阅读说明：本技术 一种用于制造汽车传感器卡箍的设备 (Device for manufacturing automobile sensor clamp ) 是由 王锡财 于 2019-10-22 设计创作，主要内容包括：一种用于制造汽车传感器卡箍的设备,包括进料装置、压料装置、成型装置、裁切装置和PLC控制器,所述进料装置包括进料盘、固定于进料盘上的若干个固定柱和用于驱动进料盘旋转的第一旋转电机,所述固定柱的数量为若干个,固定柱呈环状均匀分布于进料盘上,所述成型装置包括设备基座、位于设备基座上用于铁丝进料的进料口、滑动连接于设备基座的滑动基座、滑动连接于滑动基座的旋转轴、固定连接于旋转轴一端的成型元件和用于驱动旋转轴旋转的第二旋转电机,所述成型元件上设有用于装夹铁丝的固定凹槽,所述设备基座上设有横向滑槽,所述滑动基座位于横向滑槽上滑动,所述横向滑槽的位置与进料口处于同一水平面。(An apparatus for manufacturing a car sensor hoop comprises a feeding device, a pressing device, a forming device, a cutting device and a PLC controller, wherein the feeding device comprises a feeding disc, a plurality of fixed columns fixed on the feeding disc and a first rotating motor used for driving the feeding disc to rotate, the number of the fixed columns is a plurality, the fixed columns are uniformly distributed on the feeding disc in an annular shape, the forming device comprises an equipment base, a feeding hole, a sliding base, a rotating shaft, a forming element and a second rotating motor, the feeding hole is located on the equipment base and used for feeding iron wires, the sliding base is connected to the equipment base in a sliding mode, the rotating shaft is connected to the sliding base in a sliding mode, the forming element is fixedly connected to one end of the rotating shaft, the second rotating motor is used for driving the rotating shaft to rotate, a fixing groove used for clamping the iron wires is arranged on the forming element, the position of the transverse sliding groove and the feed inlet are in the same horizontal plane.)

1. An apparatus for manufacturing an automotive sensor yoke, characterized in that: including the feed arrangement who is used for helping the iron wire feeding, the press device who is used for flattening the iron wire, be used for helping the fashioned forming device of iron wire, be used for cutting the clamp after the shaping off cutting device and be used for controlling the PLC controller of forming device and cutting device action, feed arrangement includes the feeding dish, be fixed in a plurality of fixed column on the feeding dish and be used for driving the rotatory first rotating electrical machines of feeding dish, the quantity of fixed column is a plurality of, and the fixed column is cyclic annular evenly distributed on the feeding dish, forming device includes the equipment base, is located on the equipment base and is used for feed inlet, sliding connection of iron wire feeding in the sliding base of equipment base, sliding connection in the rotation axis of sliding base, fixed connection in the shaping component of rotation axis one end and is used for driving the rotatory second rotating electrical machines of rotation axis, be equipped with the fixed recess that is used for the clamping iron wire on the shaping component, the equipment base is provided with a transverse sliding groove, the sliding base is located on the transverse sliding groove and slides, and the position of the transverse sliding groove and the position of the feed inlet are located on the same horizontal plane.

2. An apparatus for manufacturing a sensor band for vehicles according to claim 1, wherein: the feeding dish outside is equipped with a plurality of and is used for preventing the winding antiwind post of iron wire, antiwind post is cyclic annular evenly distributed in the feeding dish outside, be equipped with the ring on the antiwind post, the iron wire gets into the ring on the antiwind post from feed arrangement, and reentrant pressure device flattens.

3. An apparatus for manufacturing a sensor band for vehicles according to claim 1, wherein: the pressing device comprises a fixing plate and a plurality of pressing disks which are arranged in the vertical direction and a driving motor for driving the disks to rotate, a limiting hole matched with the iron wire in shape and size is formed in the fixing plate, the upper row and the lower row of the pressing disks are arranged in a tangent mode, the iron wire penetrates through the limiting hole from the feeding device to enter the tangent position between the pressing disks, and the driving motor rotating directions of the two rows of pressing disks are opposite.

4. An apparatus for manufacturing a sensor band for vehicles according to claim 3, wherein: the pressing discs comprise vertically arranged pressing discs and horizontally arranged pressing discs, the upper rows and the lower rows of the plurality of vertically arranged pressing discs are tangent, the upper rows and the lower rows of the plurality of horizontally arranged pressing discs are tangent, and iron wires penetrate through the limiting holes from the feeding device and respectively enter the tangent positions between the horizontally arranged pressing discs and the tangent positions between the vertically arranged pressing discs.

5. An apparatus for manufacturing a sensor band for vehicles according to claim 1, wherein: the forming device further comprises a transverse ejector rod and a longitudinal ejector rod which are connected to the device base in a sliding mode, the sliding directions of the transverse ejector rod and the longitudinal ejector rod are respectively transverse movement and longitudinal movement, fixing grooves matched with the iron wires in shape and size are formed in the transverse ejector rod and the longitudinal ejector rod respectively, the moving direction of the transverse ejector rod and the transverse sliding groove are located on the same horizontal plane, and the position of the longitudinal ejector rod corresponds to the position of the feed inlet.

6. An apparatus for manufacturing a sensor band for vehicles according to claim 1, wherein: the cutting device is including being located the cutting element on the equipment base, the quantity that cuts the component is two, cuts component sliding connection in equipment base, and the head that cuts the component is equipped with the head that cuts that is used for cutting the steel wire, and two cutting elements use the feed inlet as central point central symmetry, it is certain oblique angle to cut between component and the shaping component.

Technical Field

The invention relates to the field of automobile part processing equipment, in particular to equipment for manufacturing a hoop of an automobile sensor.

Background

The development of modern automobiles is different day by day, various functions are more and more advanced, various sensors are often arranged on automobiles to realize various functions, the sensors are fixedly arranged on parts in the automobiles through a hoop, in the prior art, the hoop is usually an annular iron ring to wrap the sensors, so that the sensors can be fixed on the automobile parts, the stability of the hoop is poor, the sensors are easy to deform to fall off, threaded holes are formed in the hoop on the market, the hoop is connected to the automobile parts through threads, the connection mode is high in stability, but some automobile parts are precise and not suitable for being threaded holes, the automobile parts are easy to damage through threaded connection, a novel hoop is developed, the hoop body is annular, two symmetrical blocking parts are arranged on the hoop body, a certain included angle is formed between the blocking parts and the hoop body, and the shape of the middle part of the hoop body is a V-shaped concave shape, the clamp does not need to be matched and connected by screws, the processing technology is simple, and corresponding production equipment is not available in the market.

Disclosure of Invention

In order to solve the above problems, the present invention provides an apparatus for manufacturing a sensor band of an automobile, which is capable of efficiently and automatically manufacturing a band.

The technical scheme of the invention is as follows: an apparatus for manufacturing a car sensor hoop comprises a feeding device for feeding iron wires, a pressing device for flattening the iron wires, a forming device for forming the iron wires, a cutting device for cutting the formed hoop, and a PLC (programmable logic controller) for controlling the forming device and the cutting device to act, wherein the feeding device comprises a feeding disc, a plurality of fixed columns fixed on the feeding disc, and a first rotating motor for driving the feeding disc to rotate, the number of the fixed columns is a plurality, the fixed columns are uniformly distributed on the feeding disc in an annular shape, the forming device comprises an apparatus base, a feeding hole for feeding the iron wires on the apparatus base, a sliding base connected to the apparatus base in a sliding manner, a rotating shaft connected to the sliding base in a sliding manner, a forming element fixedly connected to one end of the rotating shaft, and a second rotating motor for driving the rotating shaft to rotate, the forming element is provided with a fixing groove for clamping iron wires, the equipment base is provided with a transverse sliding groove, the sliding base is located on the transverse sliding groove to slide, and the position of the transverse sliding groove and the position of the feed inlet are located on the same horizontal plane.

By adopting the technical scheme, when the equipment starts to work, firstly, a worker places an iron wire to be processed on a feeding disc, the iron wire is wound on a fixed column, the iron wire is fed to a material pressing device along with the rotation of a first rotating motor, the iron wire is flattened by the material pressing device and enters an equipment base from a feeding hole, the sliding base drives a forming element to slide to a position corresponding to the iron wire, a fixed groove on the forming element clamps the iron wire, a rotating shaft is driven to rotate by a second rotating motor, a user can set the angle of each rotation of the rotating motor in a PLC according to the shape of a hoop, the iron wire is rotationally formed by the rotation of the forming element, when the iron wire is not required to be twisted by the forming element, the sliding base enables the forming element not to clamp the iron wire any more by transversely sliding on a transverse sliding chute, so that the work of automatically processing the hoop can be realized, the process is relatively simple and the production efficiency is high.

The invention further comprises the following steps: the feeding dish outside is equipped with a plurality of and is used for preventing the winding antiwind post of iron wire, antiwind post is cyclic annular evenly distributed in the feeding dish outside, be equipped with the ring on the antiwind post, the iron wire gets into the ring on the antiwind post from feed arrangement, and reentrant pressure device flattens.

Adopt above-mentioned technical scheme, because the feeding dish outside is equipped with a plurality of antiwind post, antiwind post is cyclic annular evenly distributed in the feeding dish outside, and is equipped with the ring on the antiwind post, and after the iron wire passed each ring, can prevent that the iron wire from knoing or twining at the feeding in-process, avoids equipment trouble appearing.

The invention further comprises the following steps: the pressing device comprises a fixing plate and a plurality of pressing disks which are arranged in the vertical direction and a driving motor used for driving the disks to rotate, the fixing plate is provided with a limiting hole matched with the shape and size of an iron wire, the upper row and the lower row of the pressing disks are arranged in a tangent mode, and the iron wire penetrates through the limiting hole from the feeding device to enter the tangent position between the pressing disks.

Adopt above-mentioned technical scheme, the iron wire when the feed disc gets into the back from spacing hole, the iron wire gets into the tangent department between the material disc of pressing, the driving motor direction of rotation of two rows of material discs is opposite, can guarantee that the iron wire moves to same direction in the tangent department of pressing the material disc, the frictional force of pressing material disc and iron wire can provide power for the iron wire feeding, and simultaneously, the frictional force that produces between two rows of tangent material discs of pressing can lead to the iron wire to be flattened, when guaranteeing that the iron wire gets into forming device, the iron wire can not be in the bending state, can improve the accurate nature of iron wire shaping back shape so greatly.

The invention further comprises the following steps: the pressing discs comprise vertically arranged pressing discs and horizontally arranged pressing discs, the upper rows and the lower rows of the plurality of vertically arranged pressing discs are tangent, the upper rows and the lower rows of the plurality of horizontally arranged pressing discs are tangent, and iron wires penetrate through the limiting holes from the feeding device and respectively enter the tangent positions between the horizontally arranged pressing discs and the tangent positions between the vertically arranged pressing discs.

By adopting the technical scheme, the pressing discs comprise the vertically placed pressing discs and the horizontally placed pressing discs, so that the pressing work of the iron wire in the vertical direction and the horizontal direction can be guaranteed, the iron wire is further ensured not to be in a complete state, and the accuracy of the shape of the iron wire manufactured into the hoop is improved.

The invention further comprises the following steps: the forming device further comprises a transverse ejector rod and a longitudinal ejector rod which are connected to the device base in a sliding mode, the sliding directions of the transverse ejector rod and the longitudinal ejector rod are respectively transverse movement and longitudinal movement, fixing grooves matched with the iron wires in shape and size are formed in the transverse ejector rod and the longitudinal ejector rod respectively, the moving direction of the transverse ejector rod and the transverse sliding groove are located on the same horizontal plane, and the position of the longitudinal ejector rod corresponds to the position of the feed inlet.

Adopt above-mentioned technical scheme, because the direction of motion and the horizontal spout of horizontal ejector pin are in same horizontal plane, when the shaping component twists reverse the iron wire, horizontal ejector pin simultaneous movement to iron wire position department, withhold the iron wire at the horizontal direction, avoid the iron wire to be crooked at the horizontal direction, because the position of vertical ejector pin corresponds the position of feed inlet, vertical ejector pin slides in vertical direction and can drives the iron wire feeding, after the rotary work of shaping component completion iron wire, vertical ejector pin upwards pushes up and makes the further feeding of iron wire, so that accomplish processing work on next step.

The invention further comprises the following steps: the cutting device is including being located the cutting element on the equipment base, the quantity that cuts the component is two, cuts component sliding connection in equipment base, and the head that cuts the component is equipped with the head that cuts that is used for cutting the steel wire, and two cutting elements use the feed inlet as central point central symmetry, it is certain oblique angle to cut between component and the shaping component.

Adopt above-mentioned technical scheme, because the head that cuts the component is equipped with the head that cuts that is used for cutting the steel wire, two cut the component and use the feed inlet as central point central symmetry, cut and be certain oblique angle between component and the shaping component, can guarantee like this to cut the motion trail of component and shaping component and horizontal ejector pin, the motion trail non-intersect of vertical ejector pin, can make simultaneously this equipment accomplish the processing work back of clamp can cut the clamp immediately and get off the production work who carries out next clamp, the production efficiency has been improved greatly.

Drawings

Fig. 1 is a schematic structural view of an apparatus for manufacturing a sensor band for an automobile according to an embodiment of the present invention.

Fig. 2 is a schematic structural view of an apparatus for manufacturing a sensor band for an automobile according to an embodiment of the present invention.

Fig. 3 is a schematic structural diagram of a forming device and a cutting device in an apparatus for manufacturing a vehicle sensor band according to an embodiment of the present invention.

Detailed Description

As shown in fig. 1-3, an apparatus for manufacturing a vehicle sensor clamp includes a feeding device 1 for feeding an iron wire, a pressing device 2 for flattening the iron wire, a forming device 3 for forming the iron wire, a cutting device 4 for cutting the formed clamp, and a PLC controller 5 for controlling the actions of the forming device 3 and the cutting device 4, where the feeding device 1 includes a feeding tray 6, a plurality of fixing posts 7 fixed on the feeding tray 6, and a first rotating motor 8 for driving the feeding tray 6 to rotate, the number of the fixing posts 7 is several, the fixing posts 7 are uniformly distributed on the feeding tray 6 in a ring shape, the forming device 3 includes an apparatus base 9, a feeding port 10 for feeding the iron wire on the apparatus base 9, a sliding base 11 slidably connected to the apparatus base 9, a rotating shaft 12 slidably connected to the sliding base 11, a rotating shaft 12, a rotating shaft, and a control unit 5 for controlling the actions of the forming device 3 and the cutting device 4, Fixed connection is in the shaping component 13 of rotation axis 12 one end and is used for driving the rotatory second rotating electrical machines 26 of rotation axis 12, be equipped with the fixed recess 14 that is used for the clamping iron wire on the shaping component 13, be equipped with horizontal spout 15 on the equipment base 9, sliding base 11 is located horizontal spout 15 and slides, horizontal spout 15's position and feed inlet 10 are in same horizontal plane.

When the equipment starts to work, firstly, a worker places an iron wire to be processed on a feeding disc 6, the iron wire is wound on a fixed column 7, the iron wire is fed to a pressing device 2 along with the rotation of a first rotating motor 8, the iron wire is flattened by the pressing device 2 and enters an equipment base 9 from a feeding port 10, a sliding base 11 drives a forming element 13 to slide to a position corresponding to the iron wire, a fixed groove 14 on the forming element 13 clamps the iron wire, a rotating shaft 12 is driven to rotate through a second rotating motor 26, as the forming element 13 is fixed on the rotating shaft 12, a user can set the angle of each rotation of the rotating motor in a PLC controller 5 according to the shape of a hoop, the iron wire is rotated and formed through the rotation of the forming element 13, when the iron wire is not required to be twisted by the forming element 13, the sliding base 11 transversely slides on a transverse sliding chute 15 to enable the forming element 13 not to clamp the iron wire any more, therefore, the work of automatically processing the clamp can be realized, the process is relatively simple, and the production efficiency is high.

6 outsides of feed tray are equipped with a plurality of and are used for preventing winding antiwind post 24 of iron wire, antiwind post 24 is cyclic annular evenly distributed in the 6 outsides of feed tray, be equipped with ring 25 on the antiwind post 24, the iron wire gets into ring 25 on the antiwind post 24 from feed arrangement 1, and reentrant press device 2 flattens.

Because the 6 outsides of feed tray are equipped with a plurality of antiwind post 24, antiwind post 24 is cyclic annular evenly distributed in the 6 outsides of feed tray, and is equipped with ring 25 on the antiwind post 24, and after the iron wire passed each ring 25, can prevent that the iron wire from knoing or twining at the feeding in-process, avoids equipment trouble to appear.

The pressing device 2 comprises a fixing plate 16 and a plurality of pressing disks 17 which are placed in the vertical direction and a driving motor 18 for driving the disks to rotate, a limiting hole 19 matched with the shape and size of an iron wire is formed in the fixing plate 16, the pressing disks 17 are placed in a manner of being tangent to each other in the upper row and the lower row, and the iron wire penetrates through the limiting hole 19 from the feeding device 1 to enter the tangent position between the pressing disks 17.

After the iron wire of feed tray 6 got into from spacing hole 19, the iron wire got into the tangent department between the material disc 17 of pressing, the driving motor 18 direction of rotation of two rows of material discs 17 is opposite, can guarantee that the iron wire moves to same direction in the tangent department of pressing material disc 17, the frictional force of pressing material disc 17 and iron wire can provide power for the iron wire feeding, and simultaneously, the frictional force that produces between two rows of tangent material discs 17 of pressing can lead to the iron wire to be flattened, when guaranteeing that the iron wire gets into forming device 3, the iron wire can not be in the bending state, can improve the accurate nature of shape after the iron wire shaping greatly like this.

The pressing disks 17 comprise vertically arranged pressing disks 17 and horizontally arranged pressing disks 17, the plurality of vertically arranged pressing disks 17 are tangent to each other in an upper row and a lower row, the plurality of horizontally arranged pressing disks 17 are tangent to each other in an upper row and a lower row, and iron wires pass through limiting holes 19 from the feeding device 1 and enter tangent positions between the horizontally arranged pressing disks 17 and tangent positions between the vertically arranged pressing disks 17 respectively.

Because press material disc 17 including vertical material disc 17 of pressing of putting and the material disc 17 of pressing that the level was put, can guarantee like this all to have carried out the pressure material work to the iron wire in vertical direction and horizontal direction, further ensure that the iron wire can not be in the complete state, improve the iron wire and make into the accurate nature of clamp back shape.

Forming device 3 still includes sliding connection in equipment base 9's horizontal ejector pin 20 and vertical ejector pin 21, the slip direction of horizontal ejector pin 20 and vertical ejector pin 21 is lateral motion and longitudinal motion respectively, is equipped with respectively on horizontal ejector pin 20 and the vertical ejector pin 21 with the fixed recess 14 of iron wire shape size looks adaptation, the direction of motion of horizontal ejector pin 20 is in same horizontal plane with horizontal spout 15, the position of vertical ejector pin 21 corresponds the position of feed inlet 10.

Because the direction of motion of horizontal ejector pin 20 is in the same horizontal plane with horizontal spout 15, when shaping component 13 twists reverse the iron wire, horizontal ejector pin 20 moves to iron wire position department simultaneously, withstands the iron wire at the horizontal direction, avoid the iron wire to bend at the horizontal direction, because the position of vertical ejector pin 21 corresponds the position of feed inlet 10, vertical ejector pin 21 slides in vertical direction and can drives the iron wire feeding, after the rotary work of iron wire is accomplished to shaping component 13, vertical ejector pin 21 pushes up to make the iron wire further feed, so that accomplish processing work on next step.

Cutting device 4 is including being located cutting element 22 on equipment base 9, the quantity of cutting element 22 is two, and cutting element 22 sliding connection is in equipment base 9, and the head that cuts element 22 is equipped with the head 23 that cuts that is used for cutting the steel wire, and two cutting element 22 use feed inlet 10 as central point central symmetry, be certain bevel between cutting element 22 and the shaping component 13.

Because the head of cutting element 22 is equipped with the head 23 that cuts that is used for cutting the steel wire, two cutting element 22 use feed inlet 10 as central point central symmetry, be certain oblique angle between cutting element 22 and the shaping component 13, can guarantee like this that the motion orbit of cutting element 22 and shaping component 13 and horizontal ejector pin 20, the motion orbit disjunctor of vertical ejector pin 21 can cut the clamp down and carry out the production work of next clamp immediately after can making this equipment accomplish the processing work of clamp, improved production efficiency greatly.