet pipe (16), the jacket cleaning liquid inlet pipe (17) and the jacket vent pipe (18) are arranged at the top area of the working position of the steam jacket (10);
the fluid drain (19) and the jacket cleaning drain (20) are arranged in the bottom region of the operating position of the steam jacket (10).
5. A self-heating water-saving intelligent rotary evaporator according to any one of claims 1-4, characterized in that the steam jacket (10) comprises a sleeve part (11) which can be sleeved with the bearing housing (13) and a spherical crown part (12) which is matched with the shape of the distillation flask (2);
the sleeve portion (11) and the spherical crown portion (12) are connected to each other in a sealed snap-fit manner.
6. The self-heating water-saving intelligent rotary evaporator according to any one of claims 1-4, wherein the steam jacket (10) comprises a first buckling part (37) and a second buckling part (38) which are symmetrical along the central axis of the steam jacket, and the first buckling part (37) and the second buckling part (38) are connected with each other to realize a sealed buckling.
7. The self-heating water-saving intelligent rotary evaporator according to any one of claims 1-6, characterized in that a distillation flask vent pipe (32) for realizing the communication of the distillation flask (2) with the atmosphere, and a cleaning solution feed pipe (22) and a cleaning solution discharge pipe (23) extending into the distillation flask (2) for realizing the feeding and discharging of the cleaning solution in the distillation flask (2) are further arranged in the distillation channel (4).
8. The self-heating water-saving intelligent rotary evaporator according to any one of claims 1 to 7, wherein:
an electric heating belt (24) is wound on the outer side of the feeding pipe (5) and is used for starting the vehicle to heat when the temperature of the distillate is too low; a glass fiber tape (25) is arranged on the outer layer of the electric heating tape (24) to realize heat insulation and fixation of the electric heating tape (24), and a heating temperature sensor (26) probe is arranged between the electric heating tape (24) and the feeding pipe (5);
the discharge port (6) is connected with the steam compressor (7) through a steam pipeline (27), and a steam temperature sensor (28) and/or a steam pressure sensor (29) are/is arranged at the steam pipeline (27).
9. The self-heating water-saving intelligent rotary evaporator according to claim 8, wherein the feeding pipe (5), the concentrated solution discharging pipe (21), the cleaning solution feeding pipe (22), the cleaning solution discharging pipe (23), the fluid inlet pipe (16), the fluid discharge pipe (19), the jacket cleaning inlet pipe (17) and the jacket cleaning discharge pipe (20) are all connected with an intelligent metering pump (30), and the intelligent metering pump (30) is used for controlling accurate quantitative liquid delivery in sequence.
10. The self-heating water-saving intelligent rotary evaporator according to claim 9, wherein the rotary motor (3), the steam compressor (7), the jacket vent pipe (18), the electric heating belt (24), the intelligent metering pump (30), the heating temperature sensor (26), the steam temperature sensor (28), the steam pressure sensor (29) and the distillation flask vent pipe (32) are all in communication connection with an intelligent control device (31), the distillation is completed under the control of the intelligent control device (31), and respective working parameters can be set according to requirements.
Technical Field
The invention relates to the technical field of evaporation equipment, in particular to a rotary evaporator, and particularly relates to a self-heating water-saving intelligent rotary evaporator.
Background
The rotary evaporator is extraction experimental equipment for carrying out reduced pressure distillation concentration on materials, is widely applied to experiments of scale concentration, drying, extraction recovery and the like of samples, and is particularly used for quickly distilling a large amount of solvents. The conventional rotary evaporator generally comprises a vacuum pumping device, a heating device, a condensing device, a rotating device and the like. The principle of the rotary evaporator is mainly that under the control of electronic equipment, a flask is rotated at a constant speed under the most suitable rotating speed to enable a solvent to form a film, the evaporation area is increased, the evaporation flask is in a negative pressure state through a vacuum pump, the evaporation flask is placed in a water bath kettle or an oil bath kettle to be heated at a constant temperature while rotating, the heating temperature can be close to the boiling point of the solvent, so that the solution in the flask is heated, diffused and evaporated under the negative pressure, and the rapid evaporation of the solvent is realized.
Disclosure of Invention
The invention provides a self-heating water-saving intelligent rotary evaporator, which solves the problems that in the prior art, a rotary evaporator wastes refrigerant and cannot be used in a water-deficient environment.
In order to achieve the above object, the present invention provides a self-heating water-saving intelligent rotary evaporator, comprising: comprises a bracket, wherein a detachable distillation flask is fixed on the bracket; the distillation flask is driven to rotate by a rotating motor;
the outer side of the distillation flask is sleeved with a coaxially arranged steam jacket, and the steam jacket is detachably fixed at a bearing shell of the rotating motor and does not rotate along with the distillation flask;
a feeding pipe for feeding the distillate to be distilled and a concentrated solution discharging pipe for discharging the concentrated solution after distillation are arranged in the distillation channel of the distillation bottle respectively; a discharge hole for discharging gaseous substances formed by evaporation is formed in the side wall of the distillation channel;
the discharge hole is communicated with a steam inlet of a steam compressor, gaseous substances formed by evaporation are compressed into high-temperature fluid through the steam compressor, the high-temperature fluid flows out through a liquid outlet of the steam compressor and enters a fluid channel formed between the distillation flask and the steam jacket, heat exchange between the high-temperature fluid and the liquid to be distilled is realized at the outer wall of the distillation flask, and heating and distillation of the liquid to be distilled are completed.
Specifically, the water-saving intelligent rotary evaporator of self-heating:
a fluid inlet and a fluid outlet are respectively formed on the outer wall of the steam jacket;
the fluid inlet is communicated with the liquid outlet of the vapor compressor through a fluid inlet pipe to realize the entrance of the high-temperature fluid;
and the fluid outlet is connected with a fluid drain pipe to discharge the fluid after heat exchange.
Specifically, the self-heating water-saving intelligent rotary evaporator is characterized in that a jacket cleaning liquid inlet pipe, a jacket cleaning liquid discharge pipe and a jacket vent pipe are respectively arranged on the outer wall of the steam jacket.
Specifically, the water-saving intelligent rotary evaporator of self-heating:
the fluid liquid inlet pipe, the jacket cleaning liquid inlet pipe and the jacket vent pipe are arranged in the top area of the steam jacket working position;
the fluid drain pipe and the jacket cleaning drain pipe are arranged in the bottom area of the working position of the steam jacket.
Specifically, the steam jacket comprises a sleeve part which can be sleeved with the bearing shell and a spherical crown part which is matched with the shape of the distillation flask;
the sleeve part and the spherical crown part are connected with each other to realize closed buckling.
Concretely, from the rotatory evaporimeter of heat supply water-saving type intelligence, steam jacket includes along first buckling parts and the second buckling parts of its central axis symmetry, first buckling parts and second buckling parts are connected each other and are realized airtight lock.
Concretely, the rotatory evaporimeter of self-heating water-saving type intelligence, still be provided with in the distillation passageway and be used for realizing the retort breather pipe that retort and atmosphere are linked together, and stretch into be used for realizing the feeding of the interior washing liquid of retort and the washing liquid inlet pipe and the washing liquid row of row material pipe of the feeding of row material in the retort respectively in the retort.
Specifically, the water-saving intelligent rotary evaporator of self-heating:
an electric heating belt is wound on the outer side of the feeding pipe and is used for starting the heating when the temperature of the distillate is too low; the outer layer of the electric heating belt is provided with a glass fiber belt to realize heat insulation and fixation of the electric heating belt, and a heating temperature sensor probe is arranged between the electric heating belt and the feeding pipe;
the discharge port is connected with the steam compressor through a steam pipeline, and a steam temperature sensor and/or a steam pressure sensor are/is arranged at the steam pipeline.
Concretely, self-heating water-saving type intelligent rotary evaporator, inlet pipe, concentrate discharge pipe, washing liquid inlet pipe, washing liquid discharge pipe, fluid inlet pipe, fluid discharge pipe, jacket washing inlet pipe and jacket washing discharge pipe are all connected with intelligent metering pump, respectively by accurate ration of intelligent metering pump control is according to the preface completion liquid transport.
Concretely, rotatory evaporimeter of self-heating water-saving type intelligence, rotating electrical machines, vapor compressor, jacket breather pipe, electrical heating area, intelligent measuring pump, heating temperature sensor, steam pressure sensor and retort breather pipe all are connected with the communication of intelligent control equipment, by distillation is accomplished in the control of intelligent control equipment to can set for working parameter separately as required.
The invention relates to a self-heating water-saving intelligent rotary evaporator, which is characterized in that a static steam jacket is additionally arranged outside an original distillation flask on the basis of the structure of the existing rotary evaporator, so that a fluid channel capable of exchanging heat is formed between the distillation flask and the steam jacket, meanwhile, a steam compressor communicated with a steam discharge port of the rotary evaporator is used for compressing evaporated gaseous substances, heat exchange is carried out by utilizing the obvious temperature difference between compressed fractions and a sample to be distilled, the enthalpy value of the liquid to be distilled is increased by utilizing the self-evaporation latent heat, the continuous heating of the sample to be distilled is realized, and the distillation process is further completed. The rotary evaporator not only saves the condensing system component of the original rotary evaporator, but also saves the refrigerants such as cooling water, ice blocks, dry ice and the like, greatly saves water resources, also saves a water bath (oil) pot and a lifting system component, and reduces energy consumption and use cost.
The invention uses a control panel or a computer to intelligently control each distillation link, and uses a multi-head precise plunger metering pump to control each liquid inlet and outlet, thereby being particularly suitable for water-deficient environments and environments with higher requirements on energy-saving maintenance.
Drawings
FIG. 1 is a schematic structural diagram of a self-heating water-saving intelligent rotary evaporator according to the present invention;
FIG. 2 is a schematic diagram of a steam jacket according to the present invention;
FIG. 3 is a schematic view of another construction of the steam jacket according to the present invention;
FIG. 4 is a front view of the connection structure of the steam jacket and the bearing housing according to the present invention;
FIG. 5 is a right side view of the connection structure of the steam jacket and the bearing housing according to the present invention;
labeled as: 1-bracket, 2-distillation flask, 3-rotating motor, 4-distillation channel, 5-feeding pipe, 6-discharging port, 7-steam compressor, 8-steam inlet, 9-liquid outlet, 10-steam jacket, 11-sleeve part, 12-spherical crown part, 13-bearing shell, 14-fluid inlet, 15-fluid outlet, 16-fluid inlet pipe, 17-jacket cleaning inlet pipe, 18-jacket vent pipe, 19-fluid discharge pipe, 20-jacket cleaning discharge pipe, 21-concentrated liquid discharge pipe, 22-cleaning liquid feeding pipe, 23-cleaning liquid discharge pipe, 24-electric heating belt, 25-glass fiber belt, 26-heating temperature sensor, 27-steam pipe, 28-steam temperature sensor, 29-steam pressure sensor, 30-intelligent metering pump, 31-intelligent control equipment, 32-distillation flask vent pipe, 33-jacket locking nut, 34-jacket flange sealing ring, 35-jacket connecting flange, 36-jacket opening clamp, 37-first buckling part, 38-second buckling part, 39-circular arc clamping groove, 40-sealing ring, 41-tubular handle end, 42-fluid inlet plug, 43-fluid outlet plug, 44-feeding channel opening plug, 45-flange and 46-fluid channel.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As the structure shown in figure 1, the self-heating water-saving intelligent rotary evaporator of the invention comprises: the distillation bottle comprises a support 1, wherein a
As shown in the structure of fig. 1, a
As shown in fig. 1, the self-heating water-saving intelligent rotary evaporator is characterized in that a
As shown in fig. 1, the self-heating water-saving intelligent rotary evaporator is further provided with a
Specifically, in the rotary evaporator of the present invention, the
In the rotary evaporator, steam entering the
As shown in fig. 1, the self-heating water-saving intelligent rotary evaporator has a
In order to facilitate the cleaning of the
In order to further ensure the tightness of the entire device, the rotary evaporator is further provided with a
In order to further ensure the full utilization of the heat of the fluid, such as the self-heating water-saving intelligent rotary evaporator shown in fig. 1, the
As shown in FIG. 2, the
As shown in the structure of fig. 2, the material of the
For the convenience of installation of the
As shown in FIG. 3, another structure of the
For the installation structure convenient for the
As an alternative structure, the outer surface of the end of the bearing
Similarly, the
In order to facilitate cleaning of the
As shown in fig. 1, the self-heating water-saving intelligent rotary evaporator, one end of the
In order to further enhance the distillation effect of the whole device, the rotary evaporator of the invention is preferably subjected to a certain heating treatment before the distillate enters the
As shown in fig. 1, in order to further control the metering of the whole distillation process, the
As shown in fig. 1, in order to further realize the automatic control of the whole distillation process, the
The rotary evaporator has the advantages of compact structure of the selected evaporation equipment, small floor area, small required space, and no need of a cooling system, and can achieve the effects of saving investment and better energy saving for the existing factories which need to expand the evaporation equipment, have insufficient steam supply and water supply capacity and insufficient sites, and particularly for the occasions which need to condense freezing water for low-temperature evaporation.
The above embodiments of the present invention are described in detail, and the principle and the implementation of the present invention are explained by applying specific embodiments, and the above description of the embodiments is only used to help understanding the method of the present invention and the core idea thereof; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
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