阅读说明：本技术 轨枕螺栓涂油机 (Sleeper bolt oiling machine ) 是由 骆鹊桥 时林儒 王宏威 李威 魏良肖 石冬花 于 2019-11-12 设计创作，主要内容包括：本发明公开了一种轨枕螺栓涂油机,包括导向轮与支杆,所述导向轮的左端设置有支杆,所述导向轮与支杆通过螺栓固定连接,所述支杆的左端设置有支架,所述支架的内部的上端设置有泵油总成,所述泵油总成的上端设置有机箱,本发明中用机械辅助人工,使涂油工作的效率事半功倍,在机器使用过程中,无需弯腰,直立推行,降低劳动强度,双工位刷头操作,提高劳动效率；双工位刷头360度旋转涂抹,确保涂层均匀,防护可靠,内胆式双工位刷头的设计,使胆外始终充满长效油脂。当双工位刷头套住螺栓下行到位时,该长效油脂受到挤压,通过胆壁上均布的小孔均匀的注入胆内螺栓的螺纹表面,从而确保了螺栓防锈的目的。(The invention discloses a sleeper bolt oiling machine, which comprises a guide wheel and a support rod, wherein the support rod is arranged at the left end of the guide wheel, the guide wheel is fixedly connected with the support rod through a bolt, a support is arranged at the left end of the support rod, an oil pumping assembly is arranged at the upper end inside the support, and a case is arranged at the upper end of the oil pumping assembly; the double-station brush head is rotationally coated by 360 degrees, so that the coating is uniform, the protection is reliable, and the inner container type double-station brush head is designed to enable the outer part of the inner container to be filled with long-acting grease all the time. When the double-station brush head is sleeved on the bolt to descend in place, the long-acting grease is extruded and evenly injected into the threaded surface of the bolt in the liner through the small holes uniformly distributed on the wall of the liner, so that the aim of preventing the bolt from rusting is fulfilled.)

1. Sleeper bolt oiling machine includes leading wheel (10) and branch (9), its characterized in that: a support rod (9) is arranged at the left end of the guide wheel (10), the guide wheel (10) is fixedly connected with the support rod (9) through bolts, a support (8) is arranged at the left end of the support rod (9), an oil pumping assembly (6) is arranged at the upper end of the interior of the support (8), a case (7) is arranged at the upper end of the oil pumping assembly (6), a speed regulating key (5) is arranged at the left end of the case (7), a starting key (3) is arranged at the rear end of the speed regulating key (5), the starting key (3) is electrically connected with a power switch, a double-station brush head (2) is arranged at the lower end of the starting key (3), the double-station brush head (2) is fixedly connected with the case (7) through bolts, a push handle (4) is arranged at the left side of the lower end of the support (8), and the push handle (4) is fixed with the, the left end of support (8) is provided with first pulley (1), the right-hand member of support (8) is provided with second pulley (11), first pulley (1) passes through bolt fixed connection with second pulley (11) and support (8).

2. The sleeper bolt oiling machine of claim 1, wherein: the oil pumping assembly (6) comprises a grease outlet part (61), an oil pump (62), an oil tank oiling part (63), a flood dragon (64), a speed reducer (65), a generator (66) and a power input part (67), an oil pump (62) is arranged at the right end of the grease outlet part (61), an oil tank oiling part (63) is arranged at the right end of the oil pump (62), a flood dragon (64) is arranged at the lower end of the oil tank oiling part (63), a speed reducer (65) is arranged at the right end of the flood dragon (64), the speed reducer (65) is electrically connected with the power switch, a generator (66) is arranged at the right end of the speed reducer (65), the generator (66) is electrically connected with the power switch, the right end of the generator (66) is provided with a power input part (67), the pump oil assembly (6) is fixedly connected with the case (7) through a sealing flange through an oil tank oiling part (63).

3. The sleeper bolt oiling machine of claim 2, wherein: the grease outlet part (61) comprises an inner container guard bar (610), a limiting disc (611), a bearing (612), a protective ring (613), a fixed sleeve (614), a first guard hoop (615), a rubber sleeve (616), an oil cup inner container (617), a second guard hoop (618) and a bolt oiling part (619), wherein the second guard hoop (618) is arranged at the left end of the bolt oiling part (619), the oil cup inner container (617) is arranged at the left end of the second guard hoop (618), one circle of the outer side of the oil cup inner container (617) is arranged on the rubber sleeve (616), the first guard hoop (616) is arranged at the left end of the rubber sleeve (616), the fixed sleeve (614) is arranged at the left end of the first guard hoop (615), the protective ring (613) is arranged at the left end of the fixed sleeve (614), the bearing (612) is arranged at the left end of the protective ring (613), and the limiting disc (611) is arranged at the left end of the bearing (612), the left end of spacing dish (611) is provided with inner bag guard bar (610), grease export portion (61) cup joints fixedly through inner bag guard bar (610).

4. The sleeper bolt oiling machine of claim 3, wherein: the rubber sleeve (616) comprises a first sheath (6161), an inner ring (6162), a corner protector (6163) and a second sheath (6164), wherein the inner ring (6162) is arranged at the lower end of the first sheath (6161), the corner protector (6163) is arranged at the right end of the inner ring (6162), the second sheath (6164) is arranged at the lower end of the inner ring (6162), and the rubber sleeve (616) is sleeved on the surface side of the right end of the fixed sleeve (614) through the first sheath (6161).

5. The sleeper bolt oiling machine of claim 1, wherein: first pulley (1) and second pulley (11) are double-deck wheel structure, first pulley (1) and second pulley (11) pass through bolt fixed connection with support (8) respectively, first pulley (1) sets up the left side at support (8), second pulley (11) set up the right side at support (8).

6. The sleeper bolt oiling machine of claim 1, wherein: the front end and the rear end of the left side of the lower end of the support (8) are respectively provided with a push handle (4), the push handles (4) are fixedly connected with the support (8) through bolts, the push handles (4) are of a Z-shaped structure, and an anti-skidding sleeve is arranged at the handle at the leftmost end of the push handle (4).

7. The sleeper bolt oiling machine of claim 1, wherein: the oil pump is characterized in that the case (7) is of a hollow rectangular structure, the lower end of the case (7) is of a funnel-shaped structure, the bottommost end of the lower end of the case (7) is of a certain arc-shaped structure, and the case (7) is fixedly connected with the oil pump assembly (6) through a connecting flange.

8. The sleeper bolt oiling machine of claim 2, wherein: the generator (66) is electrically connected with the speed reducer (65), the generator (66) is electrically connected with the speed reducer (65) and the power switch, the generator (66) is fixed with the inside of the speed reducer (65) through gear clamping, and the outside of the generator is fixedly connected through bolts.

Technical Field

The invention belongs to the related technical field of high-speed rail maintenance field, and particularly relates to a sleeper bolt oiling machine.

Background

For the operation of a high-speed railway, in order to realize the running safety of a passenger train, the steel rail sleeper bolt is required to be in a well specified state all the time, so that the steel rail bolt is ensured to have enough pretightening force in the use process, and the steel rail can be locked in an allowable range all the time.

The prior oiling technology has the following problems: the prior oil coating technical scheme is finished by a manual brush coating mode of maintenance personnel, the efficiency is low, the labor intensity is high, and the coating quality is changed along with the emotion, physical strength and other factors of the operation personnel. The spraying mode is also used in the market for carrying out the rust prevention treatment on the sleeper bolt, but the railway rust prevention long-acting grease has high viscosity and extremely poor fluidity, and the spraying direction is single, so that the uniform spraying cannot be carried out at all; and the mass production application of the process is limited by the factors of grease waste, environmental pollution and the like.

Disclosure of Invention

The invention aims to provide a sleeper bolt oiling machine, which solves the problems of low oiling efficiency, high cost and poor oiling quality of the existing oiling technology in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the sleeper bolt oiling machine comprises a guide wheel and a support rod, wherein the support rod is arranged at the left end of the guide wheel, the guide wheel is fixedly connected with the support rod through a bolt, the left end of the support rod is provided with a support, the upper end inside the support is provided with an oil pumping assembly, the upper end of the oil pumping assembly is provided with a case, the left end of the case is provided with a speed regulating key, the rear end of the speed regulating key is provided with a starting key, the starting button is electrically connected with the power switch, the lower end of the starting button is provided with a double-station brush head, the double-station brush head is fixedly connected with the chassis through bolts, a push handle is arranged on the left side of the lower end of the bracket, the push handle is fixed with the support through a bolt, a first pulley is arranged at the left end of the support, a second pulley is arranged at the right end of the support, and the first pulley and the second pulley are fixedly connected with the support through a bolt.

Preferably, the constitution of pump oil assembly is including grease export department, oil pump, oil tank oiling portion, flood dragon, reduction gear, generator and power input portion, the right-hand member of grease export department is provided with the oil pump, the right-hand member of oil pump is provided with oil tank oiling portion, the lower extreme of oil tank oiling portion is provided with the flood dragon, the right-hand member of flood dragon is provided with the reduction gear, reduction gear and switch electric connection, the right-hand member of reduction gear is provided with the generator, generator and switch electric connection, the right-hand member of generator is provided with power input portion, pump oil assembly passes through oil tank oiling portion and passes through sealing flange fixed connection with quick-witted case.

Preferably, the composition of grease export department is including inner bag guard bar, spacing dish, bearing, guard ring, fixed cover, first guard hoop, rubber sleeve, oil cup inner bag, second guard hoop and bolt fat liquoring portion, the left end of bolt fat liquoring portion is provided with the second guard hoop, the left end of second guard hoop is provided with the oil cup inner bag, a week in the outside of oil cup inner bag sets up in the rubber sleeve, the left end of rubber sleeve is provided with first guard hoop, the left end of first guard hoop is provided with fixed cover, the left end of fixed cover is provided with the guard ring, the left end of guard ring is provided with the bearing, the left end of bearing is provided with spacing dish, the left end of spacing dish is provided with the inner bag guard bar, the grease export department cup joints fixedly through the inner bag guard bar.

Preferably, the rubber sleeve comprises a first sheath, an inner ring, a corner protector and a second sheath, the inner ring is arranged at the lower end of the first sheath, the corner protector is arranged at the right end of the inner ring, the second sheath is arranged at the lower end of the inner ring, and the rubber sleeve is sleeved on the surface side of the right end of the fixed sleeve through the first sheath.

Preferably, first pulley and second pulley are double-deck round structure, first pulley and second pulley pass through bolt fixed connection with the support respectively, first pulley sets up the left side at the support, the second pulley sets up the right side at the support.

Preferably, the front end and the rear end of the left side of the lower end of the support are respectively provided with a push handle, the push handles are fixedly connected with the support through bolts, the push handles are of a Z-shaped structure, and the handle at the leftmost end of the push handles is provided with an anti-skidding sleeve.

Preferably, the case is of a hollow rectangular structure, the lower end of the case is of a funnel-shaped structure, the bottommost end of the lower end of the case is of a certain arc-shaped structure, and the case is fixedly connected with the oil pumping assembly through a connecting flange.

Preferably, the generator is electrically connected with the speed reducer and the power switch, the generator is fixed with the inside of the speed reducer through gear clamping, and the outside of the generator is fixedly connected through bolts.

Compared with the prior art, the invention provides a sleeper bolt oiling machine which has the following beneficial effects:

(1) in the invention, the manual work is assisted by machinery, so that the efficiency of the oil coating work is doubled with half the effort, the machine does not need to bend over and push vertically in the using process, the labor intensity is reduced, and the double-station brush head operation improves the labor efficiency; the double-station brush head is rotationally coated in 360 degrees, so that the coating is uniform, the protection is reliable, and a special railway sleeper bolt oiling machine needs to be developed along with the requirement of a high-speed railway line, so that the use state of sleeper bolts is conveniently and quickly maintained, and the safe operation of a train is facilitated;

(2) the special flood dragon tool is developed, so that the flowing viscosity of the long-acting grease of the railway is ensured, and the requirement of efficient smearing of the sleeper bolt oiling machine is met;

(3) according to the invention, through the integral design of man-machine matching, the dragon is driven to rotate by the power of gasoline and the generator is driven to provide power, so that the uniform rotation of the brush head motor is ensured;

(4) the flood dragon driven rotor oil pump enables railway long-acting grease to flow, the long-acting grease is continuously supplied to the double-station brush head through the control of the start button, and meanwhile, the long-acting grease can return to an oil pool through the overflow valve when the start button is closed;

(5) the design of the inner container type double-station brush head ensures that the outer container is always filled with long-acting grease. When the double-station brush head is sleeved on the bolt to descend in place, the long-acting grease is extruded and evenly injected into the threaded surface of the bolt in the liner through the small holes uniformly distributed on the wall of the liner, so that the aim of preventing the bolt from rusting is fulfilled.

Drawings

FIG. 1 is a schematic view of the structure of the bolt oiling machine of the present invention;

FIG. 2 is a schematic diagram of an oil pumping assembly according to the present invention;

FIG. 3 is a schematic view of the grease outlet port of the present invention;

FIG. 4 is a schematic view of the rubber boot structure of the present invention;

FIG. 5 is a schematic view of a first configuration of the oil pump rotor of the present invention;

FIG. 6 is a second structural schematic view of the oil pump rotor of the present invention;

in the figure: 1. a first pulley; 2. a double-station brush head; 3. starting a key; 4. a push handle; 5. a speed regulation key; 6. an oil pumping assembly; 61. a grease outlet part; 610. a liner guard bar; 611. a limiting disc; 612. a bearing; 613. a guard ring; 614. fixing a sleeve; 615. a first guard band; 616. a rubber sleeve; 6161. a first sheath; 6162. an inner ring; 6163. protecting the corner; 6164. a second sheath; 617. an oil cup inner container; 618. a second guard band; 619. a bolt oiling part; 62. an oil pump; 63. an oil filling part of the oil tank; 64. flood dragon; 65. a speed reducer; 66. a generator; 67. a power input section; 7. a chassis; 8. a support; 9. a strut; 10. a guide wheel; 11. a second pulley.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides the following technical solutions: a sleeper bolt oiling machine comprises a guide wheel 10 and a support rod 9, wherein the support rod 9 is arranged at the left end of the guide wheel 10, the guide wheel 10 is fixedly connected with the support rod 9 through a bolt, a support 8 is arranged at the left end of the support rod 9, an oil pumping assembly 6 is arranged at the upper end of the interior of the support 8, a machine box 7 is arranged at the upper end of the oil pumping assembly 6, the machine box 7 is of a hollow rectangular structure, the lower end of the machine box 7 is of a funnel-shaped structure, so that the machine box 7 can better perform oiling action, the bottom end of the lower end of the machine box 7 is of a certain arc-shaped structure, the machine box 7 is fixedly connected with the oil pumping assembly 6 through a connecting flange, the oil pumping assembly 6 comprises a grease outlet part 61, an oil pump 62, an oil tank oiling part 63, a flood dragon 64, a speed reducer 65, a generator 66 and a power input part 67, the generator 66 is electrically connected with the speed reducer, therefore, the generator 66 can work better, the generator 66 is clamped and fixed with the inside of the speed reducer 65 through a gear, the outside of the generator 66 is fixedly connected with the outside of the speed reducer 65 through a bolt, the right end of the grease outlet part 61 is provided with the oil pump 62, the grease outlet part 61 comprises the liner guard bar 610, the limiting disc 611, the bearing 612, the guard ring 613, the fixing sleeve 614, the first guard hoop 615, the rubber sleeve 616, the oil cup liner 617, the second guard hoop 618 and the bolt oiling part 619, the left end of the bolt oiling part 619 is provided with the second guard hoop 618, the left end of the second guard hoop 618 is provided with the oil cup liner 617, one circle of the outer side of the oil cup liner 617 is arranged on the rubber sleeve 616, the rubber sleeve 616 comprises the first sheath 6161, the inner ring 62, the angle protector 6163 and the second sheath 6164, the lower end of the first sheath 6161 is provided with the inner ring 6162,

a sleeper bolt oiling machine comprises an inner ring 6162, wherein a corner protector 6163 is arranged at the right end of the inner ring 6162, a second sheath 6164 is arranged at the lower end of the inner ring 6162, a rubber sleeve 616 is sleeved on the surface side of the right end of a fixing sleeve 614 through a first sheath 6161, a first protection hoop 615 is arranged at the left end of the rubber sleeve 616, the fixing sleeve 614 is arranged at the left end of the first protection hoop 615, a protection ring 613 is arranged at the left end of the fixing sleeve 614, a bearing 612 is arranged at the left end of the protection ring 613, a limiting disc 611 is arranged at the left end of the bearing 612, an inner container guard rod 610 is arranged at the left end of the limiting disc 611, a grease outlet part 61 is fixedly sleeved through the inner container guard rod 610, an oil tank oiling part 63 is arranged at the right end of the oil tank oiling part 63, a flood dragon 64 is arranged at the lower end of the oil tank oiling part 63, a speed reducer 65 is arranged, the right end of the generator 66 is provided with a power input part 67, the pump oil assembly 6 is fixedly connected with the case 7 through an oil tank oiling part 63 through a sealing flange, the left end of the case 7 is provided with a speed regulating button 5, the rear end of the speed regulating button 5 is provided with a starting button 3, the starting button 3 is electrically connected with a power switch, the lower end of the starting button 3 is provided with a double-station brush head 2, the double-station brush head 2 is fixedly connected with the case 7 through bolts, the left side of the lower end of the bracket 8 is provided with a push handle 4, the push handle 4 is fixed with the bracket 8 through bolts, the left end of the bracket 8 is provided with a first pulley 1, the first pulley 1 and a second pulley 11 are both in a double-layer wheel structure, the first pulley 1 and the second pulley 11 are respectively fixedly connected with the bracket 8 through bolts, so that better movement can be realized, the first pulley 1 is arranged on the left side of, push away 4 and pass through bolt fixed connection with support 8, push away 4 and be Z style of calligraphy structure, push away the hand (hold) department of 4 left-most end and be provided with anti-skidding cover to can possess the effect of protection, second pulley 11 sets up on the right side of support 8, and the right-hand member of support 8 is provided with second pulley 11, and first pulley 1 passes through bolt fixed connection with second pulley 11 and support 8.

The working principle and the using process of the invention are as follows: after the invention is installed, whether the machine can work normally is firstly checked, whether the connection between the plug and the socket on the electric wire is finished is checked, if abnormal noise occurs, the machine is closed immediately and the maintenance of a professional is waited, when the use of the equipment is needed, the oiling machine is firstly taken out and then is placed at the upper end of a guide rail to be oiled, the first pulley 1 and the second pulley 11 of the oiling machine are placed at the upper end of the same guide rail, and when the guide wheel 10 is placed on the other guide rail, the better support can be realized under the action of the supporting rod 9, then the oiling machine is connected with a power supply, then the starting key 3 is pressed, grease is added into the interior of the case 7, the grease enters the interior of the oil pumping assembly 6 under the action of the case 7, under the driving of the generator 66, the model of the generator 66 is JFW, so that flood dragon 64 can rotate uniformly, the rotor oil pump 62 driven by the flood dragon 64 enables railway long-acting grease to flow, the model of the oil pump 62 is T6DC, the long-acting grease is continuously supplied to the double-station brush head 2 through the control of the start key 3, and meanwhile, when the start key 3 is closed, the long-acting grease can return to an oil tank through an overflow valve, so that the grease can be conveyed under the action of the flood dragon 64 and then enters the inside of the grease outlet part 61, the phenomenon of grease leakage can not occur under the action of the rubber sleeve 616, the grease then enters the inside of the double-station brush head 2, and through the design of the inner container type brush head, the outer side of the inner container is filled with the long-acting grease all the time, the model of the speed reducer 65 is PL60, when the double-station brush head 2 is sleeved with a bolt to descend, through the even screw surface who pours into the screw bolt in the courage of the even injection of aperture on the courage wall to the rust-resistant purpose of bolt has been ensured, and through man-machine matched's global design, rotatory by taking petrol power drive flood dragon 64 certainly, drive generator 66 simultaneously provides the power, ensures that the uniform velocity of duplex position brush head 2 motors is rotatory, can make the better work of carrying out the fat liquoring like this, has just so accomplished the work of this fat liquoring.

Compared with the prior art, the invention provides a sleeper bolt oiling machine which has the following beneficial effects:

(1) in the invention, the manual work is assisted by machinery, so that the efficiency of the oil coating work is doubled with half the effort, the machine does not need to bend over and push vertically in the using process, the labor intensity is reduced, and the double-station brush head operation improves the labor efficiency; the double-station brush head is rotationally coated in 360 degrees, so that the coating is uniform, the protection is reliable, and a special railway sleeper bolt oiling machine needs to be developed along with the requirement of a high-speed railway line, so that the use state of sleeper bolts is conveniently and quickly maintained, and the safe operation of a train is facilitated;

(2) the special flood dragon tool is developed, so that the flowing viscosity of the long-acting grease of the railway is ensured, and the requirement of efficient smearing of the sleeper bolt oiling machine is met;

(3) according to the invention, through the integral design of man-machine matching, the dragon is driven to rotate by the power of gasoline and the generator is driven to provide power, so that the uniform rotation of the brush head motor is ensured;

(4) the flood dragon driven rotor oil pump enables railway long-acting grease to flow, the long-acting grease is continuously supplied to the double-station brush head through the control of the start button, and meanwhile, the long-acting grease can return to an oil pool through the overflow valve when the start button is closed;

(5) the design of the inner container type double-station brush head ensures that the outer container is always filled with long-acting grease. When the double-station brush head is sleeved on the bolt to descend in place, the long-acting grease is extruded and evenly injected into the threaded surface of the bolt in the liner through the small holes uniformly distributed on the wall of the liner, so that the aim of preventing the bolt from rusting is fulfilled.

The above-mentioned embodiments are merely illustrative of the technical idea and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the scope of the present invention.