阅读说明：本技术 半圆环形件的成形设备及方法 (Apparatus and method for forming semi-circular ring-shaped member ) 是由 朱洪洋 黄健 于 2018-07-11 设计创作，主要内容包括：本发明提供一种半圆环形件的成形设备,包括：轨道,用于放置圆弧形坯料,所述轨道为圆环形；导向杆,设置在所述轨道上并能以轨道圆心为中心自由转动,所述导向杆与所述坯料的两端连接,所述导向杆对坯料进行成形方向的限制引导；轧制辊组,设置在所述轨道上并用于轧制坯料使坯料塑性变形；输送辊组,设置在所述轨道上并用于输送坯料并使坯料沿轨道运转；加热装置,设置在所述轨道上并对坯料实时局部加热。本发明采取中线牵引的特定方法,在圆形轨道上对坯料进行连续多道次轧压,使钢坯沿弧向径向延展成形,从而生产超大直径大宽厚比半圆环形构件。(The invention provides a forming device of a semi-circular ring-shaped piece, comprising: the rail is used for placing circular arc-shaped blanks and is circular; the guide rod is arranged on the track and can freely rotate by taking the circle center of the track as the center, the guide rod is connected with two ends of the blank, and the guide rod limits and guides the blank in the forming direction; the rolling roller group is arranged on the track and used for rolling the blank to enable the blank to be plastically deformed; the conveying roller group is arranged on the track and used for conveying the blanks and enabling the blanks to run along the track; and the heating device is arranged on the track and is used for locally heating the blank in real time. The invention adopts a specific method of centerline traction to roll the billet on a circular track for multiple times continuously, so that the billet is radially expanded and formed along the arc direction, thereby producing the semi-circular component with super-large diameter and large width-thickness ratio.)

1. An apparatus for forming a semi-circular ring-shaped member, comprising:

the rail is used for placing circular arc-shaped blanks and is circular;

the guide rod is arranged on the track and can freely rotate by taking the circle center of the track as the center, the guide rod is connected with two ends of the blank, and the guide rod limits and guides the blank in the forming direction;

the rolling roller group is arranged on the track and used for rolling the blank to enable the blank to be plastically deformed;

the conveying roller group is arranged on the track and used for conveying the blanks and enabling the blanks to run along the track;

and the heating device is arranged on the track and is used for locally heating the blank in real time.

2. The apparatus for forming a semi-circular ring-shaped member according to claim 1, wherein said roll sets are at least one set, each set having two rolls which are vertically symmetrical along the raceway plane, and the planes of symmetry of the rolls of each set are the same plane.

3. The apparatus for forming a semi-circular ring-shaped member according to claim 1, wherein said feed rolls and said rolling rolls are conical rolls.

4. An apparatus for forming a semi-circular ring-shaped member according to claim 1, wherein each set of feed rolls is arranged at the same angle, height and rotation speed as those of the adjacent rolling rolls of the set.

5. An apparatus for forming a semi-circular ring-shaped member according to claim 1, wherein said heating means is an induction coil.

6. A method of forming a semi-circular ring-shaped member, comprising the steps of:

firstly, placing an arc-shaped blank on a conveying roller set of a circular track, connecting two ends of the blank with guide rods, and conveying the blank along the circular track by using conveying rollers;

secondly, heating the blank after passing through a heating device;

thirdly, the blanks are clamped and rolled by the rolling roller group to generate plastic deformation, the thicknesses of the inner side and the outer side of the blanks are synchronously reduced, the widths of the blanks are increased, the blanks are prolonged along the arc length direction, the radian is increased, and the blanks are conveyed forwards along the circular track by the rolling roller group and the conveying roller group;

and step four, reducing the thickness of the inner side and the outer side of the section of the blank, increasing the width, and enlarging the radian of the member to finally form a semi-circular ring-shaped piece.

7. The method of forming a semi-circular ring-shaped member according to claim 6, wherein said arcuate billet has a trapezoidal cross-section and an arc angle of 140 degrees.

8. The method of forming a semi-toroidal shaped member as claimed in claim 6, wherein in step two the blank is heated to 1200 degrees celsius.

9. The method of forming a semi-annular ring-shaped member according to claim 6, wherein in step four the outer diameter of the semi-annular ring-shaped member is 11000 mm, the width of the cross section is more than 1800 mm, the width-to-thickness ratio of the cross section is not less than 3, and the arc is 180 degrees.

Technical Field

The invention relates to the field of metal stamping, in particular to a forming device and a forming method of a semicircular annular part.

Background

At present, for a semi-annular part with an oversized diameter and an oversized width-thickness ratio, the extreme size of the semi-annular part with the oversized diameter and the oversized width-thickness ratio and the characteristics of a special section with the oversized width-thickness ratio are considered, profiling manufacturing is difficult to complete through a conventional forging or rolling method, a split manufacturing scheme is generally adopted, and the basic manufacturing process is as follows: the arc length is divided into three or more blocks, each block is formed by forging or rolling, each block is spliced and processed, and then assembly welding is carried out. The existing manufacturing method adopts a split assembly welding mode, the integral uniformity is poor due to the difference of each block, and the metal fiber streamline has the difference of each block. The material utilization rate and the machining allowance are relatively large.

Disclosure of Invention

The invention aims to solve the technical problem of providing a method for forming a semi-circular ring-shaped piece, which adopts integrated forming equipment and a method to produce a semi-circular ring-shaped component with an oversized diameter and a large width-thickness ratio, so that the formed product is uniform integrally.

In order to solve the technical problem, the present invention provides a forming apparatus for a semi-circular ring-shaped member, comprising: the rail is used for placing circular arc-shaped blanks and is circular; the guide rod is arranged on the track and can freely rotate by taking the circle center of the track as the center, the guide rod is connected with two ends of the blank, and the guide rod limits and guides the blank in the forming direction; the rolling roller group is arranged on the track and used for rolling the blank to enable the blank to be plastically deformed; the conveying roller group is arranged on the track and used for conveying the blanks and enabling the blanks to run along the track; and the heating device is arranged on the track and is used for locally heating the blank in real time.

Preferably, the number of the rolling roller groups is at least one, each rolling roller group is provided with two rolling rollers which are vertically symmetrical along a track plane, and the symmetrical planes of the rolling rollers in each group are the same plane.

Preferably, the conveying roller and the rolling roller are both in the shape of conical rollers.

Preferably, each set of conveyor rolls is arranged at the same angle, height and rotation speed as the adjacent rolling rolls of the set.

Preferably, the heating means is an induction coil.

The invention also discloses a forming method of the semi-circular ring piece, which comprises the following steps:

firstly, placing an arc-shaped blank on a conveying roller set of a circular track, connecting two ends of the blank with guide rods, and conveying the blank along the circular track by using conveying rollers; secondly, heating the blank after passing through a heating device; thirdly, the blanks are clamped and rolled by the rolling roller group to generate plastic deformation, the thicknesses of the inner side and the outer side of the blanks are synchronously reduced, the widths of the blanks are increased, the blanks are prolonged along the arc length direction, the radian is increased, and the blanks are conveyed forwards along the circular track by the rolling roller group and the conveying roller group; and step four, reducing the thickness of the inner side and the outer side of the section of the blank, increasing the width, and enlarging the radian of the member to finally form a semi-circular ring-shaped piece.

Preferably, the arc-shaped blank is trapezoidal in section, and the arc angle is 140 degrees.

Preferably, the blank is heated to 1200 degrees celsius in step two.

Preferably, in the fourth step, the outer diameter of the semicircular annular part is 11000 mm, the width of the section is more than 1800 mm, the width-thickness ratio of the section is not less than 3, and the radian is 180 degrees.

The invention adopts a specific method of centerline traction to roll the billet on a circular track for multiple times continuously, so that the billet is radially expanded and formed along the arc direction, thereby producing the semi-circular component with super-large diameter and large width-thickness ratio.

Drawings

FIG. 1 is a schematic view of a semi-circular ring member made using the invention of the present invention.

Figure 2 is a schematic representation of the profile features of the blank of the present invention.

Figure 3 is a schematic view of the arrangement of the blank and circular track and components of the present invention.

Figure 4 is a schematic illustration of the billet rolling of the present invention.

Fig. 5 is a schematic view of the arrangement of the rolling rolls of each group according to the invention.

Description of the reference numerals

10 transport roller set 11 first transport roller set

12 second conveying roller group 13 third conveying roller group

14 fourth conveyor roll set 20 induction coil

21 first induction coil 22 second induction coil

23 third induction coil 30 roll set

31 first roll stack 32 second roll stack

33 guide bar of the third roll stack 40

50 blank 60 rail

Detailed Description

The forming apparatus of a semi-circular ring-shaped member of the present invention comprises:

blank 50: in the continuous rolling process of the arc-shaped piece blank, the flow velocity of the outer side blank is higher than that of the inner side blank due to the large diameter difference between the inner side and the outer side, so that the section of the blank is required to be designed into a trapezoidal section. The blank arc angle is about 140 °. Meanwhile, in order to ensure that the blank is always consistent with the running direction of the track in the running process, the intermediate diameter of the blank and the intermediate diameter of the track are the same as the intermediate diameter of the ultra-large-diameter semi-circular part with the large width-thickness ratio.

The track 60: the angle of the arc-shaped piece after forming is about 180 degrees, and the rail needs to have enough arc length to complete the complete conveying and rolling process, so that the rail is designed into a complete circular rail to avoid the contact with the initial rolling roller after the blank is rolled and separated from the rolling roller.

The guide bar 40: the guide rod is connected with the two ends of the blank and the circle center of the prototype track and can rotate freely by taking the circle center of the track as the center. The blank is always kept to be coincident with the center of a circle of the track by the guiding and limiting effect of the guide rod on the blank in the rolling and stretching process, and the middle diameter of the blank is ensured to be the same as the middle diameter of the track and the middle diameter of the semi-circular component with the super-large diameter and the large width-thickness ratio.

Transport roller set 10 and roll roller set 30: and a plurality of groups of conveying rollers and rolling rollers are arranged in the middle of the circular track. The conveying roller group is mainly used for conveying blanks to enable the blanks to run along a circular track; the rolling roller group is mainly used for enabling the blank to generate plastic deformation, reducing the height of the blank, increasing the width of the blank and stretching the radian of the blank. The rolling roller sets are symmetrically distributed up and down, and the symmetry planes of all the rolling roller sets are the same plane. The conveying roller group and the rolling roller group are designed in a conical roller shape, and the central shafts of the rolling rollers and the conveying rollers in different groups are arranged at different angles and gaps according to the requirement of blank size change so as to meet the requirement of the difference between the deformation amount of the inner side and the outer side of the blank and the flowing speed. Each group of conveying rollers and the corresponding rolling rollers of the group are arranged at the same angle, height and rotating speed so as to ensure the stability of the blank.

A heating device: and a group of induction heating coils 20 is arranged in front of each group of rolling rollers, and the blanks are locally heated on line in real time, so that the blanks reach enough temperature before entering a roller deformation area, and have good plasticity to meet the forming requirement.

The invention relates to a method for forming a semi-circular ring-shaped piece, which is characterized in that an arc blank with a trapezoidal section and a small radian and a small width-thickness ratio is placed on a circular track, two ends of the blank are connected with a guide rod for traction, the blank is conveyed along the circular track by a conveying roller, the blank is locally heated by an induction coil before a rolling roller, and is rolled in a multi-pass rolling roller for multiple passes, so that the thicknesses of the inner side and the outer side of the section of the blank are gradually reduced, the width is gradually increased, the radian of the arc-shaped piece is gradually enlarged, and the shape and the size of a product meeting requirements are. The method comprises the following specific steps:

step one, placing a trapezoidal section arc blank with small radian and small width-thickness ratio on a conveying roller group 0 in a circular track, connecting two ends of the blank with guide rods, and conveying the blank along the circular track by using conveying rollers;

secondly, the blank passes through an induction coil, the blank is heated to 1200 ℃ within the coil range, and the blank has good plasticity locally;

the blank is clamped and rolled by the rolling roller group to generate plastic deformation, the thickness of the inner side and the outer side of the blank is synchronously reduced, the width of the blank is increased, the blank is prolonged along the arc length direction, the radian of the blank is increased, and the blank is conveyed forwards along the circular track by the rolling roller group and the conveying roller group

And fourthly, the blank sequentially passes through the induction coil, the rolling roller group, the induction coil and the rolling roller group, the thickness of the inner side and the outer side of the section of the blank is gradually reduced, the width is gradually increased, the radian of the component is gradually enlarged after repeated multi-pass heating and rolling deformation, and finally the shape and the size of the product meeting the requirements are formed.

The method can be used for manufacturing the semi-circular component with the super-large diameter and the large width-thickness ratio, and is particularly suitable for producing the semi-circular component with the super-large diameter and the large width-thickness ratio, such as a large-scale low-temperature wind tunnel model support piece and the like.