Production system of tobacco quick-acting organic biological bacterial fertilizer

文档序号:1573930 发布日期:2020-01-31 浏览:30次 中文

阅读说明:本技术 烟草速效有机生物菌肥的生产系统 (Production system of tobacco quick-acting organic biological bacterial fertilizer ) 是由 韦凤杰 苏新宏 陈彦春 段卫东 刘文涛 王建安 李建华 杨军杰 李洪臣 张博 张 于 2019-11-25 设计创作,主要内容包括:本发明涉及一种烟草速效有机生物菌肥的生产系统,包括保温房,菌种罐设置在保温房内,热水罐将自来水加热煮沸,使自来水高温灭菌,冷却罐将高温灭菌水冷却,冷却后的灭菌水经水泵输送至搅拌罐,搅拌罐将稀释后的生物菌种与灭菌水混合搅拌均匀,灭菌输送绞龙通过高温蒸汽对进入灭菌输送绞龙的营养物进行灭菌输送,营养物处理装置将营养物粉碎并输送至灭菌输送绞龙,风送冷却系统将高温蒸汽灭菌后的营养物风送冷却,混料机将营养物与生物菌种混合均匀,包装机将混合均匀的营养物和生物菌种装入发酵包装袋内并封口,装有营养物与生物菌种的发酵包装袋送入保温房内自然发酵,生产系统自动化程度高、能够有效的提高生物菌肥粉剂或颗粒剂的生产效率。(The invention relates to a production system of quick-acting organic biological bacterial fertilizers for tobacco, which comprises a heat preservation room, wherein a strain tank is arranged in the heat preservation room, a hot water tank heats and boils tap water to sterilize the tap water at high temperature, a cooling tank cools the high-temperature sterilized water, the cooled sterilized water is conveyed to a stirring tank through a water pump, the stirring tank uniformly mixes and stirs diluted biological strains and the sterilized water, a sterilization conveying auger carries nutrients entering the sterilization conveying auger through high-temperature steam, a nutrient treatment device crushes and conveys the nutrients to the sterilization conveying auger, an air conveying cooling system conveys the nutrients sterilized by the high-temperature steam to cool, a mixer uniformly mixes the nutrients and biological strains, a packaging machine packs the uniformly mixed nutrients and biological strains into a fermentation packaging bag and seals the fermentation packaging bag filled with the nutrients and biological strains into the heat preservation room for natural fermentation, the production system has high automation degree, and can effectively improve the production efficiency of biological bacterial fertilizer powder or granules.)

1, quick-acting organic biological bacterial fertilizer's of tobacco production system, its characterized in that includes heat preservation room (1), bacterial jar (2), dilution jar (3), agitator tank (4), hot-water tank (5), cooling tank (6), nutrients processing apparatus, sterilization transport auger (7), wind send cooling system and blendor (8), bacterial jar (2) set up in heat preservation room (1), the liquid outlet of bacterial jar (2) pass through the inlet of delivery pump (10) intercommunication dilution jar (3), dilution jar (3) on be provided with the diluent import, diluent import intercommunication diluent source (9), the liquid outlet of dilution jar (3) pass through the inlet of dilution delivery pump (11) intercommunication agitator tank (4), the water inlet of agitator tank (4) pass through the delivery port of water pump (12) intercommunication cooling tank (6), the water inlet of cooling tank (5) intercommunication jar (5) export of water inlet, water inlet of cooling tank (6) intercommunication jar (5) and water outlet, make the high temperature water sterilization mix sterilization and carry the water cooling system heat sterilization water and boil the water sterilization of sterilization and transport the water pump (7) the water and transport the even sterilization of water of sterilization transport screw conveyer bag (6) the outlet of the water of fermentation and transport screw conveyer, the even sterilization of the water of sterilization transport screw conveyer (7) of the dry sterilization transport screw conveyer, the water pump (7) of the even sterilization transport screw conveyer (8) of the water of the dry sterilization transport screw conveyer (6) of the dry sterilization transport screw conveyer, the dry sterilization of the dry sterilization transport sterilization of the dry sterilization system (8) of the dry sterilization transport screw conveyer (8) of the dry sterilization system (8) of the dry sterilization transport screw conveyer (8) of the dry sterilization after the dry sterilization of the dry sterilization transport sterilization of the dry sterilization transport sterilization system (8) the dry sterilization of the dry sterilization system (6) the dry sterilization system (8) the dry sterilization transport of the dry sterilization transport of dry sterilization transport of the dry sterilization of dry sterilization system (6) the dry sterilization transport of dry.

2. The system for producing the tobacco quick-acting organic biological bacterial fertilizer as claimed in claim 1, wherein: air-assisted cooling system send cooling tube (16), air cooler (17), fan (18) and whirlwind charge collector (19) including the wind, air cooler (17) including casing and condenser pipe, the air intake intercommunication atmosphere of casing, the air outlet intercommunication wind of casing send the air intake of cooling tube (16), the casing in be provided with the condenser pipe, the water inlet and the delivery port intercommunication cooling water source of condenser pipe, the air outlet intercommunication whirlwind charge collector (19) of wind cooling tube (16) the feed inlet, the discharge gate intercommunication feed inlet of blendor (8) of whirlwind charge collector (19), the feed inlet intercommunication sterilization of wind cooling tube (16) carry the discharge gate of auger (7), the discharge gate of whirlwind charge collector (19) on be provided with and close wind tripper (20).

3. The system for producing the tobacco quick-acting organic biological bacterial fertilizer as claimed in claim 1, wherein: nutrient processing apparatus include rubbing crusher (21), conveyer (22) and material pond (23), crushing discharge gate intercommunication material pond (23) of rubbing crusher (21), material pond (23) in be provided with conveyer (22), the feed inlet setting of conveyer (22) in material pond (23), the discharge gate of conveyer (22) passes through the feed inlet that pipeline intercommunication sterilization carried auger (7), rubbing crusher (21) smash the back with the nutrient that needs to smash and carry to material pond (23), do not need kibbling nutrient direct transport to material pond (23).

4. The system for producing the tobacco quick-acting organic biological bacterial fertilizer as claimed in claim 3, wherein: material pond (23) upper shield be equipped with dust cage (24), dust cage (24) pass through the air intake of pipeline intercommunication air exhauster (25), the air outlet of air exhauster (25) communicate the air intake of pulse dust collector (26), the discharge gate intercommunication sterilization of pulse dust collector (26) carry the feed inlet of auger (7).

5. The system for producing the tobacco quick-acting organic biological bacterial fertilizer as claimed in claim 1, wherein the nutrient is kinds or a mixture of several kinds selected from bean cake, sesame cake, rapeseed cake, corn flour, wheat bran and shell powder.

6. The system for producing the tobacco quick-acting organic biological bacterial fertilizer as claimed in claim 1, wherein: the hot-water tank (5) be electrical heating hot-water tank (5), the hot water export of hot-water tank (5) pass through the hot water import of hot water pump (27) intercommunication cooling tank (6), the steam outlet of hot-water tank (5) pass through steam delivery pump (28) intercommunication sterilization and carry the steam inlet of auger (7).

7. The system for producing the tobacco quick-acting organic biological bacterial fertilizer as claimed in claim 1, wherein: the cooling tank (6) is of a double-layer tank structure, the inner tank body is communicated with a hot water outlet of the hot water tank (5), cooling water is introduced into the outer tank body and cools high-temperature sterilized water in the inner tank body, and the sterilized water in the inner tank body is communicated with a water inlet of the stirring tank (4) through a water pump (12).

8. The system for producing the tobacco quick-acting organic biological bacterial fertilizer as claimed in claim 1, wherein: the fermentation packaging bag (15) is provided with a one-way exhaust valve.

9. The system for producing the tobacco quick-acting organic biological bacterial fertilizer as claimed in claim 1, wherein the strains in the strain tank (2) are or more of bacillus subtilis, trichoderma, lactobacillus, bacillus licheniformis, enterococcus faecium, sweet bulgaricus, saccharomycetes and azotobacter.

The technical field is as follows:

the invention belongs to the technical field of fertilizer production equipment for tobacco planting, and particularly relates to a production system of quick-acting tobacco biological bacterial fertilizers.

Background art:

at present, the chemical fertilizer adopted in the tobacco planting process is mainly a special fertilizer for tobacco planting or simply a compound fertilizer, and the tobacco field in China pursues the yield of tobacco leaves and the like due to the long-term large-scale application of the chemical fertilizer. Along with high fertilization of tobacco industryThe continuous rotation system of quantity and high intensity causes serious problems of soil quality degradation, tobacco quality reduction, unobtrusive style and characteristics and the like. Specifically, the long-term large-scale application of the fertilizer destroys the original physical and chemical properties of soil, leads to soil acidification, soil volume weight reduction, granule structure destruction, soil permeability reduction and water and fertilizer retention performance reduction, and is not beneficial to the root development of tobacco leaves and the absorption of nutrition; the application of the organic fertilizer is not paid due attention, which causes the reduction of soil organic matters, the reduction of the carbon-nitrogen ratio of the soil, the imbalance of the carbon reservoir of the soil and the NH in the soil at the later stage of tobacco growth4 +The single crop continuous cropping causes unbalanced absorption of soil mineral nutrients and lagged mineralization capability of the soil nutrients, causes unbalanced soil mineral nutrients and serious uneven supply.

The biological bacterial fertilizer is products which enable crops to obtain specific fertilizer effects by the life activity of microorganisms, is practical fertilizers in agricultural production, is a living fertilizer, and has the effect mainly depending on the life activity of a large amount of beneficial microorganisms contained in the biological bacterial fertilizer, so the content of live bacteria in the biological bacterial fertilizer directly influences the fertilizer efficiency.

The invention content is as follows:

in summary, in order to overcome the defects of the prior art, the invention provides a production system of quick-acting tobacco biological bacterial fertilizers, which is a production system for sets of biological bacterial fertilizer powder or granules, and the production system has high automation degree, can effectively improve the production efficiency of the organic biological bacterial fertilizer powder or granules, and reduces the production cost.

In order to solve the technical problem, the technical scheme of the invention is realized as follows:

production system of quick-acting organic biological bacterial fertilizer for tobacco, including heat preservation room, bacterial jar, dilution jar, agitator tank, hot-water tank, cooling tank, nutrient processing apparatus, sterilization transport auger, wind send cooling system and blendor, the bacterial jar set up in the heat preservation room, the liquid outlet of bacterial jar pass through the inlet of delivery pump intercommunication dilution jar, dilution jar on be provided with the diluent import, diluent import intercommunication diluent source, the liquid outlet of dilution jar pass through the inlet of dilution delivery pump intercommunication agitator tank, the water inlet of agitator tank pass through the delivery port of water pump intercommunication cooling tank, the water inlet of cooling tank communicate the hot water export of hot-water tank, the hot-water tank heat the running water and boil the high temperature sterilization of running water for sterilization water, the cooling tank cool sterilization water after the high temperature sterilization of hot-water tank, the sterilization water after the cooling tank is carried to the agitator tank through the water pump, the agitator tank mix the stirring with the sterilization water after diluting with sterilization water and mix the sterilization water and stir the sterilization water evenly, the liquid outlet of agitation tank pass through the spray delivery pump intercommunication of the spray pump, the sterilization transport auger, the sterilization transport sterilization air feed port of sterilization transport sterilization system and mix the sterilization air feed and transport sterilization the sterilization air and mix the sterilization of sterilization and transport sterilization the sterilization air feed and transport the even feed packaging machine of sterilization transport sterilization of fermentation and sterilization, the fermentation and transport sterilization of nutrient in the fermentation and transport packing machine, the fermentation and transport the even feed packaging machine of fermentation and transport the packaging machine.

The technical scheme of the invention can also be realized as follows: the air-assisted cooling system comprises an air-assisted cooling pipe, an air cooler, a fan and a cyclone collector, wherein the air cooler comprises a shell and a condensation pipe, an air inlet of the shell is communicated with the atmosphere, an air outlet of the shell is communicated with an air inlet of the air-assisted cooling pipe, the shell is internally provided with the condensation pipe, a water inlet and a water outlet of the condensation pipe are communicated with a cooling water source, an air outlet of the air-assisted cooling pipe is communicated with a feed inlet of the cyclone collector, a discharge outlet of the cyclone collector is communicated with a feed inlet of a mixer, the feed inlet of the air-assisted cooling pipe is communicated with a discharge outlet of a sterilization conveying auger, and a discharge outlet of the cyclone collector is provided with an air-closed discharger.

The technical scheme of the invention can also be realized as follows: nutrient processing apparatus include rubbing crusher, conveyer and material pond, rubbing crusher's crushing discharge gate intercommunication material pond, the material pond in be provided with the conveyer, the feed inlet setting of conveyer in the material pond, the discharge gate of conveyer passes through the feed inlet of pipeline intercommunication sterilization transport auger, rubbing crusher carry the material pond after will needing kibbling nutrient crushing, do not need kibbling nutrient direct transport to the material pond.

The technical scheme of the invention can also be realized as follows: the feed bin upper shield be equipped with the dust cage, the dust cage pass through the air intake of pipeline intercommunication air exhauster, the air outlet of air exhauster intercommunication pulse dust collector's air intake, pulse dust collector's discharge gate intercommunication sterilization carry the feed inlet of auger.

The technical scheme of the invention can also be realized in such a way that the nutrients are or a mixture of more than 78 of bean cake, sesame cake, rapeseed cake, corn flour, wheat bran and shell powder.

The technical scheme of the invention can also be realized as follows: the hot water tank is an electric heating hot water tank, a hot water outlet of the hot water tank is communicated with a hot water inlet of the cooling tank through a hot water pump, and a steam outlet of the hot water tank is communicated with a steam inlet of the sterilization conveying auger through a steam conveying pump.

The technical scheme of the invention can also be realized as follows: the cooling tank is of a double-layer tank structure, the inner tank body is communicated with a hot water outlet of the hot water tank, cooling water is introduced into the outer tank body, the cooling water cools the hot water melted into the inner tank body, and cold water in the inner tank body is communicated with a water inlet of the stirring tank through the water pump.

The technical scheme of the invention can also be realized as follows: the fermentation packaging bag is provided with a one-way exhaust valve.

The technical scheme of the invention can be realized by that the strains in the strain tank are or more of bacillus subtilis, trichoderma, lactobacillus, bacillus licheniformis, enterococcus faecium, sweetsop bulgaricus, saccharomycetes and azotobacter.

The invention has the beneficial effects that:

1. the hot water tank heats and boils tap water and then cools the tap water, the water which is heated and boiled and then cooled is mixed and stirred with the diluted biological strains, the tap water is heated and boiled, harmful mixed bacteria in the tap water can be effectively killed, and therefore, the mixed bacteria putrefying biological bacteria in the tap water are avoided.

2. The air-conveying cooling system is arranged, the temperature of the nutrient after high-temperature steam sterilization is high, and the high-temperature nutrient is directly mixed with the biological strains to easily kill the biological strains and influence the activity of the biological strains.

3. The invention is provided with a material pool, materials to be crushed are crushed by a crusher and then are added into the material pool, oh materials to be crushed can be directly added into the material pool, nutrients added into the material pool are conveyed to a sterilization conveying auger by a conveyor and a pipeline, a dust collection cover is arranged above the material pool, and the dust collection cover and a pulse dust collector are used for collecting and removing dust, so that dust pollution generated when the materials are added into the material pool is avoided, the environment is protected, and the materials are recovered.

4. The arrangement of the heat preservation room can ensure the activity of strains in the strain tank and the temperature environment required by natural fermentation of the material mixed by nutrients and biological strains in the cold environment in winter, and the fermentation packaging bag is provided with the one-way exhaust valve, so that the gas in the fermentation packaging bag can be discharged outwards, and the outside air cannot enter the packaging bag, thereby ensuring that the biological strains maintain high-activity growth and metabolism.

Description of the drawings:

FIG. 1 is a schematic structural diagram of the present invention.

Detailed Description

The present invention is described in further detail with reference to the attached figures.

As shown in fig. 1, production systems of quick-acting organic biological bacterial manure of tobacco include heat preservation room 1, bacterial jar 2, dilution tank 3, agitator tank 4, hot-water tank 5, cooling tank 6, material pond 23, rubbing crusher 21, conveyer 22, pulse dust collector 26, air exhauster 25, sterilization transport auger 7, wind send cooling system and blendor 8, bacterial jar 2 set up in heat preservation room 1, bacterial jar 2 stores the required bacterial of organic biological bacterial manure of tobacco, the bacterial in bacterial jar 2 be Bacillus subtilis, Trichoderma, lactic acid bacteria, Bacillus licheniformis, enterococcus faecium, protect and add sweet fungus, microzyme, azotobacteria in the azotobacterium, the liquid outlet of bacterial jar 2 pass through delivery pump 10 and communicate the inlet of dilution tank 3, dilution tank 3 on be provided with the diluent import, the diluent import communicates diluent source 9, the liquid outlet of dilution tank 3 passes through the water inlet of dilution delivery pump 11 and communicates agitator tank 4, the liquid outlet of agitator tank 4 passes through the water pump 12, the water inlet of cooling tank 6 of water pump and the water pump of cooling tank 6, the water pump communicates the hot-water cooling sterilization tank 5, the hot-water inlet of the sterilization tank 5 and the sterilization water cooling pump, the sterilization tank 5, the hot-water cooling water pump communicates the hot-water inlet of the sterilization tank 5, the hot-water cooling sterilization water pump, the sterilization water cooling sterilization water inlet of the sterilization tank 5-water cooling sterilization system after-water cooling sterilization transport water pump, the sterilization water inlet of the sterilization transport water pump, the sterilization tank is communicated through the high-water cooling sterilization water inlet of the high-water cooling sterilization transport water-water cooling sterilization tank 4-water cooling sterilization transport water cooling sterilization water-water cooling sterilization transport water cooling sterilization system, the high-water inlet of the sterilization transport water cooling sterilization tank 4-water cooling sterilization tank, the sterilization water inlet of the sterilization transport water cooling sterilization tank 4, the sterilization water cooling sterilization tank is communicated.

The air-assisted cooling system comprises an air-assisted cooling pipe 16, an air cooler 17, a fan 18 and a cyclone collector 19, the air cooler 17 comprises a shell and a condenser pipe, an air inlet of the shell is communicated with the atmosphere, an air outlet of the shell is communicated with an air inlet of the air-assisted cooling pipe 16, the shell is internally provided with the condenser pipe, a water inlet and a water outlet of the condenser pipe are communicated with a cooling water source, an air outlet of the air-assisted cooling pipe 16 is communicated with a feed port of the cyclone collector 19, a discharge port of the cyclone collector 19 is communicated with a feed port of the mixer 8, a discharge port of the cyclone collector 19 is provided with an air-closed discharger 20, a feed port of the air-assisted cooling pipe 16 is communicated with a discharge port of the sterilization conveying auger 7, a feed port of the sterilization conveying auger 7 is connected with a discharge port of the conveyor 22, the feed port of the sterilization conveying auger 7 is arranged in the feed tank 23, a discharge port of the conveyor 22 is communicated with a feed port of the sterilization conveying auger 7 through a pipeline, the feed port of the sterilization conveying auger 7 is communicated with a feed port of the sterilization conveying auger 7, the pulverizer 21 pulverizes the nutrients to the feed tank 23, does not need to directly convey the pulverize the nutrients to the pulverize the nutrients to the nutrition-processed by a wheat bran-pulverizing plant, the air inlet of the air-pulverizing plant, the air-pulverizing machine, the air-pulverizing machine is provided with the air-pulverizing machine, the air-pulverizing machine is provided with the pulverizing machine, the air-pulverizing machine, the pulverizing machine is provided with the pulverizing machine, the air-pulverizing machine, the pulverizing machine is provided with the pulverizing machine, the air-pulverizing machine, the pulverizing machine is provided with the pulverizing machine.

When the sterilizing water is used, microbial strains required by tobacco planting are input into the strain tank 2, the conveying pump 10 is started to convey the strains in the strain tank 2 to the diluting tank 3, then the diluent is added into the diluting tank 3, the strains are diluted by the diluent, the hot water tank 5 is started to heat and boil tap water in the tank, and the tap water is sterilized into sterilizing water at high temperature. Then start hot-water pump 27 and carry the high temperature sterilization water in the hot-water cylinder 5 to the internal layer jar of cooling tank 6, carry the cooling water to the external layer of jar of cooling tank 6, the internal cooling water of outer jar exchanges with the internal high temperature sterilization water heat of internal layer jar, high temperature sterilization water cooling, the sterilization water after the cooling is carried to agitator tank 4 in through water pump 12, start dilution delivery pump 11, dilution delivery pump 11 carries the bacterial after diluting in dilution tank 3 to agitator tank 4, under the effect of the agitating unit of agitator tank 4, the diluted bacterial in agitator tank 4 and sterilization water misce bene.

After being crushed in a crusher 21, the nutrient materials such as bean cake are poured into a material pool 23, an exhaust fan 25 is started, the exhaust fan 25 extracts nutrient powder dust generated in the material pouring process and sends the nutrient powder dust into a pulse dust collector 26, the nutrient powder dust in the pulse dust collector 26 is collected, a conveyor 22 is started, the conveyor 22 conveys the nutrient materials in the material pool 23 and conveys the nutrient materials into a sterilization conveying auger 7 from a discharge port of the conveyor 22, the nutrient material dust collected by the pulse dust collector 26 is conveyed into the sterilization conveying auger 7 from a discharge port of the pulse dust collector 26, a steam conveying pump 28 is started, the steam conveying pump 28 conveys steam generated in the process that a hot water tank 5 heats tap water into the sterilization conveying auger 7, the sterilization conveying auger 7 is started to convey the nutrient materials, in the conveying process, high-temperature steam is in contact with the nutrient materials and mixed with the nutrient materials, the nutrient materials are sterilized by the high-temperature steam, mixed with the nutrient materials in the nutrient materials are removed, the nutrient materials in the nutrient materials, the nutrient materials are conveyed into a cooling air cooling and cooling packaging machine 358, the nutrient materials are conveyed into a fermentation and cooling biological material packaging machine, the nutrient materials, the air cooling machine is started, the air cooling machine, the nutrient materials which is uniformly conveyed into a fermentation and the air cooling biological material mixer 16, the biological cooling machine, the biological material mixer 16 which is cooled, the biological material mixer 18 and the biological material mixer, the biological material mixer 16, the biological material mixer 18 which is uniformly stirred, the biological material mixer is cooled, the biological material mixer 18, the biological material mixer is cooled, the biological material mixer 16, the biological material is cooled, the biological material is.

The invention not only uses the production of the organic biological bacterial manure of the tobacco, but also is suitable for the production of other biological bacterial manure.

It should be noted that the above-mentioned embodiments illustrate rather than limit the technical solutions of the present invention, and that equivalent substitutions or other modifications made by those skilled in the art according to the prior art are intended to be included within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

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