Displacement measuring device
阅读说明:本技术 位移测量装置 (Displacement measuring device ) 是由 巴斯蒂安·安德烈亚斯·德赫尔里彭 马克·安东尼·曼奈斯 于 2018-06-01 设计创作,主要内容包括:位移测量装置(20)包括霍尔传感器(37)和安装在磁体壳体(38)中的磁体(35),磁体壳体(38)在容纳空间(47)中具有旋转自由度,调节装置以获得最佳的灵敏度包括旋转磁体壳体(36)。在调节之后,磁体壳体(36)固定在容纳空间(47)中。(The displacement measuring device (20) comprises a hall sensor (37) and a magnet (35) mounted in a magnet housing (38), the magnet housing (38) having a rotational degree of freedom in an accommodation space (47), and the adjusting means comprises a rotating magnet housing (36) for obtaining an optimal sensitivity. After adjustment, the magnet housing (36) is fixed in the accommodation space (47).)
1. A method of manufacturing a displacement measuring device (20), characterized in that the method comprises the steps of:
-providing a plate-like support base (21) comprising two supports (22, 23) separated by a gap (24), the support base (21) being deformable such that the two supports (22, 23) are movable relative to each other;
-arranging a first circular accommodation space (47) in a first one (22) of said two supports, adjacent to said gap (24), perpendicular to said plate-like support base;
-arranging a second circular accommodation space (48) in a second one (23) of said two supports, adjacent to said gap (24), perpendicular to said plate-like support base, wherein a virtual line connecting said first accommodation space (47) and said second accommodation space (48) defines a sensor orientation direction (X);
providing a sensor system (27, 28) comprising a sensor unit (28) and a reference unit (27),
wherein
-the sensor unit (28) comprises a sensor housing (38) and a sensing element (37) mounted in the sensor housing, and
-the reference unit (27) comprises a reference housing (36) and a sensor reference element (35) eccentrically mounted in the reference housing;
-inserting the reference unit (27) into the first housing space (47), with an insertion displacement direction (Z) perpendicular to the sensor orientation direction (X) and to the plate-like support base;
-placing the sensor unit (28) into the second housing space (48) perpendicular to the sensor orientation direction (X) and perpendicular to an insertion displacement direction (Z) of the plate-like support base;
-adjusting the positioning of the sensor system (27, 28) by rotation of the reference housing (36) about its respective axis of rotation in the first circular accommodation space (47);
-fixing the reference unit (27) and the sensor unit (28) in their respective accommodation spaces.
2. The method of claim 1, wherein the sensing element comprises a hall sensor, and wherein the reference element comprises a magnet.
3. Method according to any one of the preceding claims, characterized in that the first and second accommodation spaces (47, 48) open towards the gap (24).
4. Method according to any of the preceding claims, characterized in that the reference unit (27) and/or the sensor unit (28) protrude from the respective support (22, 23) into the gap (24).
5. Method according to any one of the preceding claims, characterized in that the step of adjusting the positioning of the sensor system (27, 28) comprises the step of radially moving the reference element with respect to the reference housing.
6. The method of claim 5, wherein the step of radially moving the reference element comprises the step of axially inserting a tapered tool into the reference housing.
7. The method according to any of the preceding claims, characterized in that the step of adjusting the positioning of the sensor system (27, 28) is performed while monitoring an output signal of the sensor unit (28), and wherein the rotational position of the reference unit (27) is set such that the output signal of the sensor unit (28) has a predetermined target value.
8. A displacement measuring device (20) with a sensor system (27, 28), characterized in that the measuring device comprises:
-a plate-like support base (21) comprising two supports (22, 23) separated by a gap (24), the support base (21) being deformable such that the two supports (22, 23) are movable relative to each other;
-wherein a first one (22) of the two supports has a first circular accommodation space (47) adjacent to the gap (24) perpendicular to the plate-like support base;
-wherein a second support (23) of said two supports has a second circular housing space (48) adjacent to said gap (24) perpendicular to said plate-like support base, wherein a virtual line connecting said first housing space (47) and second housing space (48) defines a sensor orientation direction (X);
-wherein the sensor system (27, 28) comprises a sensor unit (28) and a reference unit (27), the sensor unit (28) comprising a sensor housing (38) and a sensing element (37) mounted in the sensor housing, and the reference unit (27) comprising
A reference housing (36) and a sensor reference element (35) eccentrically mounted within the reference housing;
-wherein the reference unit (27) is arranged in the first accommodation space (47);
-wherein the sensor unit (28) is arranged in the second accommodation space (48);
-wherein the first housing space (47) and the reference unit (27) are shaped such that the reference unit (27) has a rotational degree of freedom within the respective housing space (47) about a rotational axis (Z) perpendicular to the sensor orientation direction (X).
9. The displacement measuring device of claim 8, wherein the sensing element comprises a hall sensor and the reference element comprises a magnet.
10. Displacement measuring device according to any one of the preceding claims 8-9, characterised in that the first receiving space (47) and the second receiving space (48) are open towards the gap (24).
11. Displacement measuring device according to any one of the preceding claims 8-10, characterised in that the reference unit (27) and/or the sensor unit (28) protrude from the respective support (22, 23) into the gap (24).
12. A force measuring device comprising a displacement measuring device (20) according to any of claims 8-11, which responds to an external force by a displacement of the two supports (22, 23) relative to each other.
13. An adjustment device for adjusting the position of a housing (36) of a unit (27) of a displacement measuring device (20) according to any one of claims 8-11, characterized by comprising a support (61) having a top surface (62), and a tool (63) extending upright from the top surface (62) and having a profile adapted to engage the housing (36);
a motor (66) for rotating the tool (63);
a control device (65) that controls the motor (66);
an interface (64) coupled to the control device (65) and adapted to receive an output signal from the displacement measuring device;
wherein the control device (65) is adapted to monitor a measurement output signal received from the displacement measuring device and to control the motor (66) such that the tool (63) is brought into a rotational position, wherein in the rotational position the measurement output signal received from the displacement measuring device has a predetermined desired value.
14. A displacement measuring device (20) comprising a plate-like support base (21) holding a hall sensor (37) and a magnet (35) mounted in a magnet housing (36), the magnet housing (36) having a rotational degree of freedom with respect to the support base (21) about an axis of rotation perpendicular to the support base.
15. A method for adjusting the displacement measuring device (20) of claim 14, the method comprising the step of rotating the magnet housing (36) relative to the support base (21).
16. A human-driven vehicle having an auxiliary electric motor for providing auxiliary driving force in relation to driving force provided by a human driver, characterized in that the vehicle comprises a force measuring system for measuring driving force provided by the human driver, the force measuring system comprising a displacement measuring device according to any of claims 8-11 or a force measuring device according to claim 12.
17. The vehicle of claim 16, wherein the vehicle is a bicycle.
Technical Field
The present invention generally relates to force measuring devices.
To measure the force, various measurement techniques may be used. Forces tend to cause deformation of the object on which the force is applied, and one measurement technique is to measure the deformation of the object in question. The deformation of an adjacent or solid object can be measured by, for example, a strain gauge. Strain gauges actually measure local changes in the length of an object (stretching or shrinking). If the object comprises two parts with a gap in between, the deformation may result in a displacement of the two object parts relative to each other, and the mutual displacement of the two object parts may be measured in proportion to the applied force. On the other hand, it may also be necessary to measure the relative displacement of two different objects.
The invention relates in particular to a measuring device based on the principle of measuring displacement.
Background
In various technical fields, it is desirable to be able to measure forces. One particular field is that of bicycles (or other human powered vehicles) in which it is necessary to measure the pedaling force exerted by a cyclist. For background purposes reference is made to EP-1863700.
The measured signal can be used, for example, to calculate the energy consumed by the cyclist, but also as an input signal for the control device of the electric backup motor to assist the cyclist. In the following, the invention will be explained with particular reference to an example of an electrically assisted bicycle, but it should be noted that this explanation should not be construed as limiting the invention or its applicability.
Fig. 1 schematically shows the design of a
The support base 1 includes a mounting hole for mounting the displacement measuring
If a force is applied in the X-direction, in particular the connecting
The
The
The challenge with displacement measuring
Furthermore, the hall sensor and the magnet should be positioned very accurately with respect to each other. Typically, the
It has also been proposed to mount the hall sensors and magnets first together on a sub-frame which is then attached to the support base 1, but this presents problems with tolerances for mounting the hall sensors and magnets on the sub-frame and attaching the sub-frame to the support base 1.
Document US-2008/0034896 discloses a measuring device with a complex design, comprising a curved rod and a cylindrical sleeve. The curved rod has two curved legs extending parallel to each other in the longitudinal direction and meeting each other in a base part. In the base part, a longitudinal magnet chamber is arranged between the two legs. The sleeve has a radial bore. First, an elongated magnet is axially introduced and fixed in a magnet chamber. The sleeve is then placed around the rod and welded to the rod. Finally, a sensor unit is arranged in the radial hole of the sleeve, carrying a hall sensor, which will be located between the two legs of the rod, close to the protruding end of the elongated magnet. The sensor unit is rotated about its axis of rotation extending radially relative to the bending rod to find a position where the output signal is zero, and then fixed.
A disadvantage of this known measuring device is the need to rotate the sensor unit, which requires the transmission of the measuring signal to the outside world. More importantly, however, the disadvantage is that the two receiving holes for the functional elements of the measuring device (i.e. the magnet and the sensor) are formed in separate parts, namely the rod and the sleeve, which are later connected by welding. In addition to being expensive, this makes it difficult to achieve high accuracy in the relative positioning between the magnet and the sensor.
Disclosure of Invention
It is an object of the present invention to provide a design and manufacturing method of a
According to the first aspect of the invention, the magnet is included in the rotatable magnet unit, the
According to the second aspect of the present invention, the receiving holes for the magnet unit and the sensor unit, respectively, in the plate-shaped support base are circular receiving holes whose axial direction is perpendicular to the Z direction of the X direction and the Y direction, i.e., perpendicular to the plane of the plate-shaped support base. These holes can be easily and accurately formed by drilling or punching or the like in the plate-like support base 1, with the drilling direction or punching direction directed in the Z direction perpendicular to the X direction and the Y direction. Making the holes in this way is relatively easy and accurate in terms of diameter, orientation and positioning. It should be noted that two holes are formed in the two supports which are integral parts of the same plate, so their relative positioning is and remains accurate. The
According to the third aspect of the invention, the central axis of the receiving hole is located at a smaller distance from the edge of the
The receiving hole may be formed before the gap is cut. Also, the receiving hole may be cut in the same process as the gap is cut.
Drawings
These and other aspects, features and advantages of the present invention will be further explained by the following description of one or more preferred embodiments with reference to the drawings, in which like reference numerals indicate like or similar parts, and in which:
fig. 1 schematically shows a displacement measuring device;
FIG. 2 schematically illustrates an embodiment of a displacement measuring device according to the present invention;
FIG. 3 schematically shows a detail of a displacement measuring device on a larger scale;
FIGS. 4A-4C show details of possible shapes of the magnet housing and corresponding receiving holes;
fig. 5A and 5B are schematic perspective views of embodiments of a magnet unit;
FIG. 6 is a schematic block diagram of an apparatus for adjusting a magnet housing;
figures 7A-7C illustrate possible radial adjustment of the position of the magnets in the magnet housing.
Detailed Description
Fig. 2 schematically shows an embodiment of a
Fig. 3 schematically shows a detail of the
It is convenient to insert the
At least one of the
In order to maintain rotational freedom, the cells and holes do not have to have rotational symmetry. Fig. 4A shows that the circular unit 44 has a rotational degree of freedom in the square hole 45. Fig. 4B shows that the square cells 44 have rotational freedom in the circular holes 45. Furthermore, a rotational degree of freedom in the sense of the present invention does not require a rotational degree of freedom exceeding 360 °. A 20 ° degree of freedom of rotation is usually more than sufficient for the required adjustment purposes. This in turn means that a portion of the unit projects into the
Fig. 5A is a schematic perspective view of an embodiment of a
In one embodiment,
As shown in the schematic perspective view of fig. 5B, in one end face 52, which in this case is the end face associated with the tapered
Fig. 6 is a schematic block diagram of an
After this position has been reached, the control means 65 holds the
Glue attaches the
To overcome this problem, axial or
Such a slot may not need to be applied if the
Fig. 7A-7D schematically illustrate radial adjustment of the
In a first mounting step, the
With the
The
It should be clear to a person skilled in the art that the present invention is not limited to the exemplary embodiments discussed above, but that several variations and modifications are possible within the protective scope of the invention as defined in the appending claims. For example, the step of fixing the sensor unit may be performed before or after adjusting the positioning of the reference unit.
Even if certain features are recited in different dependent claims, the invention relates to embodiments comprising these features in common. Even though some features have been described in connection with each other, the invention relates to embodiments in which one or more of these features have been omitted. Features not explicitly described as essential may also be omitted. Any reference signs in the claims shall not be construed as limiting the scope of the claims.
It should be particularly clear to the person skilled in the art that the measuring device proposed by the invention essentially consists of two elements, in the example in question a hall sensor and a magnet, and that the measuring device is essentially sensitive to the displacement of one element relative to the other, since the output signal of the device depends on and, in a first approximation, is proportional to such a displacement. For this reason, the measuring device will be denoted as a displacement measuring device. However, such a displacement may be caused by an external influence, such as a force, such that the output signal is indicative of such an external influence, and the measuring device may be indicated as a measuring device for such an external influence.
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