阅读说明：本技术 一种高原坛式酵素发酵液储存设备 (Plateau jar formula ferment zymotic fluid storage facilities ) 是由 李金平 阿柏林 王姣 石文芳 张健 何伟 吴秀琴 吴兵 于 2019-10-11 设计创作，主要内容包括：本发明提供了一种高原坛式酵素发酵液储存设备,包括卧式设置的罐体,罐体外设有夹套,夹套上端设有与夹套连通的冷却水出口管,夹套下端设有与夹套连通的冷却水进口管。本发明所述高原坛式酵素发酵液储存设备具有自动温控设备,可控制发酵液储存温度,以降低发酵液中的有益微生物活性,抑制其继续增殖、发酵,控制发酵液酸度增长,同时使发酵液进行冷凝沉淀,增加发酵液澄清度,降低生产过滤难度,避免产品货架期沉淀,从而提升产品口感、效果、质量。(The invention provides plateau jar type ferment fermentation liquor storage equipment which comprises a tank body arranged horizontally, wherein a jacket is arranged outside the tank body, a cooling water outlet pipe communicated with the jacket is arranged at the upper end of the jacket, and a cooling water inlet pipe communicated with the jacket is arranged at the lower end of the jacket. The plateau jar type ferment fermentation liquor storage equipment provided by the invention is provided with automatic temperature control equipment, and can control the storage temperature of the fermentation liquor so as to reduce the activity of beneficial microorganisms in the fermentation liquor, inhibit the beneficial microorganisms from continuously proliferating and fermenting, control the acidity of the fermentation liquor from increasing, simultaneously condense and precipitate the fermentation liquor, increase the clarity of the fermentation liquor, reduce the production and filtration difficulty, and avoid the product from precipitating in shelf life, thereby improving the taste, effect and quality of the product.)

1. A plateau jar formula ferment zymotic fluid storage facilities which characterized in that: the cooling device comprises a tank body which is horizontally arranged, wherein a jacket is arranged outside the tank body, the upper end of the jacket is provided with a cooling water outlet pipe communicated with the jacket, and the lower end of the jacket is provided with a cooling water inlet pipe communicated with the jacket; the tank body is provided with a driving device for driving the tank body to swing back and forth.

2. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: the driving device comprises a U-shaped fixing frame, connecting shafts are arranged at two ends of the tank body, and the two connecting shafts are respectively and rotatably connected with the fixing frame.

3. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: one of the connecting shafts is connected with a large gear at the tail end, a small gear is arranged below the large gear, and the large gear is connected with the small gear through a chain.

4. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: the pinion is connected with a motor for driving the pinion to rotate; the motor is a positive and negative rotation motor.

5. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: the swing angle of the tank body is 0-45 degrees.

6. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: and the cooling water inlet pipe and the cooling water outlet pipe are both provided with an electromagnetic valve and a manual valve.

7. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: the upper end of the tank body is provided with a liquid inlet pipe, and the lower end of the tank body is provided with a liquid outlet pipe; the liquid inlet pipe and the liquid outlet pipe are both provided with switch valves; the liquid outlet pipe is 1-2cm higher than the bottom of the tank.

8. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: the upper end of the tank body is provided with a pressure gauge for detecting the internal pressure of the tank body; the upper end of the tank body is provided with a thermometer for detecting the temperature in the tank body.

9. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: the upper end of the tank body is provided with a liquid level meter which extends into the tank body.

10. The plateau jar formula ferment zymotic fluid storage facilities of claim 1, characterized by: the upper end of the tank body is provided with a pressure pipe communicated with the interior of the tank body, the tail end of the pressure pipe is respectively communicated with an air inlet pipe and an exhaust pipe, the air inlet pipe is connected with a ball valve, and the exhaust pipe is connected with a breather valve; the tank jacket is provided with a steam inlet and a steam outlet, and the inlet and the outlet are provided with an electromagnetic valve and a manual control valve, so that the tank can be subjected to steam sterilization.

Technical Field

The invention relates to the technical field of plateau jar type ferment fermentation liquor storage, in particular to plateau jar type ferment fermentation liquor storage equipment.

Background

The ferment is a general name of a product containing specific bioactive components, which is prepared by taking animals, plants, fungi and the like as raw materials through microbial fermentation.

The jar type ferment fermentation period is long, and the jar type ferment can not be instantly produced and sold according to market demands. In order to meet the demand change of market products at any time, manufacturers often need to store a certain amount of enzyme fermentation liquid. The jar type enzyme fermentation liquid is often of various varieties and relatively few in single product, and in order to facilitate production, the single product enzyme liquid needs to be stored separately. Active microorganisms exist in the jar type ferment fermentation liquor, in order to guarantee the taste, effect and quality of the product, the sterilization process is avoided or reduced as far as possible, low-temperature storage is required during storage, so that the activity of the beneficial microorganisms in the fermentation liquor is reduced, the microorganisms are inhibited from being continuously proliferated and fermented, the acidity of the fermentation liquor is controlled to be increased, the fermentation liquor is condensed and precipitated, the clarity of the fermentation liquor is increased, the production and filtration difficulty is reduced, and the product shelf-life precipitation is avoided.

In order to fully and reasonably utilize the perennial low-temperature natural environment of the plateau and reduce the production energy consumption, a plateau jar type ferment fermentation liquor storage device which is flexible and convenient to operate, green and environment-friendly is urgently needed to be designed.

Disclosure of Invention

The invention aims to provide plateau jar type ferment fermentation liquor storage equipment to solve the defects in the prior art.

The technical scheme adopted by the invention is as follows: a plateau jar formula ferment zymotic fluid storage facilities which characterized in that: the cooling device comprises a tank body which is horizontally arranged, wherein a jacket is arranged outside the tank body, the upper end of the jacket is provided with a cooling water outlet pipe communicated with the jacket, and the lower end of the jacket is provided with a cooling water inlet pipe communicated with the jacket; the tank body is provided with a driving device for driving the tank body to swing back and forth.

According to the plateau jar type ferment fermentation liquor storage device, the driving device comprises a U-shaped fixing frame, connecting shafts are arranged at two ends of the tank body, and the two connecting shafts are rotatably connected with the fixing frame respectively.

According to the plateau jar type ferment fermentation liquor storage device, the tail end of one connecting shaft is connected with a large gear, a small gear is arranged below the large gear, and the large gear is connected with the small gear through a chain.

According to the plateau jar type ferment fermentation liquor storage device, the pinion is connected with a motor for driving the pinion to rotate; the motor is a positive and negative rotation motor.

According to the plateau jar type ferment fermentation liquor storage device, the swing angle of the tank body is 0-45 degrees.

According to the plateau jar type ferment fermentation liquor storage device, the cooling water inlet pipe and the cooling water outlet pipe are both provided with the electromagnetic valve and the manual valve.

According to the plateau jar type ferment fermentation liquor storage device, the upper end of the tank body is provided with the liquid inlet pipe, and the lower end of the tank body is provided with the liquid outlet pipe; the liquid inlet pipe and the liquid outlet pipe are both provided with switch valves; the liquid outlet pipe is 1-2cm higher than the bottom of the tank.

According to the plateau jar type ferment fermentation liquor storage device, the pressure gauge for detecting the internal pressure of the tank body is arranged at the upper end of the tank body; the upper end of the tank body is provided with a thermometer for detecting the temperature in the tank body.

According to the plateau jar type ferment fermentation liquor storage device, the upper end of the tank body is provided with the liquid level meter extending into the tank body.

According to the plateau jar type ferment fermentation liquor storage equipment, the upper end of the tank body is provided with a pressure pipe communicated with the interior of the tank body, the tail end of the pressure pipe is respectively communicated with an air inlet pipe and an exhaust pipe, the air inlet pipe is connected with a ball valve, and the exhaust pipe is connected with a breather valve; the tank jacket is provided with a steam inlet and a steam outlet, and the inlet and the outlet are provided with an electromagnetic valve and a manual control valve, so that the tank can be subjected to steam sterilization.

The invention has the beneficial effects that:

the plateau jar type ferment fermentation liquor storage equipment provided by the invention is provided with automatic temperature control equipment, and can control the storage temperature of the fermentation liquor so as to reduce the activity of beneficial microorganisms in the fermentation liquor, inhibit the beneficial microorganisms from continuously proliferating and fermenting, control the acidity of the fermentation liquor from increasing, simultaneously condense and precipitate the fermentation liquor, increase the clarity of the fermentation liquor, reduce the production and filtration difficulty, and avoid the product from precipitating in shelf life, thereby improving the taste, effect and quality of the product.

The plateau jar type ferment fermentation liquor storage equipment provided by the invention is provided with automatic temperature control equipment, can adjust the temperature in the tank at any time according to the environmental temperature, fully and reasonably utilizes the perennial low-temperature natural environment of plateaus, reduces the production energy consumption, and is flexible and convenient to operate, green and environment-friendly.

The liquid outlet pipe of the plateau jar type ferment liquid storage device is arranged on the side surface of the tank body and is 1-2cm higher than the bottom of the tank, so that liquid and sediment can be effectively controlled to be mixed when the liquid is discharged.

The plateau jar type ferment fermentation liquor storage equipment is provided with the steam sterilization system, so that steam sterilization can be performed on the tank body, the mixed bacteria pollution in the ferment fermentation liquor storage process is reduced, and the product quality is ensured.

The plateau jar type ferment fermentation liquor storage equipment can meet the requirements of a great variety of jar type ferment fermentation liquors, a small relative quantity of single products and the requirement that the single product ferment liquor needs to be stored independently, and is convenient and flexible to operate.

The plateau jar type ferment fermentation liquor storage equipment is suitable for long-term storage of plateau jar type ferment fermentation liquor, solves the problems that jar type ferment fermentation cycle is long, can not be produced immediately according to market needs, and immediately meets market product demand changes, and is convenient for production arrangement and market sale changes.

Drawings

Fig. 1 is a schematic structural diagram of a plateau jar-type ferment fermentation broth storage device provided in an embodiment of the present invention.

In the figure, 1-tank body, 2-liquid inlet pipe, 3-switch valve, 4-cooling water outlet pipe, 5-connecting shaft, 6-liquid outlet pipe, 7-valve, 8-fixing frame, 9-cooling water inlet pipe, 10-fixing base, 11-positive and negative rotation motor, 12-pinion, 13-chain, 14-big gear, 15-jacket, 16-liquid level meter, 17-pressure gauge, 18-thermometer, 19-pressure pipe, 20-air inlet pipe, 21-ball valve, 22-breather valve, 23-exhaust pipe, 24-steam inlet pipe and 25-steam outlet pipe.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and thus, it should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; of course, mechanical connection and electrical connection are also possible; alternatively, they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

As shown in figure 1, the invention provides plateau jar type ferment fermentation liquor storage equipment, which comprises a tank body 1 arranged horizontally, wherein a jacket 15 is arranged outside the tank body 1, a cooling water outlet pipe 4 communicated with the jacket is arranged at the upper end of the jacket 15, and a cooling water inlet pipe 9 communicated with the jacket is arranged at the lower end of the jacket 15; the tank body 1 is provided with a driving device for driving the tank body to swing back and forth. The jacket 15 is provided with a steam inlet 24 and a steam outlet 25, and the inlet and the outlet are provided with an electromagnetic valve and a manual control valve, so that the tank body can be sterilized by steam.

The driving device comprises a U-shaped fixed frame 8, connecting shafts 5 are arranged at two ends of the tank body 1, the two connecting shafts 5 are respectively and rotatably connected with the fixed frame 8, and the connecting shafts 5 and the fixed frame 8 are rotatably connected through bearings; the tail end of one connecting shaft 5 is connected with a large gear 14, a small gear 12 is arranged below the large gear 14, and the large gear 14 is connected with the small gear 12 through a chain 13; the pinion 12 is connected with a motor for driving the pinion to rotate; the lower end of the motor is provided with a mounting seat 10. The motor is a forward and reverse rotating motor 11. The forward and reverse rotation motor 11 controls the motor to rotate forward and reverse back and forth through the controller. The forward and reverse rotation motor 11 drives the small gear 12 to rotate, the small gear 12 drives the large gear 14 to rotate through the chain 13, the large gear 14 drives the connecting shaft 5 to rotate, and the connecting shaft 5 drives the tank body 1 to swing back and forth.

The counter-rotating motor 11 represents a clockwise rotation and a counterclockwise rotation of the motor. The clockwise rotation of the motor is the forward rotation of the motor, and the anticlockwise rotation of the motor is the reverse rotation of the motor. The forward and reverse rotation control circuit diagram and the principle analysis thereof are to realize that the forward and reverse rotation of the motor can be realized only by connecting any two opposite connecting wires in the three-phase power inlet wires of the motor. The forward and reverse rotation of motors is widely used, for example, in traveling cranes, electric planing machines for woodworking, bench drills, filament cutters, spin dryers, lathes, and the like.

The swing angle of the tank body 1 is 0-45 degrees; preferably, the swing angle of the can body 1 is 30 °. The connecting shaft 5 is fixed on a jacket 15 wrapping the tank body 1. The capacity of the tank body 1 is 500L, and the material of the tank body 1 is stainless steel of more than 304. The fixing frame 8 is of a steel structure.

Valves 7 are arranged on the cooling water outlet pipe 4 and the cooling water inlet pipe 9; the upper end of the tank body 1 is provided with a liquid inlet pipe 2, the lower end of the tank body 1 is provided with a liquid outlet pipe 6, the liquid outlet pipe 6 is 1cm higher than the bottom of the tank in the first embodiment of the invention, and the liquid outlet pipe 6 is 2cm higher than the bottom of the tank in the other embodiment of the invention; the liquid inlet pipe 2 and the liquid outlet pipe 6 are both provided with a switch valve 3; the upper end of the tank body 1 is provided with a pressure gauge 17 for detecting the internal pressure of the tank body 1; the upper end of the tank body 1 is provided with a thermometer 18 for detecting the internal temperature of the tank body 1. The pressure gauge 17 and the thermometer 18 are used for conveniently detecting the pressure and the temperature in the tank body 1; according to the plateau jar type ferment fermentation liquor storage device, the liquid level meter 16 extending into the tank body 1 is arranged at the upper end of the tank body 1, so that the liquid level of the fermentation liquor in the tank body 1 can be conveniently detected.

The upper end of the tank body 1 is provided with a pressure pipe 19 communicated with the interior of the tank body 1, the tail end of the pressure pipe 19 is respectively communicated with an air inlet pipe 20 and an air outlet pipe 23, the air inlet pipe 20 is connected with a ball valve 21, and the air outlet pipe 23 is connected with a breather valve 22. When the breather valve 22 detects that the pressure in the tank body 1 is too high, the breather valve 22 is opened, the gas in the tank body 1 is discharged through the exhaust pipe 23, so that the pressure in the tank body 1 is reduced, and when the pressure in the tank body 1 is too low, the ball valve 21 is opened, high-pressure gas is introduced through the air inlet pipe 20, so that the pressure in the tank body 1 is increased.

The working principle of the breather valve is as follows: when the pressure of the medium in the tank is within the control operation pressure range of the breather valve, the breather valve does not work, and the airtightness of the oil tank is kept; when the medium is supplemented into the tank, the pressure of the upper gas space in the tank is raised, and the positive pressure of the operation of the breather valve is reached, the pressure valve is opened, and the gas escapes from the breather valve, so that the pressure in the tank is not increased any more.

The working principle is as follows:

fermentation liquor which is not packaged after fermentation of the plateau jar type enzyme is stored in the tank body 1 from the feeding pipe 2, cooling water is introduced into the jacket 15 through the cooling water inlet pipe 9, the temperature inside the tank body 1 is reduced to reduce the activity of beneficial microorganisms in the fermentation liquor, the beneficial microorganisms are inhibited from being continuously proliferated and fermented, the acidity of the fermentation liquor is controlled to be increased, the fermentation liquor is condensed and precipitated, the clarity of the fermentation liquor is increased, the production filtration difficulty is reduced, the shelf-life precipitation of products is avoided, and the taste, the effect and the quality of the products are improved.

Finally, it should be noted that: the above embodiments are only preferred embodiments of the present invention to illustrate the technical solutions of the present invention, but not to limit the technical solutions, and the patent scope of the present invention is not limited; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention; in addition, the technical scheme of the invention is directly or indirectly applied to other related technical fields, and the technical scheme is included in the patent protection scope of the invention.