Method for reinforcing ultrahigh-brick chimney
阅读说明:本技术 超高砖烟囱加固方法 (Method for reinforcing ultrahigh-brick chimney ) 是由 孙晓阳 颜卫东 于健伟 边辉 王延生 陈新喜 李赟 唐鑫坤 余少乐 颜帅 杨腾 于 2019-10-21 设计创作,主要内容包括:本发明涉及一种超高砖烟囱加固方法,包括以下步骤:对烟囱顶部进行清理;制作悬挂台,将悬挂台固设于烟囱顶部,悬挂台的端部伸出烟囱外壁;提供吊笼,利用悬挂绳将吊笼挂设于悬挂台伸出烟囱外壁的部分,且通过收放悬挂绳调节吊笼的高度;利用吊笼作为施工作业平台并对烟囱外壁裂缝进行填补;以及提供多个竖向箍带和环向箍带,将竖向箍带竖向贴设并固定于烟囱的外壁,然后将环向箍带水平箍于竖向箍带。本发明采用在烟囱顶部制作悬挂台并下挂高度可调的吊笼的方法解决超高烟囱上人的问题,无需搭设脚手架,易于操作且安全性高,另一方面通过填补外壁裂缝以及利用竖向和环向的箍带箍紧进行烟囱的加固,实现既有烟囱修复再利用。(The invention relates to a method for reinforcing an ultrahigh brick chimney, which comprises the following steps: cleaning the top of the chimney; manufacturing a hanging table, fixedly arranging the hanging table on the top of the chimney, and extending the end part of the hanging table out of the outer wall of the chimney; providing a suspension cage, suspending the suspension cage on the part of the suspension platform extending out of the outer wall of the chimney by using a suspension rope, and adjusting the height of the suspension cage by retracting the suspension rope; the suspension cage is used as a construction operation platform and is used for filling cracks on the outer wall of the chimney; and providing a plurality of vertical straps and annular straps, vertically attaching the vertical straps to the outer wall of the chimney, and horizontally hooping the annular straps to the vertical straps. The method for manufacturing the hanging platform on the top of the chimney and hanging the height-adjustable suspension cage downwards solves the problem of people getting on the ultrahigh chimney, does not need to set up a scaffold, is easy to operate and high in safety, and realizes the restoration and reutilization of the existing chimney by filling cracks on the outer wall and tightening the chimney by utilizing the vertical strap and the annular strap.)
1. A method for reinforcing an ultra-high brick chimney is characterized by comprising the following steps:
cleaning the top of the chimney to expose the structural layer at the top of the chimney;
manufacturing a hanging table, fixedly arranging the hanging table on the top of the chimney, and enabling the end part of the hanging table to extend out of the outer wall of the chimney;
providing a suspension cage, suspending the suspension cage on the part of the suspension platform extending out of the outer wall of the chimney by using a suspension rope, and adjusting the height of the suspension cage by retracting the suspension rope;
the suspension cage is used as a construction operation platform and is used for filling cracks on the outer wall of the chimney; and
providing a plurality of vertical straps and annular straps, vertically attaching and fixing the vertical straps to the outer wall of the chimney, and horizontally hooping the annular straps to the vertical straps.
2. The method for reinforcing an ultra-high brick chimney according to claim 1, further comprising the steps of:
and after the annular hoop belt is horizontally hooped on the vertical hoop belt, performing two times of anticorrosion construction on the outer wall of the chimney.
3. The method for reinforcing an ultra-high brick chimney according to claim 1 or 2, further comprising the steps of:
and after the annular hoop belt is horizontally hooped on the vertical hoop belt, monitoring the stress strain, cracks, gradient and vibration speed of the chimney.
4. The method for reinforcing an ultra-high brick chimney according to claim 1, further comprising the steps of:
before filling cracks on the outer wall of the chimney, dividing the chimney into a plurality of working sections according to a spatial sequence from bottom to top;
marking cracks of the wall of the brick chimney cylinder in each divided working section;
carrying out crack detection inspection on the surface of the crack in the working section, and determining the width, depth and penetration condition of the crack;
and when the cracks on the outer wall of the chimney are filled, the cracks are filled from bottom to top.
5. The method for reinforcing an ultra-high brick chimney according to claim 1, wherein the filling of the cracks on the outer wall of the chimney comprises the following steps:
removing floating dust, loose mortar and scum at the cracks;
mixing and kneading the seam sealing material to form a caulking material, providing a conduit, embedding the caulking material into the cracks, embedding the conduit in advance, and reserving a filling port and an exhaust port on each crack;
providing grouting material, and filling the grouting material into the crack by using a conduit;
and (5) removing the catheter, and repairing and flattening the defects at the removed position by using a seam sealing material.
6. The method for reinforcing an ultra-high brick chimney according to claim 1, further comprising the steps of:
before the suspension table is fixedly arranged at the top of the chimney, a ring beam is poured at the top of the chimney;
and when the hanging table is fixedly arranged at the top of the chimney, the hanging table is fixedly arranged on the ring beam.
7. The method for reinforcing an ultra-high brick chimney according to claim 6, further comprising the steps of:
before a ring beam is poured on the top of the chimney, a man-in-the-middle platform and a groined temporary hanging frame are provided, the temporary hanging frame is arranged on the top of the chimney, the man-in-the-middle platform is arranged in the chimney, and the top of the man-in-the-middle platform is fixed in the middle of the temporary hanging frame.
8. The method for reinforcing an ultra-high brick chimney according to claim 6, further comprising the steps of:
when a ring beam is poured on the top of the chimney, providing an embedded plate, and placing the embedded plate in a pouring space of the ring beam, so that the embedded plate is embedded on the top surface of the ring beam;
and when the suspension table is fixedly arranged on the ring beam, the suspension table and the embedded plate are welded and fixed.
9. The method for reinforcing an ultra-high brick chimney according to claim 1, wherein the step of vertically attaching and fixing the vertical belt to the outer wall of the chimney comprises the steps of:
and providing chemical anchor bolts, and enabling the chemical anchor bolts to penetrate through the vertical clamp belt at intervals and be inserted into the wall of the chimney, so that the vertical clamp belt is fixed on the outer wall of the chimney.
10. The method of reinforcing a super high brick chimney as claimed in claim 1 wherein the hoop strap comprises two semi-arcuate strap sections and the step of horizontally strapping the hoop strap to the vertical strap comprises the steps of:
and connecting the corresponding ends of the two hoop sections through an adjustable-length adjusting assembly, and adjusting and shortening the length of the adjusting assembly, so that the circumference of the annular hoop is shortened, and the annular hoop is hooped on the vertical hoop.
Technical Field
The invention relates to the technical field of building construction, in particular to a method for reinforcing an ultrahigh brick chimney.
Background
In the last 50 to 80 years, chimneys were largely constructed as indispensable structures for industrial production in order to promote production and national great-rise industrial construction. The brick chimney is widely applied to industrial and civil buildings due to the advantages of local materials, simple and convenient construction and low manufacturing cost, occupies a large proportion in the constructed chimney, and has the phenomena of material aging, barrel body cracks, foundation inclination and the like after long-term use. How to realize restoration and reuse through reinforcing and transforming the existing ultrahigh chimney becomes a difficult problem to be solved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a method for reinforcing an ultrahigh brick chimney, which can solve the problem that the existing ultrahigh chimney is difficult to repair and reuse.
The technical scheme for realizing the purpose is as follows:
the invention provides a method for reinforcing an ultrahigh brick chimney, which comprises the following steps: cleaning the top of the chimney to expose the structural layer at the top of the chimney;
manufacturing a hanging table, fixedly arranging the hanging table on the top of the chimney, and enabling the end part of the hanging table to extend out of the outer wall of the chimney;
providing a suspension cage, suspending the suspension cage on the part of the suspension platform extending out of the outer wall of the chimney by using a suspension rope, and adjusting the height of the suspension cage by retracting the suspension rope;
the suspension cage is used as a construction operation platform and is used for filling cracks on the outer wall of the chimney; and
providing a plurality of vertical straps and annular straps, vertically attaching and fixing the vertical straps to the outer wall of the chimney, and horizontally hooping the annular straps to the vertical straps.
The method has the advantages that the problem that people get on the ultrahigh chimney is solved by manufacturing the hanging platform on the top of the chimney and hanging the height-adjustable suspension cage downwards, a scaffold is not required to be erected, the operation is easy, the safety is high, and the existing chimney is repaired and reused by filling cracks on the outer wall and tightening the chimney by utilizing the vertical strap and the annular strap.
The method for reinforcing the super-high brick chimney is further improved in that the method further comprises the following steps:
and after the annular hoop belt is horizontally hooped on the vertical hoop belt, performing two times of anticorrosion construction on the outer wall of the chimney.
The method for reinforcing the super-high brick chimney is further improved in that the method further comprises the following steps:
and after the annular hoop belt is horizontally hooped on the vertical hoop belt, monitoring the stress strain, cracks, gradient and vibration speed of the chimney.
The method for reinforcing the super-high brick chimney is further improved in that the method further comprises the following steps:
before filling cracks on the outer wall of the chimney, dividing the chimney into a plurality of working sections according to a spatial sequence from bottom to top;
marking cracks of the wall of the brick chimney cylinder in each divided working section;
carrying out crack detection inspection on the surface of the crack in the working section, and determining the width, depth and penetration condition of the crack;
and when the cracks on the outer wall of the chimney are filled, the cracks are filled from bottom to top.
The method for reinforcing the super-high brick chimney is further improved in that the filling of the cracks on the outer wall of the chimney comprises the following steps:
removing floating dust, loose mortar and scum at the cracks;
mixing and kneading the seam sealing material to form a caulking material, providing a conduit, embedding the caulking material into the cracks, embedding the conduit in advance, and reserving a filling port and an exhaust port on each crack;
providing grouting material, and filling the grouting material into the crack by using a conduit;
and (5) removing the catheter, and repairing and flattening the defects at the removed position by using a seam sealing material.
The method for reinforcing the super-high brick chimney is further improved in that the method further comprises the following steps:
before the suspension table is fixedly arranged at the top of the chimney, a ring beam is poured at the top of the chimney;
and when the hanging table is fixedly arranged at the top of the chimney, the hanging table is fixedly arranged on the ring beam.
The method for reinforcing the super-high brick chimney is further improved in that the method further comprises the following steps:
before a ring beam is poured on the top of the chimney, a man-in-the-middle platform and a groined temporary hanging frame are provided, the temporary hanging frame is arranged on the top of the chimney, the man-in-the-middle platform is arranged in the chimney, and the top of the man-in-the-middle platform is fixed in the middle of the temporary hanging frame.
The method for reinforcing the super-high brick chimney is further improved in that the method further comprises the following steps:
when a ring beam is poured on the top of the chimney, providing an embedded plate, and placing the embedded plate in a pouring space of the ring beam, so that the embedded plate is embedded on the top surface of the ring beam;
and when the suspension table is fixedly arranged on the ring beam, the suspension table and the embedded plate are welded and fixed.
The method for reinforcing the super-high brick chimney is further improved in that the step of vertically attaching and fixing the vertical strap to the outer wall of the chimney comprises the following steps:
and providing chemical anchor bolts, and enabling the chemical anchor bolts to penetrate through the vertical clamp belt at intervals and be inserted into the wall of the chimney, so that the vertical clamp belt is fixed on the outer wall of the chimney.
The method for reinforcing the super-high brick chimney is further improved in that the annular hoop comprises two semi-arc-shaped hoop sections, and the step of horizontally hooping the annular hoop to the vertical hoop comprises the following steps:
and connecting the corresponding ends of the two hoop sections through an adjustable-length adjusting assembly, and adjusting and shortening the length of the adjusting assembly, so that the circumference of the annular hoop is shortened, and the annular hoop is hooped on the vertical hoop.
Drawings
FIG. 1 is a flow chart of the method for reinforcing a super high brick chimney according to the present invention.
Fig. 2 is a perspective view of a temporary hanger in the method for reinforcing a super high brick chimney according to the present invention.
Fig. 3 is a top view of a temporary hanger in the method for reinforcing a super high brick chimney according to the present invention.
FIG. 4 is a side sectional view of the ring beam and the top of the chimney in the method for reinforcing the super high brick chimney.
Fig. 5 is a top view of a hanging platform in the method for reinforcing a super high brick chimney according to the present invention.
Fig. 6 is a schematic view of a suspension cage under a suspension table in the method for reinforcing an ultra-high brick chimney according to the present invention.
Fig. 7 is a schematic view of stirring grouting material in the method for reinforcing the super-high brick chimney.
Fig. 8 is a schematic structural view of grouting equipment in the method for reinforcing the super-high brick chimney.
Fig. 9 is a schematic view of the pipe pre-buried at the crack in the method for reinforcing the super high brick chimney.
Fig. 10 is a top sectional view of the vertical band and the circumferential band in the method for reinforcing the super high brick chimney according to the present invention.
FIG. 11 is a side view of the vertical band and the hoop band in the method for reinforcing an ultra-high brick chimney according to the present invention.
Fig. 12 is a side view of stress-strain monitoring performed in the ultra-high brick chimney reinforcement method of the present invention.
FIG. 13 is a side view of crack monitoring performed in the ultra-high brick chimney consolidation method of the present invention.
Description of reference numerals:
1-a chimney; 2-ring beam; 3-temporary hanging rack; 4-cushion block; 5-a person-on platform; 6-hanging the platform; 7-a main rope; 8-auxiliary rope; 9-a suspension member; 10-a suspension cage; 11-hanging holes; 12-grouting material; 13-an air compressor; 14-slurry storage tank; 15-a breather pipe; 16-a pulp supply pipe; 17-a perfusion gun; 18-cracking; 181-a catheter; 19-a vertical cuff; 20-annular hoop belt; 22-chemical anchor bolt; 23-a regulating component; 24-a surface strain gauge; 25-a joint meter.
Detailed Description
The invention is further described with reference to the following figures and specific examples.
Referring to fig. 1, the invention provides a method for reinforcing an ultrahigh brick chimney, which is used for repairing and reinforcing an existing ultrahigh chimney and then reusing the ultrahigh brick chimney, does not need to set up a scaffold, and is easy to operate and high in safety. The method for reinforcing the super-high brick chimney is described below with reference to the accompanying drawings.
As shown in fig. 1, the method for reinforcing the super high brick chimney comprises the following steps:
step S1 is executed: and cleaning the top of the
In a preferred embodiment, the method of the present invention further comprises the steps of: as shown in fig. 2 and 3, the
In a preferred embodiment, the method of the present invention further comprises the steps of: as shown in fig. 4, a
Step S2 is executed: and manufacturing a hanging table 6, fixedly arranging the hanging table 6 at the top of the
Step S3 is executed: providing a
In a preferred embodiment, the method of the present invention further comprises the steps of: providing a winch, arranging the winches on two sides of the
In a preferred embodiment, the method of the present invention further comprises the steps of: when the
Step S4 is executed: the
Then filling each crack from bottom to top, and specifically comprises the following steps:
and (4) blowing and washing the
Mixing the seam sealing material, conveying the seam sealing material to the position of a
As shown in fig. 9, a
As shown in fig. 7 and 8, a grouting material 12 and a grouting apparatus are provided, the grouting apparatus including a
Step S5 is executed: providing a plurality of
as shown in fig. 10 and 11, the centerline of the ladder on the outside of the
The
When the
After all the hoop straps 20 are installed in place, caulking and grouting are performed; filling polymer mortar into all gaps between the
In a preferred embodiment, the method of the present invention further comprises the steps of: after the
In a preferred embodiment, the method of the present invention further comprises the steps of: after the
The method for reinforcing the super-high brick chimney has the beneficial effects that:
the method for manufacturing the hanging platform on the top of the chimney and hanging the height-adjustable suspension cage downwards solves the problem of people getting on the ultrahigh chimney, does not need to set up a scaffold, is easy to operate and high in safety, and realizes the restoration and reutilization of the existing chimney by filling cracks on the outer wall and tightening the chimney by utilizing the vertical strap and the annular strap.
While the present invention has been described in detail and with reference to the embodiments thereof as illustrated in the accompanying drawings, it will be apparent to one skilled in the art that various changes and modifications can be made therein. Therefore, certain details of the embodiments are not to be interpreted as limiting, and the scope of the invention is to be determined by the appended claims.
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