3D texture panel based on wear-resisting glue coating
阅读说明：本技术 一种基于耐磨胶涂层的3d纹理板材 (3D texture panel based on wear-resisting glue coating ) 是由 李琳 于 2019-09-27 设计创作，主要内容包括：一种基于耐磨胶涂层的3D纹理板材,其结构为：自下而上,依次为基层、UV底漆层、UV白漆层、UV过渡漆层、平面色彩层、耐磨胶层、UV哑光底漆层、3D纹理层和UV面漆层；所述3D纹理板材的制造步骤包括：辊涂附着底油漆和烘干；辊涂白色底漆和烘干；辊涂过渡层漆和烘干；打印色彩图案；第一遍辊涂耐磨胶；第二遍辊涂耐磨胶；耐磨胶扫平；辊涂哑光底漆和烘干；3D打印纹理；UV面漆和烘干。本产品的耐磨等级优于同类产品多个数量级。(The utility model provides a 3D texture panel based on wear-resisting glue coating, its structure is: the coating comprises a base layer, a UV primer layer, a UV white paint layer, a UV transition paint layer, a plane color layer, a wear-resistant glue layer, a UV matte primer layer, a 3D texture layer and a UV finish paint layer from bottom to top in sequence; the manufacturing steps of the 3D texture plate comprise: roller coating with bottom paint and drying; rolling white primer and drying; coating transition layer paint by roller and drying; printing a color pattern; firstly, rolling wear-resistant glue; the second roller is coated with wear-resistant glue; leveling the wear-resistant glue; roller coating matte primer and drying; 3D printing textures; and (5) UV finishing paint and drying. The wear-resisting grade of the product is superior to that of the like products by multiple orders of magnitude.)
1. The utility model provides a 3D texture panel based on wear-resisting glue coating, characterized by structure is: the coating comprises a base layer, a UV primer layer, a UV white paint layer, a UV transition paint layer, a plane color layer, a wear-resistant glue layer, a UV matte primer layer, a 3D texture layer and a UV finish paint layer from bottom to top in sequence; the manufacturing steps of the 3D texture plate comprise:
the first procedure is as follows: roller coating with primer and drying
Uniformly roll-coating the UV primer on the surface of the base layer of the plate by using a roll coater, wherein the average using amount of the paint is as follows: 10-15 g/square meter; after coating, drying by a mercury light source ultraviolet lamp of a dryer, and adjusting the light energy to 80-120 joules;
the second procedure: roller coating white primer and drying
Uniformly roll-coating UV white paint on the surface of the priming paint layer by using a roll coater, wherein the average using amount of the paint is as follows: 15-20 g/square meter; drying the coated gallium light source ultraviolet lamp and the mercury light source ultraviolet lamp of the dryer together, and adjusting the light energy to 120-150 joules;
the third procedure: roller coating transition layer paint and drying
Uniformly roll-coating the UV transition layer paint on the surface of the white primer layer by using a roll coater, wherein the average using amount of the paint is as follows: 8-10 g/square meter; after coating, drying by using a mercury light source ultraviolet lamp of a dryer, and adjusting the light energy to 35-50 joules;
a fourth procedure: printing a color pattern
Printing a pattern on the surface of the transition layer paint in an ink-jet printing mode;
a fifth procedure: first-pass roller coating wear-resistant adhesive
The wear-resistant glue is evenly coated on the surface of the floor by a roller coater, and the average using amount of the glue is as follows: 53-75 g/square meter, and naturally drying;
a sixth procedure: second roller coating wear-resistant glue
The wear-resistant glue is evenly coated on the surface of the floor by a roller coater, and the average using amount of the glue is as follows: 10-26 g/square meter, and naturally drying to a semi-dry state;
a seventh process: wear-resistant glue sweeping plate
Leveling the plate obtained in the sixth procedure by using a ceramic roller, and ensuring that the residue of the wear-resistant adhesive layer after leveling reaches 80 +/-4 g/square meter;
an eighth process: roller coating matte priming paint and drying
Uniformly roll-coating the UV matte primer on the surface of the flat wear-resistant adhesive layer by using a roll coater, wherein the average using amount of the paint is as follows: 10-15 g/square meter; after coating, drying by using a mercury light source ultraviolet lamp of a dryer, and adjusting the light energy to 80-120 joules;
a ninth step: 3D printing texture
Spraying transparent UV paint on the surface of the matte primer layer by using a 3D flat ink-jet printer to print out the texture of the design drawing;
a tenth step: UV topcoat and baking
Uniformly roll-coating UV finish paint on the surface of the texture layer by using a roll coater, wherein the average using amount of the paint is as follows: 8-12 g/square meter; and after coating, drying by using a mercury light source ultraviolet lamp of a dryer.
2. The method for manufacturing 3D texture panel based on wear-resistant glue coating according to claim 1, wherein the method is characterized in that
The first procedure is as follows: the dosage of the UV primer is 15 g/square meter; the lamp energy is 120 joules;
the second procedure: the dosage of the UV white paint is 15 g/square meter; the lamp energy is 120 joules;
the third procedure: the dosage of the UV transition layer paint is 8 g/square meter; the lamp energy is 35 joules;
a fifth procedure: the dosage of the wear-resistant glue is 53 g/square meter;
a sixth procedure: the dosage of the wear-resistant glue is 26 g/square meter;
a seventh process: the residue of the wear-resistant glue layer is 76 g/square meter;
an eighth process: the dosage of the UV matte primer is 10 g/square meter; the lamp energy is 80 joules;
a tenth step: the dosage of the UV finish paint is 8 g/square meter; the lamp energy is 120 joules.
3. The method for manufacturing 3D texture panel based on wear-resistant glue coating according to claim 1, wherein the method is characterized in that
The first procedure is as follows: the dosage of the UV primer is 13 g/square meter; the lamp energy is 110 joules;
the second procedure: the dosage of the UV white paint is 20 g/square meter; the lamp energy is 150 joules;
the third procedure: the dosage of the UV transition layer paint is 10 g/square meter; the lamp energy is 50 joules;
a fifth procedure: the dosage of the wear-resistant glue is 63 g/square meter;
a sixth procedure: the dosage of the wear-resistant glue is 20 g/square meter;
a seventh process: the residue of the wear-resistant glue layer is 80 g/square meter;
an eighth process: the dosage of the UV matte primer is 13 g/square meter; the lamp energy is 100 joules;
a tenth step: the dosage of the UV finish paint is 10 g/square meter; the lamp energy is 150 joules.
4. The method for manufacturing 3D texture panel based on wear-resistant glue coating according to claim 1, wherein the method is characterized in that
The first procedure is as follows: the dosage of the UV primer is 10 g/square meter; the lamp energy is 80 joules;
the second procedure: the dosage of the UV white paint is 18 g/square meter; lamp energy is 130 joules;
the third procedure: the dosage of the UV transition layer paint is 9 g/square meter; the lamp energy is 40 joules;
a fifth procedure: the dosage of the wear-resistant glue is 75 g/square meter;
a sixth procedure: the dosage of the wear-resistant glue is 10 g/square meter;
a seventh process: the residue of the wear-resistant glue layer is 84 g/square meter;
an eighth process: the dosage of the UV matte primer is 15 g/square meter; the lamp energy is 120 joules;
a tenth step: the dosage of the UV finish paint is 12 g/square meter; the lamp energy is 180 joules.
Technical Field
This technical scheme belongs to wood-based plate technical field, specifically is a 3D texture board based on wear-resisting glue coating.
Background
Disclosure of Invention
In order to solve the problem, the technical scheme provides a novel 3D texture plate based on a wear-resistant glue coating, and the structure of the plate is as follows: the coating comprises a base layer, a UV primer layer, a UV white paint layer, a UV transition paint layer, a plane color layer, a wear-resistant glue layer, a UV matte primer layer, a 3D texture layer and a UV finish paint layer from bottom to top in sequence;
the manufacturing steps of the 3D texture plate comprise:
the first procedure is as follows: roller coating with primer and drying
Uniformly roll-coating the UV primer on the surface of the base layer of the plate by using a roll coater, wherein the average using amount of the paint is as follows: 10-15 g/square meter; after coating, drying by a mercury light source ultraviolet lamp of a dryer, and adjusting the light energy to 80-120 joules;
the second procedure: roller coating white primer and drying
Uniformly roll-coating UV white paint on the surface of the priming paint layer by using a roll coater, wherein the average using amount of the paint is as follows: 15-20 g/square meter; drying the coated gallium light source ultraviolet lamp and the mercury light source ultraviolet lamp of the dryer together, and adjusting the light energy to 120-150 joules;
the third procedure: roller coating transition layer paint and drying
Uniformly roll-coating the UV transition layer paint on the surface of the white primer layer by using a roll coater, wherein the average using amount of the paint is as follows: 8-10 g/square meter; after coating, drying by using a mercury light source ultraviolet lamp of a dryer, and adjusting the light energy to 35-50 joules;
a fourth procedure: printing a color pattern
Printing a pattern on the surface of the transition layer paint in an ink-jet printing mode;
a fifth procedure: first-pass roller coating wear-resistant adhesive
The wear-resistant glue is evenly coated on the surface of the floor by a roller coater, and the average using amount of the glue is as follows: 53-75 g/square meter, and naturally drying;
a sixth procedure: second roller coating wear-resistant glue
The wear-resistant glue is evenly coated on the surface of the floor by a roller coater, and the average using amount of the glue is as follows: 10-26 g/square meter, and naturally drying to a semi-dry state;
a seventh process: wear-resistant glue sweeping plate
Leveling the plate obtained in the sixth procedure by using a ceramic roller, and ensuring that the residue of the wear-resistant adhesive layer after leveling reaches 80 +/-4 g/square meter;
an eighth process: roller coating matte priming paint and drying
Uniformly roll-coating the UV matte primer on the surface of the flat wear-resistant adhesive layer by using a roll coater, wherein the average using amount of the paint is as follows: 10-15 g/square meter; drying the coated mercury light source ultraviolet lamp of the dryer, and adjusting the light energy to about 80-120 joules
A ninth step: 3D printing texture
Spraying transparent UV paint on the surface of the matte primer layer by using a 3D flat ink-jet printer to print out the texture of the design drawing;
a tenth step: UV topcoat and baking
Uniformly roll-coating UV finish paint on the surface of the texture layer by using a roll coater, wherein the average using amount of the paint is as follows: 8-12 g/square meter; and after coating, drying by using a mercury light source ultraviolet lamp of a dryer.
The thickness of the base material is 3 mm-6 mm;
the UV primer layer is composed of UV primer according to the dosage of 10-15 g/square meter;
the UV white paint layer is formed by UV white paint according to the usage amount of 15-20 g/square meter;
the UV transition paint layer is formed by using 8-10 g/square meter of UV transition paint;
the thickness of the planar color layer is 0.02 mm;
the wear-resistant glue layer is formed by wear-resistant glue according to the dosage of 80 +/-4 grams per square meter;
the UV matte primer layer is formed by UV matte primer according to the dosage of 10-15 g/square meter;
the UV finish paint layer is formed by UV finish paint according to the using amount of 8-12 g/square meter.
The base layer can be a PVC board base layer
The wear resistance grade of the product prepared by the method is superior to that of the like products by multiple orders of magnitude.
Drawings
Figure 1 is a schematic view of the layered structure of the present sheet,
in the figure: the coating comprises a base layer 1, a UV priming paint layer 2, a UV white paint layer 3, a UV transition paint layer 4, a plane color layer 5, a wear-
Detailed Description
Taking a plate material for a floor as an example, the scheme is further explained as follows:
the utility model provides a 3D texture panel based on wear-resisting glue coating that can be used to floor, its structure is: from bottom to top, be basic unit, UV priming paint layer, UV white paint layer, UV transition lacquer layer, plane color layer, wear-resisting glue film, UV mute light priming paint layer, 3D texture layer and UV finish paint layer in proper order. The manufacturing method of the plate comprises the following steps:
the first procedure is as follows: roller coating with primer and drying
Main equipment and materials: roller coater, dryer, and primer
The main requirements and parameters: uniformly roll-coating the UV primer on the surface of the base layer by using a roll coater, wherein the average using amount of the paint is as follows: 10-15 g/square meter; and (4) drying the coated coating by using an ultraviolet lamp of a dryer, and adjusting the light energy to about 80-120 joules.
The second procedure: roller coating white primer and drying
Main equipment and materials: roller coater, dryer, white primer
The main requirements and parameters: the UV white paint (white primer) was evenly roll coated onto the floor surface using a roll coater, the average amount of paint used was: 15-20 g/square meter; and drying the gallium lamp and the mercury lamp together after the coating of the drying machine is finished, and adjusting the light energy to about 120-150 joules.
The third procedure: roller coating transition layer paint and drying
Main equipment and materials: roller coating coater, dryer and transition layer paint
The main requirements and parameters: uniformly roll-coating the UV transition layer paint on the surface of the floor by using a roll coater, wherein the average using amount of the paint is as follows: 8-10 g/square meter; drying by mercury lamp of the drying machine after coating, and adjusting the light energy to about 35-50 joules
A fourth procedure: 3D printing color
Main equipment and materials: 3D Printer, ink
The main requirements and parameters: printing the color of the design drawing by adopting an ink-jet printing mode, and curing by using a machine with an LED and the like
A fifth procedure: first-pass roller coating wear-resistant adhesive
Main equipment and materials: roller coater, wear-resistant glue
The main requirements and parameters: the wear-resistant glue is evenly coated on the surface of the floor by a roller coater, and the average using amount of the glue is as follows: 53-75 g/square meter, and naturally drying
A sixth procedure: second roller coating wear-resistant glue
Main equipment and materials: roller coater, wear-resistant glue
The main requirements and parameters: the wear-resistant glue is evenly coated on the surface of the floor by a roller coater, and the average using amount of the glue is as follows: 10-26 g/square meter, and naturally drying
A seventh process: wear-resistant glue sweeping plate
Main equipment and materials: ceramic roller
The main requirements and parameters: and (3) sweeping the wear-resistant glue which is coated by the roller flat by using a ceramic roller.
In the process, a glue roller coating mode is adopted for 2 times, the first glue roller coating is used as the priming glue, and the residue of the wear-resistant glue layer after being leveled can be ensured to reach 80 +/-4 g/square meter.
An eighth process: roller coating matte priming paint and drying
Main equipment and materials: roller coater, dryer, and matte primer
The main requirements and parameters: the UV matte primer is averagely rolled on the surface of the floor by using a roller coater, and the average using amount of the paint is as follows: 10-15 g/square meter; drying by mercury lamp of the drying machine after coating, and adjusting the light energy to about 80-120 joules
A ninth step: 3D printing texture
Main equipment and materials: 3D Printer, gloss oil
The main requirements and parameters: printing design pattern texture by adopting an ink-jet printing mode, and curing by using a machine with an LED
A tenth step: UV topcoat and baking
Main equipment and materials: roller coater, dryer, UV topcoat
The main requirements and parameters: uniformly roll-coating the UV finish paint on the floor surface by using a roll coater, wherein the average using amount of the paint is as follows: 8-12 g/square meter; drying by mercury lamp of the drying machine after coating, and adjusting the light energy to about 120-180 joules
An eleventh step: UV topcoat and baking
Main equipment and materials: roller coater, dryer, UV topcoat
The main requirements and parameters: uniformly roll-coating the UV finish paint on the floor surface by using a roll coater, wherein the average using amount of the paint is as follows: 8-12 g/square meter; and drying the coating by using a mercury lamp of a dryer, and adjusting the light energy to be more than 450 joules.
In this embodiment, the UV topcoat is applied in two passes.
Comparative example:
the first procedure is as follows: roller coating with primer and drying
Main equipment and materials: roller coater, dryer, and primer
The main requirements and parameters: using a roller coater to evenly roll the UV paint on the floor surface, wherein the average using amount of the paint is as follows: 10-15 g/square meter; and (4) drying the coated coating by using an ultraviolet lamp of a dryer, and adjusting the light energy to about 80-120 joules.
The second procedure: roller coating white primer and drying
Main equipment and materials: roller coater, dryer, white primer
The main requirements and parameters: using a roller coater to evenly roll the UV paint on the floor surface, wherein the average using amount of the paint is as follows: 15-20 g/square meter; and drying the gallium lamp and the mercury lamp together after the coating of the drying machine is finished, and adjusting the light energy to about 120-150 joules.
The third procedure: roller coating transition layer paint and drying
Main equipment and materials: roller coating coater, dryer and transition layer paint
The main requirements and parameters: using a roller coater to evenly roll the UV paint on the floor surface, wherein the average using amount of the paint is as follows: 8-10 g/square meter; drying by mercury lamp of the drying machine after coating, and adjusting the light energy to about 35-50 joules
A fourth procedure: 3D printing color
Main equipment and materials: 3D Printer, ink
The main requirements and parameters: printing the color of the design drawing by adopting an ink-jet printing mode, and curing by using a machine with an LED and the like
A fifth procedure: roller-coating wear-resistant adhesive
Main equipment and materials: roller coater, wear-resistant glue
The main requirements and parameters: the wear-resistant glue is evenly coated on the surface of the floor by a roller coater, and the average using amount of the glue is as follows: 100 g/square meter, and naturally drying
A sixth procedure: wear-resistant glue sweeping plate
Main equipment and materials: ceramic roller
The main requirements and parameters: sweeping the roller-coated wear-resistant glue flat by using a ceramic roller, wherein the residue of the swept wear-resistant glue layer is about 20-40 g/square meter
A seventh process: roller coating matte priming paint and drying
Main equipment and materials: the main requirements and parameters of the roller coating coater, the dryer and the matte primer are as follows: using a roller coater to evenly roll the UV paint on the floor surface, wherein the average using amount of the paint is as follows: 10-15 g/square meter; drying by mercury lamp of the drying machine after coating, and adjusting the light energy to about 80-120 joules
An eighth process: 3D printing texture
Main equipment and materials: 3D Printer, gloss oil
The main requirements and parameters: printing design pattern texture by adopting an ink-jet printing mode, and curing by using a machine with an LED
A ninth step: UV topcoat and baking
Main equipment and materials: roller coater, dryer, UV topcoat
The main requirements and parameters: uniformly roll-coating the UV finish paint on the floor surface by using a roll coater, wherein the average using amount of the paint is as follows: 8-12 g/square meter; drying by mercury lamp of the drying machine after coating, and adjusting the light energy to about 120-180 joules
A tenth step: UV topcoat and baking
Main equipment and materials: roller coater, dryer, UV topcoat
The main requirements and parameters: uniformly roll-coating the UV finish paint on the floor surface by using a roll coater, wherein the average using amount of the paint is as follows: 8-12 g/square meter; and drying the coating by using a mercury lamp of a dryer, and adjusting the light energy to be more than 450 joules.
In the production process, the mercury light source ultraviolet lamp is a mercury UV lamp, and the gallium light source ultraviolet lamp is a gallium blended mercury UV lamp.
In this example, the following products were all produced by Kunlun paint (Shanghai) Co., Ltd., type/brand were:
the UV primer is 167-
The UV white paint (white primer) is 161-900-00470 type
The UV transition layer paint is 167-000-00157 type
The UV matte primer is 161-010-08302-
The UV finish paint is 163-005-08275 type
The 3D printing gloss oil (transparent UV paint) is 3D-PT-NS type.
In this example, the abrasion resistant adhesive is acrylic adhesive 717.5 (acrylic adhesive chemical Co., Ltd., Germany).
The mercury light source ultraviolet lamp is a mercury UV lamp;
the gallium light source ultraviolet lamp is a gallium blended mercury UV lamp;
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