阅读说明：本技术 复合材料板材自动化生产工艺 (Automatic production process of composite material plate ) 是由 白贤荣 侯焕斌 滕永进 谷大伟 于 2018-12-29 设计创作，主要内容包括：本发明涉及一种复合材料板材自动化生产工艺,属于复合材料生产领域。包括自动铺带机、码垛机a、码垛机b、成型机、冷却机、码垛机c、传送带7个部分共同组成一体化生产线,六部分相互作用构成了复合材料板材自动化加工生产线,该生产线克服了手工铺放效率低,铺放质量不稳定,板幅受限、大板幅无法实现铺放等缺点,大大提高了生产效率,稳定了铺放质量,并且将铺放实现大型加工。同时采用两台铺放机给一台成型设备供料,可使工作成倍效率提高,设备利用率最大化。(The invention relates to an automatic production process of a composite material plate, and belongs to the field of composite material production. The automatic composite material plate laying production line overcomes the defects that manual laying is low in efficiency, laying quality is unstable, plate width is limited, large plate width cannot be laid, production efficiency is greatly improved, laying quality is stabilized, and laying is realized in a large-scale mode. And meanwhile, two paving machines are adopted to supply materials to one forming device, so that the working efficiency is improved in a doubling way, and the utilization rate of the device is maximized.)

1. An automatic production process of composite material plates comprises an automatic belt laying machine, a stacker crane a, a stacker crane b, a forming machine, a cooler, a stacker crane c and a conveyor belt, wherein 7 parts of the automatic belt laying machine a, the stacker crane a, the forming machine, the cooler, the stacker crane c and the conveyor belt jointly form an integrated production line; after the automatic belt paving machine b finishes paving, the composite material plates are conveyed to a paving layer transfer point through a conveyor belt, the stacking machine a grabs the composite material plates paved by the layers after moving to the paving layer transfer point, then the composite material plates are moved to the positions above the paving layer stacking point, the composite material plates are unloaded by the manipulator after accurate positioning, one-time paving layer stacking is finished, the process is circulated, when the stacking reaches a certain number, the composite material plates are conveyed to a forming machine through the conveyor belt, the forming machine is solidified and then conveyed to a cooler through the conveyor belt, the cooler is cooled and then conveyed to a finished product plate sorting point through the conveyor belt, the manipulator grabbing mould plates of the stacking machine c are moved to the middle transfer point of the mould plates for unloading, after the finished product plate sorting point is returned, the finished product composite material plates are grabbed by the manipulator, the finished product composite material plates are moved to the finished product stacking plate stacking point, and the mould plate flows back to a mould plate storage point through a roller line, so that the total flow of the primary composite material plate curing molding is completed.

Technical Field

The invention relates to the field of production of composite materials, in particular to an automatic production process of a composite material plate.

Background

As is well known, the advanced composite material has the advantages of light weight, high specific strength, high specific stiffness, strong designability, good fatigue fracture resistance, corrosion resistance, good dimensional stability, convenience for large-area integral forming and the like, and is widely applied to various fields. The types of composite boards can be classified into various types of boards such as metal boards, wood boards and the like.

The composite material plate is widely applied at present, and is mainly applied to various fields of pressure container manufacturing industry, electric construction industry, light industry, automobile industry and the like. The metal composite material not only can exert the advantages of each component material independently, but also can realize the optimal allocation of each component material resource to the maximum extent, thereby achieving the service performance requirements which can not be met by single metal and having wide application market.

However, the existing laying process in plate forming has the defects of low manual laying efficiency, unstable laying quality, limited plate width, incapability of laying large plate width, complex process and the like.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides an automatic production process of a composite material plate, which overcomes the defects of low manual laying efficiency, unstable laying quality, limited plate width, incapability of laying large plate width, complex process and the like in the laying process in the conventional plate forming.

The technical scheme adopted by the invention for solving the technical problems is as follows: an automatic production process of composite material plates comprises an automatic belt laying machine, a stacker crane a, a stacker crane b, a forming machine, a cooler, a stacker crane c and a conveyor belt, wherein 7 parts of the automatic belt laying machine a, the stacker crane a, the forming machine, the cooler, the stacker crane c and the conveyor belt jointly form an integrated production line; after the automatic belt paving machine b finishes paving, the composite material plates are conveyed to a paving layer transfer point through a conveyor belt, the stacking machine a grabs the composite material plates paved by the layers after moving to the paving layer transfer point, then the composite material plates are moved to the positions above the paving layer stacking point, the composite material plates are unloaded by the manipulator after accurate positioning, one-time paving layer stacking is finished, the process is circulated, when the stacking reaches a certain number, the composite material plates are conveyed to a forming machine through the conveyor belt, the forming machine is solidified and then conveyed to a cooler through the conveyor belt, the cooler is cooled and then conveyed to a finished product plate sorting point through the conveyor belt, the manipulator grabbing mould plates of the stacking machine c are moved to the middle transfer point of the mould plates for unloading, after the finished product plate sorting point is returned, the finished product composite material plates are grabbed by the manipulator, the finished product composite material plates are moved to the finished product stacking plate stacking point, and the mould plate flows back to a mould plate storage point through a roller line, so that the total flow of the primary composite material plate curing molding is completed.

The large-board-width laying method has the advantages that the defects that manual laying is low in efficiency, the laying quality is unstable, the board width is limited, large board width cannot be laid and the like are overcome, the production efficiency is improved, the laying quality is guaranteed, and the large board width can be laid.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic process flow diagram of the present invention.

Fig. 2 is a stacking layout of composite plates.

1-1 in the figure, an automatic tape laying machine a; 1-2, automatically paving a belt machine b; 2. a stacker a; 3. a stacker b; 4. a forming machine; 5. a cooling machine; 6. a stacker c; 7. a conveyor belt; 8. a roller line; 10. a composite sheet; 11. a mold plate; 101. laying and stacking points; 102. a die plate stacking point; 103. a ply transfer point; 104. a mold plate storage point; 105. sorting points of finished plates; 106. stacking the finished plates; 107. a die plate midpoint.

Detailed Description

In the figure, the present invention comprises: the automatic belt paving machine comprises 7 parts, namely an automatic belt paving machine, a stacker crane a, a stacker crane b, a forming machine, a cooling machine, a stacker crane c and a conveyor belt, wherein all the systems are mutually connected to form an integrated production line.

The automatic belt paving machine adopts two automatic belt paving machines, namely an automatic belt paving machine a1-1 and an automatic belt paving machine b1-2, wherein the two belt paving machines work simultaneously, so that the paving efficiency is doubled. After the automatic tape laying machine a1-1 finishes laying, the automatic tape laying machine a is conveyed to a laying and stacking point 101 through a conveyor belt 7; the manipulator of the stacker a2 grabs the composite material plates 10 after the stacking is finished, and the tooling plates are laid for backflow. The stacker b3 moves to the die plate storage point 104 to grab the die plate 11, unloads the die plate 11 to the die plate stacking point 102, and transports the die plate to the layer stacking point 101 through the conveyor belt 7, and the stacker a2 places the composite material plate grabbed by the manipulator on the die plate 11, then returns to the die plate stacking point 102 through the conveyor belt 7, then loads one die plate 11, and transports the composite material plate to the layer stacking point 101 through the conveyor belt 7. After the automatic tape paving machine b1-2 finishes paving, the composite material board is conveyed to a paving layer transfer point 103 through a conveyor belt 7, a stacker a2 moves to the paving layer transfer point 103, then the composite material board 10 which is paved is grabbed by a mechanical arm, then the composite material board 10 moves to the position above a paving layer stacking point 101, the mechanical arm unloads the composite material board 10 after accurate positioning, one-time paving layer stacking is finished, the circulation is carried out, when the stacking reaches a certain number, the composite material board is conveyed to a forming machine 4 through the conveyor belt 7, the forming machine 4 finishes curing, then the composite material board is conveyed to a cooler 5 through the conveyor belt 7, the cooler 5 is conveyed to a finished product board sorting point 105 through the conveyor belt 7 after cooling, the mechanical arm grabbing mould board 11 of a stacker c6 moves to the mould board transfer point 107 for unloading, after the finished product board sorting point 105 is returned, the finished product composite material board is grabbed by the mechanical arm, the finished product, until sorting is complete. After the sorting is completed, the die plate 11 flows back to the die storage point 104 through the roller line 8, thereby completing the total flow of the curing molding of the composite material plate.