阅读说明：本技术 一种瓷砖平整度检测设备及方法 (Ceramic tile flatness detection equipment and method ) 是由 冯华 鱼云岐 屈力 苏润民 贺雄伟 王君 王轶超 于 2019-11-11 设计创作，主要内容包括：本发明公开了一种瓷砖平整度检测设备及方法,包括整机框架,整机框架内部下面穿插设置有用于输送瓷砖的输送机构,整机框架的前端设置有用于使瓷砖进入检测前准确自动定位的自动对中机,整机框架的内部上侧装有能够自由调节高低左右位置的面阵摄像机,整机框架内高于输送机构位置装有若干台能够自由调节高低左右以及角度的一字线激光器,整机框架的前端安装有用于控制面阵摄像机和一字线激光器的第一光电开关,面阵摄像机的数据输出端通过电缆连接至控制台,整机框架外侧安装有用于对完成检测的瓷砖进行标记的喷码机和用于控制喷码机的第二光电开关。本发明实现更简单、高效、准确、快速,能完全满足国标对瓷砖表面平整度的检测。(The invention discloses a ceramic tile flatness detection device and a method, which comprises a complete machine frame, wherein a conveying mechanism for conveying ceramic tiles is arranged below the interior of the complete machine frame in an inserting mode, an automatic centering machine for accurately and automatically positioning the ceramic tiles before detection is arranged at the front end of the complete machine frame, an area array camera capable of freely adjusting the height, the left position and the right position is arranged on the upper side of the interior of the complete machine frame, a plurality of linear lasers capable of freely adjusting the height, the left position and the right position and the angle are arranged at positions higher than the conveying mechanism in the complete machine frame, a first photoelectric switch for controlling the area array camera and the linear lasers is arranged at the front end of the complete machine frame, the data output end of the area array camera is connected to a control console through a cable, and an ink jet printer for marking the detected ceramic tiles and a second photoelectric switch for controlling the ink jet printer are. The method is simpler, efficient, accurate and quick to realize, and can completely meet the requirement of national standard on detection of the surface flatness of the ceramic tile.)

1. A tile flatness detection device is characterized by comprising a complete machine frame (4), a conveying mechanism (2) for conveying tiles is arranged below the interior of the complete machine frame (4) in an inserting mode, an automatic centering machine (3) for enabling the tiles to be accurately and automatically positioned before detection is arranged at the front end of the complete machine frame (4), a surface array camera (5) capable of freely adjusting the left position and the right position of the height is arranged on the upper side of the interior of the complete machine frame (4), a plurality of linear lasers (7) capable of freely adjusting the left position, the right position and the angle are arranged at positions higher than the conveying mechanism (2) in the complete machine frame (4), a first photoelectric switch (8) for controlling the surface array camera (5) and the linear lasers (7) is arranged at the front end of the complete machine frame (4), a synchronous controller (9) is further arranged on the inner wall of the complete machine frame (4), the output of the first photoelectric switch (8) is connected to the synchronous controller (9) through a cable, the synchronous area array camera (5) and the word line laser (7) work, the data output end of the area array camera (5) is connected to the control console (1) through a network cable, an ink jet printer (11) used for marking the detected ceramic tiles and a second photoelectric switch (10) used for controlling the ink jet printer (11) are installed on the outer side of the whole machine frame (4), and the control console (1) is connected with the ink jet printer (11) through an RS232 bus.

2. A tile flatness detecting apparatus according to claim 1, wherein the area camera (5) is located directly above the tile when the tile is transported by the transport mechanism (2) to below the area camera (5).

3. The tile flatness detecting apparatus according to claim 1, wherein a dust removing device (6) for removing dust from a lens of the area camera (5) is installed beside the area camera (5).

4. The tile flatness detecting apparatus according to claim 1, wherein the console (1) is internally provided with an image processing industrial control computer, the upper portion of the console is provided with a display, the output end of the area array camera (5) is connected to the image processing industrial control computer through a cable, and the display is used for displaying the detection result.

5. A tile flatness detecting method using the tile flatness detecting apparatus of claim 1, it is characterized in that when the ceramic tiles are conveyed to the automatic centering machine (3) by the conveying mechanism (2), the automatic centering machine (3) positions the ceramic tiles to ensure that the positions of the ceramic tiles are righted, when the ceramic tile passes through the first photoelectric switch (8), the synchronous controller (9) sends a starting signal to the area array camera (5) and the linear laser (7), the area array camera (5) inputs the acquired information to the console (1), the console (1) sends the detection result to the code spraying machine (11) for caching through operation, when the ceramic tile runs to the second photoelectric switch (10), a signal is sent to the console (1), and after the console (1) receives the signal, the code spraying machine (11) is controlled to carry out graded numbering and code spraying to finish marking the grade of the ceramic tile.

6. The tile flatness detecting method according to claim 5, wherein an image processing industrial control computer is installed in the console (1), and a display is installed on the upper portion; the area array camera (5) transmits the acquired information to the image processing industrial control computer, the image processing industrial control computer calculates the curvature of the four sides, the curvature of the center and the warping degree of the angle through 3D operation, and the detection result is sent to a display for displaying and an ink jet printer (11) for caching.

Technical Field

The invention relates to the field of tile detection, in particular to tile flatness detection equipment and method.

Background

CN201811716U, entitled "ceramic plate detection device". The device comprises a conveying mechanism, a linear laser emitting device, a backlight panel device, a data acquisition device, a data transmission device, a data processing device, a stop control device and a mark processing device which are arranged below a support. The stop control device sends the detection head to the controller through an optical detection head arranged on the side surface of the bracket to instruct the stop of the conveying of the conveyor and start the detection. The marking processing device completes marking action through the detection probe and the cylinder piston marker pen after receiving the data command. The detection process comprises the following steps: sending an instruction to stop conveying when an optical detector detects a ceramic plate, displaying the outline of the ceramic plate by a backlight panel device, obliquely shooting four lines at the edge of the ceramic plate by a linear laser emission device, photographing the ceramic plate by four high-resolution industrial cameras, conveying photographing information to a computer, comparing and analyzing a harvested drawing with a standard image by the computer, controlling to continue conveying after the processing is finished, controlling to stop conveying after a detection device at the front end of marking processing detects the ceramic plate, controlling a cylinder piston marking pen to mark according to the detection result of the computer, continuously sending a signal to a control end to continue conveying after the marking is finished, and taking off unqualified marked ceramic tiles by an operator. The method has the following defects: 1. the system needs two times of stopping, stopping detection and stopping marking, and has low efficiency, frequent starting and stopping of the motor and low reliability; 2. the image information of the detected ceramic plate needs to be compared with a standard stored graph, the detection time is long, and the data processing speed is slow; 3. only the warping degree (bending degree) of four sides of the ceramic plate can be detected, and the central bending degree and the warping degree cannot be detected (three angles form a plane, and the other angle is detected to be convex or concave); 4. the marking with a marker pen is single, and can not meet more grading and classifying requirements.

Disclosure of Invention

The invention aims to provide a ceramic tile flatness detection device and a method, which overcome the defects in the prior art, are simpler, more efficient, more accurate and quicker to realize, can completely meet the requirements of the national standard GB/T3810.2-2016 on the detection of the surface flatness (central curvature, side curvature and warping degree) of ceramic tiles, and can eliminate defective products and classify the ceramic tiles in multiple stages.

In order to achieve the purpose, the invention adopts the following technical scheme:

a ceramic tile flatness detection device comprises a complete machine frame, a conveying mechanism for conveying ceramic tiles is arranged below the interior of the complete machine frame in an inserting mode, an automatic centering machine for enabling the ceramic tiles to be accurately and automatically positioned before detection is arranged at the front end of the complete machine frame, an area array camera capable of freely adjusting the height and the left and right positions is arranged on the upper side of the interior of the complete machine frame, a plurality of line lasers capable of freely adjusting the height, the left and right positions and the angle are arranged in the complete machine frame and above the conveying mechanism, a first photoelectric switch for controlling the area array camera and the line lasers is arranged at the front end of the complete machine frame, a synchronous controller is further arranged on the inner wall of the complete machine frame, the output end of the first photoelectric switch is connected to the synchronous controller through a cable, the synchronous area array camera and the line lasers work, the data output end of the area array camera is connected to, an ink-jet printer for marking the detected ceramic tiles and a second photoelectric switch for controlling the ink-jet printer are installed on the outer side of the whole machine frame, and the control console is connected with the ink-jet printer through an RS232 bus.

Further, when the tile is conveyed below the area array camera by the conveying mechanism, the area array camera is positioned right above the tile.

Furthermore, a dust removal device for removing dust from the lens of the area array camera is arranged beside the area array camera.

Furthermore, an image processing industrial control computer is installed in the console, a display is installed on the upper portion of the console, the output end of the area array camera is connected to the image processing industrial control computer through a cable, and the display is used for displaying the detection result.

A method for detecting the flatness of ceramic tiles includes such steps as conveying the ceramic tiles to an automatic centering machine by a conveying mechanism, positioning the ceramic tiles by the automatic centering machine to correct the positions of the ceramic tiles, sending start signal to an area array camera and a word line laser by a synchronous controller when the ceramic tiles pass through a first photoelectric switch, inputting the acquired information to a control console by the area array camera, sending the detection result to an ink-jet printer for caching by the control console through operation, sending signal to the control console when the ceramic tiles pass through a second photoelectric switch, and controlling the ink-jet printer to perform step-by-step numbering and ink-jet printing after the control console receives the signal to mark the grade of the ceramic tiles.

Furthermore, an image processing industrial control computer is installed in the console, and a display is installed at the upper part of the console; and the area array camera transmits the acquired information to an image processing industrial control computer, the image processing industrial control computer calculates the curvatures of the four sides, the center and the angular warping degree through 3D operation, and the detection result is sent to a display for displaying and an ink jet printer for caching.

Compared with the prior art, the invention has the following beneficial technical effects:

1. the invention has higher automation, does not need to stop in the processes of obtaining the 3D scanning image and marking the ceramic tile and has higher detection speed; 2. the detection result is more accurate and comprehensive, and the central curvature, the four-side curvature and the warping degree of the ceramic tile can be quickly detected; 3. the 3D scanning principle is adopted to detect the on-line ceramic tiles in real time, standard ceramic tiles do not need to be stored for comparison, and the application range is wider; 4. the quality of the ceramic tiles is more perfect, and the ceramic tiles can be classified and marked in detail according to the management requirements, not only qualified and unqualified.

Drawings

Fig. 1 is a front view structural view of a tile flatness detecting apparatus.

FIG. 2 is a sectional view of the structure of A-A in FIG. 1.

Wherein, 1, a console; 2. a conveying mechanism; 3. an automatic centering machine; 4. a complete machine frame; 5. an area-array camera; 6. a dust removal device; 7. a word line laser; 8. a first photoelectric switch; 9. a synchronization controller; 10. a second photoelectric switch; 11. provided is an ink jet printer.

Detailed Description

The invention is described in further detail below:

referring to fig. 1 and 2, a tile flatness detecting apparatus includes a whole frame 4, a conveying mechanism 2 for conveying tiles is inserted into the inside of the whole frame 4, an automatic centering machine 3 for accurately and automatically positioning tiles before detection is provided at the front end of the whole frame 4, a surface array camera 5 capable of freely adjusting the height and the left and right positions is installed at the upper side of the inside of the whole frame 4, when the tiles are conveyed to the lower side of the surface array camera 5 through the conveying mechanism 2, the surface array camera 5 is located right above the tiles, a dust removing device 6 for removing dust from the lens of the surface array camera 5 is installed beside the surface array camera 5, a plurality of linear lasers 7 capable of freely adjusting the height, the left and right and the angle are installed at the position higher than the conveying mechanism 2 in the whole frame 4, a first photoelectric switch 8 for controlling the surface array camera 5 and the linear lasers 7 is installed at the front end of the whole frame 4, the output of the first photoelectric switch 8 is connected to a synchronous controller 9 through a cable, the synchronous area array camera and the word line laser 7 work, the data output end of the area array camera 5 is connected to the control console 1 through a network cable, an image processing industrial control computer is installed inside the control console 1, a display is installed on the upper portion of the control console, the output end of the area array camera 5 is connected to the image processing industrial control computer through the network cable, the display is used for displaying a detection result, an ink jet printer 11 used for marking a detected ceramic tile and a second photoelectric switch 10 used for controlling the ink jet printer 11 are installed on the outer side of the whole machine frame 4, and the control console 1 is connected with the ink jet printer 11 through an RS232 bus.

A tile flatness detection method is characterized in that when tiles are conveyed to an automatic centering machine 3 by a conveying mechanism 2, the automatic centering machine 3 positions the tiles to enable the positions of the tiles to be adjusted, when the tiles pass through a first photoelectric switch 8, a synchronous controller 9 sends starting signals to an area array camera 5 and a word line laser 7, the area array camera 5 inputs acquired information to an image processing industrial computer inside a control console 1, the image processing industrial computer sends detection results to a display to display and an ink-jet printer 11 to cache through operation, when the tiles run to a second photoelectric switch 10, signals are sent to the control console 1, the control console 1 receives the signals and then controls the ink-jet printer 11 to jet ink, and marking of the tile grades is completed.

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

1. The whole structure of the equipment is one of the technical characteristics of the invention. The equipment comprises an automatic centering machine 3, a whole machine frame 4, a composite 3D scanner (comprising an area array camera 5 and a linear laser 7), a first photoelectric switch 8, a second photoelectric switch 10, a synchronous controller 9, an image processing industrial control computer, a display, a control console 1 and an automatic code spraying machine 11.

2. The invention is characterized in that a composite 3D scanner is arranged in the frame of the whole machine. The composite 3D scanner is composed of an ultrahigh resolution area array industrial camera and six linear lasers, 3D scanning of images of the surfaces of the ceramic tiles on four sides and two diagonal lines of the ceramic tiles is completed simultaneously, and the central curvature, the four sides curvature and the warping degree of the ceramic tiles are detected simultaneously through a 3D scanning detection principle. The image scanning can be completed within 15ms, the rapid scanning and image acquisition do not need to be stopped, the image processing industrial control computer completes the detection before the next tile arrives, the efficiency is higher, and the processing speed is higher.

3. The automatic ink-jet printer is designed outside the frame of the whole machine, which is the third technical characteristic of the invention. The automatic code spraying machine automatically finishes code spraying under the control of the second photoelectric switch in the tile conveying process, can spray multiple preset marks according to detected instructions, and meets more classification requirements.

4. The design of the photoelectric switch and the synchronous controller 9 is the fourth technical feature of the present invention. When the photoelectric switch detects that the tested ceramic tile enters the detection position, the synchronous controller 9 controls the composite 3D scanner to work, and the 3D scanner is closed after the scanning is finished, so that the service life of the composite 3D scanner can be effectively prolonged; the second photoelectric switch can effectively capture the signal of the detected ceramic tile, so that the automatic code spraying machine is triggered to mark the ceramic tile in time.

5. The design of the console with the display function is the fifth technical characteristic of the invention. The console 1 comprehensively processes all received information, efficiently and quickly sends out instructions and can display detection results on the display in real time, and a keyboard and a mouse on the console can be collected, so that the keyboard can be effectively prevented from falling ash.

6. The design that the automatic centering machine 3 is arranged outside the conveying mechanism close to the whole machine frame is six technical characteristics of the invention. The automatic centering machine can effectively enable the ceramic tiles to be accurately and automatically positioned before detection, and the detection precision is greatly guaranteed.

The technical scheme is as follows: the ceramic tile flatness detection equipment comprises a conveying mechanism 2 and a whole machine frame 4, wherein the conveying mechanism 2 is positioned at the lower side inside the whole machine frame 4, and an automatic centering machine 3 is arranged at the front end of the whole machine frame 4 of the conveying mechanism 2. A first photoelectric switch 8 is arranged on the whole machine frame 4, an ultrahigh resolution area array camera 5 capable of freely adjusting the height and the left and right positions is arranged in the middle of the upper portion of the whole machine frame, a synchronous controller 9 is arranged on the right side of the upper portion of the whole machine frame, six linear lasers 7 capable of freely adjusting the height, the left and right positions and the angle are arranged in the position, which is slightly higher than the conveying mechanism 2, in the whole machine frame 4, and a second photoelectric switch 10 and an ink-jet printer 11 are arranged at the rear end of the whole machine frame 4. The output end of the area array camera 5 is connected with the input end of the image processing industrial control computer in the control console 1 and can display the image through a display on the control console 1.

Specifically, the tile flatness detection device comprises a special conveying mechanism 2, the conveying mechanism 2 is located on the lower side inside a complete machine frame 4, an automatic centering machine 3 is installed at the front end of the complete machine frame 4, a first photoelectric switch 8 is installed in the complete machine frame 4, an ultrahigh-resolution area array camera 5 capable of freely adjusting the height and the left and right positions is installed in the middle of the upper surface of the complete machine frame 4, a lens dust removal device 6 is installed beside the area array camera 5, a synchronous controller 9 is installed on the right side of the upper portion of the complete machine frame 4, six linear lasers 7 capable of freely adjusting the height, the left and right positions and the angle are installed in the position slightly higher than the conveying mechanism 2 in the complete machine frame 4, and a second photoelectric switch 10 and an ink-jet printer 11 are installed at the rear. The output end of the area array camera 5 is connected with the input end of the image processing industrial control computer and can display and control through the control console 1 with a display function.

The tile flatness detection method comprises the following steps: when the ceramic tile is transported to the automatic centering machine 3 by the conveying mechanism 2, the automatic centering machine 3 positions the ceramic tile to enable the position of the ceramic tile to be centered, when the ceramic tile passes through the first photoelectric switch 8, the synchronous controller 9 sends a starting signal to the area array camera 5 and the word line laser 7, the area array camera 5 inputs acquired information to the image processing industrial control computer of the control console 1, the image processing industrial control computer sends a detection result to the display and the code spraying machine 11 for caching through operation, when the ceramic tile runs to the second photoelectric switch 10, a signal is sent to the control console 1, the control console 1 controls the code spraying machine 11 to spray codes after receiving the signal, and marking of the grade of the ceramic tile is completed.

Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.