阅读说明：本技术 用于电动牙刷的压力感测系统和方法 (Pressure sensing system and method for electric toothbrush ) 是由 B.J.迪松 于 2019-08-02 设计创作，主要内容包括：本发明涉及用于电动牙刷的压力感测系统和方法。一种压力反馈系统连续地监测刷头上的压力或力的水平,并且被编程为基于压力的量向用户提供反馈信号。根据驱动轴的速度变化来监测压力水平。该系统包括壳体、马达、用于附接到刷头的驱动轴、反馈装置、能够检测驱动轴的旋转速度的变化的传感器以及微处理器。该微处理器被编程为根据测量的旋转速度变化来激活反馈装置。该传感器可以是霍尔效应传感器,或者响应于磁场的另一传感器。磁体可位于该驱动轴上,或者该系统的根据该驱动轴移动的另一部分上。(The invention relates to a pressure sensing system and method for a power toothbrush. A pressure feedback system continuously monitors the pressure or level of force on the brushhead and is programmed to provide a feedback signal to the user based on the amount of pressure. The pressure level is monitored as a function of the speed change of the drive shaft. The system includes a housing, a motor, a drive shaft for attachment to the brushhead, a feedback device, a sensor capable of detecting a change in the rotational speed of the drive shaft, and a microprocessor. The microprocessor is programmed to activate the feedback means in dependence on the measured change in rotational speed. The sensor may be a hall effect sensor, or another sensor responsive to a magnetic field. The magnet may be located on the drive shaft or another portion of the system that moves in accordance with the drive shaft.)

1. A system for determining the amount of pressure applied to a brushhead and for providing feedback to a user when the measured pressure reaches a predetermined threshold, the system comprising:

a brush head;

a drive unit connected to the brushhead, the drive unit having a drive shaft that is activated to move the brushhead relative to the drive unit;

a magnet that moves in a repeated manner according to the movement of the drive shaft;

a Hall effect sensor that generates a signal based on the movement of the magnet;

a feedback device; and

a microprocessor connected to the Hall effect sensor and the feedback device, the microprocessor programmed to activate the feedback device as a function of a change in speed of the movement of the magnet.

2. The system of claim 1, wherein the movement of the drive shaft is rotational.

3. The system of claim 2, wherein the movement of the drive shaft is a rotational oscillation about an axis.

4. The system of claim 3, wherein the microprocessor generates a signal based on a change in the rotational speed of the drive shaft.

5. The system of claim 4, wherein the microprocessor is programmed with a threshold change in rotational speed such that the microprocessor generates a signal based on the change in rotational speed satisfying the predetermined threshold.

6. The system of claim 5, wherein the threshold is between about 5000RPM and about 7000 RPM.

7. The system of claim 6, wherein the threshold is about 6000 RPM.

8. The system of claim 7, wherein the feedback device is one of a light emitting device, an auditory device, and a haptic device.

9. The system of claim 8, wherein the feedback device is located on the drive unit.

10. The system of claim 9, wherein the brush head includes a neck having a first end connected to the drive unit and a second end supporting a bristle carrier, the brush head including a brush shaft driven by the drive shaft to rotate about a first axis, the bristle carrier being driven by the brush shaft to rotate about a second axis.

11. A pressure feedback system for a brushhead, comprising:

a brush head;

a drive unit connected to the brushhead, the drive unit having a drive shaft that is activated to oscillate the brushhead relative to the drive unit;

a magnet oscillating according to movement of the drive shaft;

a sensor that generates a signal based on an oscillation speed of the magnet;

a feedback device; and

a microprocessor connected to the sensor and the feedback device, the microprocessor programmed to activate the feedback device as a function of a change in speed of movement of the magnet.

12. The pressure feedback system of claim 11, wherein the brush head includes a brush shaft and a bristle carrier, the brush shaft being connected between the drive shaft and the bristle carrier.

13. The pressure feedback system of claim 11, wherein the magnet is coupled to the drive shaft and the sensor is fixed in position relative to the magnet.

14. The pressure feedback system of claim 11 wherein the movement of the drive shaft is rotational.

15. The pressure feedback system of claim 14, wherein the microprocessor is programmed with a threshold change in rotational speed of the drive shaft such that the microprocessor activates the feedback device based on the change in rotational speed satisfying a predetermined threshold.

16. The pressure feedback system of claim 15 wherein the threshold is a speed variation between about 5000RPM and about 7000 RPM.

17. A pressure feedback system for a brushhead, comprising:

a housing;

a motor within the housing;

a drive shaft connected to the motor and having a portion extending from the housing for attachment to a brush head, the drive shaft operable to rotate at a rotational speed when the motor is activated;

a feedback device;

a sensor capable of detecting a change in the rotational speed of the drive shaft; and

a microprocessor connected to the sensor and the feedback device, the microprocessor being programmed to send a signal to activate the feedback device in accordance with a change in the rotational speed of the drive shaft detected by the sensor.

18. The pressure feedback device of claim 17, wherein the brush head includes a brush shaft connected to the drive shaft and a bristle carrier connected to the brush shaft, wherein rotation of the drive shaft causes rotation of the brush shaft and the bristle carrier.

19. The pressure feedback device of claim 18, wherein the sensor detects a change in rotational speed of the drive shaft caused by a force on the bristle holder.

20. The pressure feedback device of claim 19, wherein the microprocessor is programmed to send the signal to the feedback device when a change in the rotational speed of the drive shaft exceeds a predetermined threshold.

Background

It is known to provide one or more sensing mechanisms in powered and manual toothbrushes to determine the pressure applied to the bristle field during brushing. Typically, some type of sensor measures the force applied to the bristles. In some cases, the sensor includes a spring, a moment arm, and a switch, wherein a force applied to the bristle field acts on the spring, which in turn drives the moment arm. When the force reaches a threshold or trigger value, a switch is operated which signals to the user that the applied force has exceeded a threshold level. The user then has the opportunity to reduce the stress to an acceptable level.

These systems can also be used to ensure that the user also applies at least a minimum amount of pressure to the bristle field. However, pressure sensing systems are often difficult to implement in typical powered or manual toothbrushes. Such systems can also add significantly to the overall cost of the toothbrush and often suffer from inaccuracies.

Typically, in such pressure sensing systems, there is no continuous monitoring of pressure information, but only an indication of when the applied pressure reaches a threshold value indicative of overpressure. There is a need for a compact, simple and inexpensive sensor system for a toothbrush, in particular a sensor system that: the sensor system provides continuous monitoring of pressure so that it can be customized to provide the desired feedback.

Disclosure of Invention

The present invention provides a pressure feedback system for a brushhead that continuously monitors the pressure or level of force on the brushhead, and is programmed to provide a feedback signal to the user based on the amount of pressure.

In one embodiment, the system monitors the pressure level on the brushhead as a function of the speed of a drive shaft extending from the motor. The system comprises: a housing; a motor within the housing; a drive shaft connected to the motor and having a portion extending from the housing for attachment to a brush head; a feedback device; a sensor capable of detecting a change in the rotational speed of the drive shaft; and a microprocessor connected to the sensor and the feedback device, the microprocessor being programmed to send a signal to activate the feedback device in accordance with a change in the rotational speed of the drive shaft detected by the sensor.

In one embodiment, the system comprises: a magnet that moves in a repeated or oscillating manner according to the movement of the drive shaft; and a sensor that generates a signal based on movement of the magnet. The sensor may be a hall effect sensor, or another sensor responsive to a magnetic field. The magnet may be located on the drive shaft or another portion of the system that moves in accordance with the drive shaft.

The drive shaft is connected to the motor and provides motion to the system. In one embodiment, the drive shaft is a rotating drive shaft, and in a more specific embodiment, the drive shaft oscillates about an axis of rotation. The rotary oscillating movement may be provided by a cam or gear mechanism within the housing, which is arranged between the motor and the drive shaft.

The microprocessor may be programmed to activate the feedback device at a predetermined threshold to provide an alert to the user. In one embodiment, the threshold is based on a measured change in the rotational speed of the drive shaft or other movable part. For example, the drive shaft may be operated at a first rotational speed when no load is applied to the brush head and at a second rotational speed when the brush head is in use and a force is applied to the brush head or bristle carrier. The microprocessor may be programmed to signal the feedback device when a speed variation between the first rotational speed and the second rotational speed exceeds a predetermined threshold. In one embodiment, the threshold is between about 5000RPM and about 7000RPM, and in another embodiment, the threshold is about 6000 RPM. In one embodiment, the system continuously monitors the change in rotational speed from the first rotational speed while the brushhead is in operation, and signals the feedback device to activate for those time periods that exceed the threshold value and deactivate for those time periods that do not meet the threshold value.

In one embodiment, the feedback device is located on the housing. In another embodiment, the feedback device is at least one of a light emitting device, an auditory device, and a tactile device.

The brush head may include a neck having a first end connected to a portion of the housing and a second end supporting a bristle carrier, the brush head may include a brush shaft driven by the drive shaft to rotate about a first axis, the bristle carrier driven by the brush shaft to rotate about a second axis.

Drawings

FIG. 1 is a partial top perspective view with a magnet in a first position according to one embodiment of the present invention;

FIG. 2 is a fragmentary top perspective thereof with the magnet in a second position;

FIG. 3 is a perspective view of one embodiment according to the present invention in a test fixture;

FIG. 4 is a perspective view thereof with the brush head subjected to a high pressure condition;

FIG. 5 is a graphical representation of test results using a test (text) fixture;

FIG. 6 is an exploded view of a brush head according to one embodiment; and

fig. 7 is an exploded view of an exemplary brushhead and drive unit.

Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of implementation in various other embodiments and of being practiced or of being carried out in alternative ways not expressly disclosed herein. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of "including" and "comprising" and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof. Further, enumeration may be used in the description of various embodiments. The use of lists should not be construed as limiting the invention to any particular order or number of parts unless explicitly stated otherwise. The use of enumeration also should not be interpreted as excluding from the scope of the invention any additional steps or components that may be combined with or into the enumerated steps or components.

Detailed Description

The embodiments of the invention described herein relate to a power toothbrush 10 that includes a head 12 that is securable to a drive unit 14. In one embodiment, the brush head 12 is a replacement head that is insertable onto the drive unit 14. The head 12 includes a bristle carrier 18 that supports one or more cleaning elements 20. Actuation of the drive unit 14 causes oscillation of the bristle carrier 18 and cleaning element 20.

In one embodiment, the head 12 includes a tubular neck 22, the tubular neck 22 supporting a bristle carrier 18 at one end 15 and including an open end 17 opposite the bristle carrier 18 for attachment to the drive unit 14. One example of a brush head 12 is shown in figure 6. As shown in fig. 6, head 12 includes a neck 22, a bristle carrier 18, and bristles 20 supported on the bristle carrier 18. A brush shaft 26 extends within the tubular neck 22 and includes: a first end 28 that engages the bristle carrier 18; and an opposite end 30 that engages a drive shaft extending from the drive unit 14. The brush shaft 26 extends along a longitudinal axis and is rotatable about the longitudinal axis, and more specifically is rotationally oscillatable about the longitudinal axis. A portion of the brush shaft 26 may extend through an optional sleeve 32, which sleeve 32 may be inserted into the open end 17 of the tubular neck 22 for removable mounting to the drive unit 14 by a snap fit or friction fit.

A motion conversion mechanism between the brush shaft 26 and the bristle carrier 18 causes rotational oscillation of the bristle carrier 18 about a carrier axis that is transverse to the longitudinal axis of the brush shaft 26. One embodiment of a motion conversion mechanism according to the embodiment shown in fig. 6 is described in Dishon, U.S. patent 9,439,741, the subject matter of which is incorporated herein by reference. Another embodiment of a motion conversion mechanism including bevel gears is disclosed in U.S. patent 6,021,538 to Kressner, the subject matter of which is also incorporated herein by reference.

Referring now to fig. 7, the drive unit 14 includes a handle portion 40 and a drive shaft 42 extending from the handle portion 40. Mounting portion 44 of drive unit 14 engages sleeve 32 or another portion of head 12 for attaching drive unit 14 to head 12. When the brush head 12 is inserted onto the drive unit, the drive shaft 42 extends along a longitudinal axis defined by the brush shaft 26 and engages the end 30 of the brush shaft 26 such that rotation of the drive shaft 42 about the longitudinal axis causes rotation of the brush shaft 26 about the same axis.

The drive unit 14 includes an electric motor 50 that can be actuated to move the drive shaft 42. In one embodiment, the motor 50 is a DC motor powered by a battery. The motor 50 and battery may be located within the handle portion 40 of the drive unit 14 and operated by a switch on the exterior of the drive unit 14. The motor shaft extends from the motor 50 and is drivable for rotation by the motor 50. A gearing or cam arrangement (cam arrangement) converts the rotation of the motor shaft into a rotary oscillating movement of the drive shaft 42.

Fig. 1-4 illustrate the structure and operation of a system for sensing the amount of pressure applied to the bristles 20 and bristle holder 18 and for providing feedback to a user when the measured pressure reaches a predetermined threshold. In one embodiment, the system measures changes in the rotational speed of drive shaft 42 using a sensor capable of observing a magnetic field in conjunction with a magnet located on drive shaft 42 or another movable portion of drive unit 14 or brushhead 12. In the illustrated embodiment, the system uses a hall effect sensor 62 and a magnet 60 to measure changes in the rotational speed of the drive shaft 42. In another embodiment, the system may use a different sensor, such as a TMR (tunneling magneto-resistance) sensor or the like, in a manner similar to a Hall effect sensor. The system determines the pressure on the bristles 24 and bristle holder 18 based on the measured change in rotational speed.

Fig. 1 shows a powered toothbrush 10 with a portion of the handle 40 cut away to expose the internal components. As shown, a permanent magnet 60 is attached to the oscillating drive shaft 42. In alternative embodiments, the magnet 60 may be attached to any other movable portion of the drive unit 14 that experiences a user-applied load, including a portion of a rotating motor shaft or gear or cam structure. A Hall effect sensor 62 is mounted adjacent the drive shaft 42, wherein rotational oscillation of the drive shaft 42 causes the magnet 60 to repeatedly move toward and away from the Hall effect sensor 62 (in and out of proximity with the Hall effect sensor 62).

The hall effect sensor 62 is connected to a microprocessor 64, the microprocessor 64 being operatively connected to a battery and at least one feedback device capable of providing a signal to a user. The feedback means may be: visual feedback devices such as LED bulbs or screens; auditory devices such as speakers and the like; or a haptic device such as a motor pulse generator or the like. In the illustrated embodiment (prototype embodiment), microprocessor 64 includes a first microprocessor portion 66 and a second microprocessor portion 68. In a production version, the microprocessor 64 may be a single, consolidated component.

As shown, the pressure sensor system includes two LED bulbs as feedback devices. When the magnet 60 is in proximity to the hall effect sensor 62, a first LED light bulb 70 (included primarily for prototyping purposes) is illuminated. By way of example, fig. 1 shows a permanent magnet 60 that is attached to the drive shaft 42 and rotates away from the hall effect sensor. As a result, the first LED bulb 70 is turned off. Fig. 2 shows a permanent magnet 60 rotating in proximity to a hall effect sensor. As a result, the first LED bulb 70 lights up. Although not required in commercial versions of the system, the LED 70 provides an illustration of how the system can continuously monitor the pressure on the brushhead by actively observing the movement and speed of the magnet and drive shaft.

Figures 3 and 4 show a prototype embodiment of the powered toothbrush 10 according to the present invention, wherein the prototype toothbrush 10 is located in a fixture 100 having weights 102, the weights 102 being capable of applying varying amounts of pressure to the head 12. Fig. 3 and 4 also show a second LED light bulb 72, which acts as the primary feedback device for the user. Although the second LED light bulb 72 is shown wired externally to the electric toothbrush 10 in this prototype embodiment, a production version of the electric toothbrush 10 may include the second LED 72 located on the drive unit 14 in a position visible to the user. In another embodiment, the second LED 72 may be any other type of feedback device, including a device wirelessly connected to the microprocessor 64, such as a mobile phone or watch, for example.

In one embodiment, when the pressure on the brush head 12 reaches a predetermined threshold level, the second LED 72 (or alternative feedback device) is activated to alert the user that he/she is brushing with too much pressure. As described above, during operation of the toothbrush 10, the Hall effect sensor 62 measures the proximity of the magnets. In one embodiment, hall effect sensor 62 is a digital sensor, such that sensor 62 only signals microprocessor 64 that magnet 60 is proximate to sensor 62, and sensor 62 does not signal microprocessor 64 when magnet 60 is not proximate to sensor 62. As the drive shaft 42 oscillates, the sensor 62 repeatedly sends out a signal.

The microprocessor 64 records the rate at which the hall effect sensor 62 sends a signal, which is indicative of the rotational speed (RPM) of the drive shaft 42, and is programmed with an algorithm to determine when excessive or undesirable forces are being applied to the brush head 12. One generally accepted value for excessive brushing force is 300g, and in one embodiment, the microprocessor is programmed to activate a feedback device (e.g., LED 72, etc.) when the microprocessor determines that a brushing pressure of 300g has been reached or exceeded. In an alternative embodiment, another value of excessive brushing force may be used, and in yet another alternative embodiment, the threshold for minimum effective brushing pressure may be programmed in addition to or instead of the maximum brushing pressure.

Referring now to FIG. 5, in one embodiment, the microprocessor 64 determines whether the excessive brushing pressure has been met based on a change in the rotational speed of the drive shaft 42 during operation. Fig. 5 shows graphical results of testing the toothbrush 10 at different operating voltages using the fixtures shown in fig. 3 and 4. As can be seen, the resulting change in shaft speed is substantially linear for operating voltages between 2.8V and 2.1V, regardless of operating voltage. In each test case, a brushing force of 300g reduced the rotational speed of the drive shaft 42 by approximately 5000-7000 RPM. As a result, in one embodiment, the microprocessor 64 is programmed to activate the LED 72 (or other feedback device) when the measured shaft speed varies by an amount within the range of approximately 5000-7000 RPM.

The above description is that of the current embodiment of the invention. Various changes and modifications may be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. The present disclosure is provided for purposes of illustration and should not be construed as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the particular elements illustrated or described in connection with such embodiments. For example, and without limitation, any individual element of the described invention may be replaced with an alternative element that provides substantially similar functionality or otherwise provides suitable operation. This includes, for example: alternative elements that are currently known, such as those that may be currently known to those of skill in the art; as well as alternative elements that may be developed in the future, such as those that may be identified as alternatives by those skilled in the art at the time of development. Further, the disclosed embodiments include a number of features that are consistently described and that can cooperatively provide a number of benefits. The present invention is not limited to those embodiments that include all of these features or that provide all of the described benefits, unless expressly stated otherwise in the claims that follow. Any reference to claim elements in the singular, for example, using the terms "a," "an," or "the," "said," is not to be construed as limiting the element to the singular.