Automatic measuring method and device for converter steelmaking sublance
阅读说明：本技术 一种转炉炼钢副枪自动测量方法和装置 (Automatic measuring method and device for converter steelmaking sublance ) 是由 何勋 于 2019-09-26 设计创作，主要内容包括：一种转炉炼钢副枪自动测量方法及装置,所述方法包括：测量熔池温度、结晶温度和氧电势信号；通过测量的熔池温度、结晶温度和氧电势信号计算出含氧量、定氧定碳值和结晶定碳值,对计算出来的含氧量、定氧定碳值和结晶定碳值进行实时判断,并将判断结果传输给PLC；PLC根据该判断结果来下发相关控制命令。将转炉控制由人工经验控制转变为计算机全自动控制,提高了劳动生产率,降低劳动强度,减少人力成本及吨钢成本,提高转炉冶炼的终点命中率,缩短冶炼时间获得非常高的碳温命中率和终点控制精度。(automatic measurement method and device for converter steelmaking sublance comprises measuring temperature of molten pool, crystallization temperature and oxygen potential signal, calculating oxygen content, fixed oxygen and carbon values and fixed crystallization carbon values according to the measured temperature, crystallization temperature and oxygen potential signal, real-time judging the calculated oxygen content, fixed oxygen and carbon values and fixed crystallization carbon values, and transmitting the judgment result to PLC, and sending out related control command according to the judgment result by PLC.)
1, converter steelmaking sublance automatic measurement method, characterized in that, the method comprises
Measuring molten pool temperature, crystallization temperature and oxygen potential signals;
calculating oxygen content, oxygen and carbon determination values and crystallization and carbon determination values through measured molten pool temperature, crystallization temperature and oxygen potential signals, judging the calculated oxygen content, oxygen and carbon determination values and crystallization and carbon determination values in real time, and transmitting the judgment result to the PLC;
and the PLC transmits a relevant control command according to the judgment result.
2. The method of automatically measuring a converter steelmaking sublance of claim 1, further comprising: and transmitting the measured molten pool temperature, the measured crystallization temperature, the calculated oxygen content, the calculated oxygen and carbon determination values and the calculated crystallization and carbon determination values to a PC (personal computer), and carrying out visual display through a display of the PC.
3. The automatic measurement method of the converter steelmaking sublance as claimed in claim 1, wherein the oxygen content, the oxygen fixed carbon value and the crystallization fixed carbon value calculated by the measured molten pool temperature, crystallization temperature and oxygen potential signals are specifically:
the oxygen content a (o) is calculated by the following equation :
equation :
in formula , T is the bath temperature, f1＝1.3569，f2＝0.06235，f3＝1.54，f40.0061, E is emf + F, emf is the oxygen potential, and F is the correction coefficient of the steel grade;
and calculating an oxygen-determining carbon-determining value C _ s by the following formula II:
the formula II is as follows:
in the second formula, f1＝3.218，f2＝-1512，f3＝-1.003；
Calculating the crystallization fixed carbon value by the following formula three:
the formula III is as follows:
and the formula is three, wherein TL is the crystallization temperature, and F is the correction coefficient of the steel grade.
4, converter steelmaking sublance automatic measuring device, which is characterized in that the device comprises a TC10 module, a PM300 CPU module, an IM100 module and a PLC module;
the TC10 module is used for measuring a molten pool signal, a crystallization signal and an oxygen potential millivolt signal, converting the measured molten pool signal, the crystallization signal and the oxygen potential millivolt signal into a molten pool temperature signal, a crystallization temperature signal and an oxygen potential signal, and transmitting the converted molten pool temperature signal, the crystallization temperature signal and the oxygen potential signal to the PM300 CPU module through the IM100 module;
the PM300 CPU module is used for calculating an oxygen content, an oxygen-determining carbon-determining value and a crystallization carbon-determining value according to the temperature of the molten pool, the crystallization temperature and the oxygen potential signal, judging the calculated oxygen content, oxygen-determining carbon-determining value and crystallization carbon-determining value in real time and transmitting a judgment result to the PLC;
the PLC is used for issuing a relevant control command according to the judgment result.
5. The automatic measuring device of converter steelmaking sublance as recited in claim 4, further comprising a PC and a display; and the PM300 CPU module is also used for transmitting the measured molten pool temperature, the measured crystallization temperature, the calculated oxygen content, the calculated oxygen and carbon determining value and the calculated crystallization and carbon determining value to a PC (personal computer) and carrying out visual display through a display of the PC.
6. The automatic measuring device of the converter steelmaking sublance as set forth in claim 4, wherein the PM300 CPU module calculates the oxygen content, the oxygen and carbon determination values and the crystallization and carbon determination values according to the bath temperature, the crystallization temperature and the oxygen potential signals, and specifically comprises:
the oxygen content a (o) is calculated by the following equation :
equation :
in formula , T is the bath temperature, f1＝1.3569，f2＝0.06235，f3＝1.54，f40.0061, E is emf + F, emf is the oxygen potential, and F is the correction coefficient of the steel grade;
and calculating an oxygen-determining carbon-determining value C _ s by the following formula II:
the formula II is as follows:
in the second formula, f1＝3.218，f2＝-1512，f3＝-1.003；
Calculating the crystallization fixed carbon value by the following formula three:
the formula III is as follows:
and the formula is three, wherein TL is the crystallization temperature, and F is the correction coefficient of the steel grade.
7. The automatic measuring device of the converter steelmaking sublance as set forth in claim 1, wherein the PM300 CPU module is further used for performing molten pool platform and liquid level calculation, crystallization platform calculation and oxygen potential platform and mutation calculation according to the molten pool temperature, crystallization temperature and oxygen potential signals, and transmitting the calculation results to the PC for visual display.
Technical Field
The invention belongs to the field of converter steelmaking measurement, and particularly relates to an automatic measurement method and device for converter steelmaking sublance.
Background
The sublance is an indispensable important detection tool and a process control tool for modern converter steelmaking, and the conventional verification of a measurement system must be carried out regularly to ensure the good operation state of a sublance system so as to keep the measurement accuracy.
Disclosure of Invention
In order to conveniently check and verify a measuring system and peripheral equipment, the invention provides an automatic measuring method and a device for converter steelmaking sublance, which change the manual experience control of converter control into the computer full-automatic control, improve the labor productivity, reduce the labor intensity, reduce the labor cost and the cost of steel per ton, improve the end-point hit rate of converter smelting, shorten the smelting time and obtain very high carbon temperature hit rate and end-point control precision, and the technical scheme of the invention is as follows:
as an th aspect of the invention, the automatic measurement method of the converter steelmaking sublance comprises the following steps:
measuring molten pool temperature, crystallization temperature and oxygen potential signals;
calculating oxygen content, oxygen and carbon determination values and crystallization and carbon determination values through measured molten pool temperature, crystallization temperature and oxygen potential signals, judging the calculated oxygen content, oxygen and carbon determination values and crystallization and carbon determination values in real time, and transmitting the judgment result to the PLC;
and the PLC transmits a relevant control command according to the judgment result.
, the method further comprises transmitting the measured bath temperature, the measured crystallization temperature, and the calculated oxygen content, oxygen determination carbon determination value and crystallization carbon determination value to the PC for visual display via the PC display.
, calculating oxygen content, oxygen and carbon determination values and crystallization and carbon determination values by the measured molten pool temperature, crystallization temperature and oxygen potential signals, wherein the oxygen content, oxygen and carbon determination values and the crystallization and carbon determination values are as follows:
the oxygen content a (o) is calculated by the following equation :
equation :
in formula , T is the bath temperature, f1＝1.3569，f2＝0.06235，f3＝1.54，f4The method comprises the following steps of (1) defining the value of (0.0061), defining the value of E as emf + F, defining the emf as an oxygen potential, defining the F as a correction coefficient of a steel grade, and setting the F value in three sections according to the emf value;
and calculating an oxygen-determining carbon-determining value C _ s by the following formula II:
the formula II is as follows:
in the second formula, f1＝3.218，f2＝-1512，f3＝-1.003；
Calculating the crystallization fixed carbon value by the following formula three:
the formula III is as follows:
and three formulas are adopted, wherein TL is the crystallization temperature, F is the correction coefficient of the steel grade, and the F value is set according to three sections of TL values.
As a second aspect of the invention, the invention provides automatic measuring devices for converter steelmaking sublance, which comprises a TC10 module, a PM300 CPU module, an IM100 module and a PLC module;
the TC10 module is used for measuring a molten pool signal, a crystallization signal and an oxygen potential millivolt signal, converting the measured molten pool signal, the crystallization signal and the oxygen potential millivolt signal into a molten pool temperature signal, a crystallization temperature signal and an oxygen potential signal, and transmitting the converted molten pool temperature signal, the crystallization temperature signal and the oxygen potential signal to the PM300 CPU module through the IM100 module;
the PM300 CPU module is used for calculating oxygen content, oxygen and carbon determination values and crystallization and carbon determination values according to the temperature of the molten pool, the crystallization temperature and the oxygen potential signal, judging the calculated oxygen content, oxygen and carbon determination values and crystallization and carbon determination values in real time, and transmitting the judgment result to the PLC;
the PLC is used for issuing a relevant control command according to the judgment result.
, the device also includes PC and display, the PM300 CPU module is also used to transmit the measured melting bath temperature, crystallization temperature and calculated oxygen content, fixed oxygen and carbon values and crystallization and carbon values to the PC, and the visual display is performed by the PC display.
, the calculation of the oxygen content, the oxygen and carbon determination value and the crystallization and carbon determination value by the PM300 CPU module according to the bath temperature, the crystallization temperature and the oxygen potential signal is as follows:
the oxygen content a (o) is calculated by the following equation :
equation :
in formula , T is the bath temperature, f1＝1.3569，f2＝0.06235，f3＝1.54，f4The method comprises the following steps of (1) defining the value of (0.0061), defining the value of E as emf + F, defining the emf as an oxygen potential, defining the F as a correction coefficient of a steel grade, and setting the F value in three sections according to the emf value;
and calculating an oxygen-determining carbon-determining value C _ s by the following formula II:
the formula II is as follows:
in the second formula, f1＝3.218，f2＝-1512，f3＝-1.003；
Calculating the crystallization fixed carbon value by the following formula three:
the formula III is as follows:
and three formulas are adopted, wherein TL is the crystallization temperature, F is the correction coefficient of the steel grade, and the F value is set according to three sections of TL values.
, the PM300 CPU module is also used for carrying out the calculation of the platform and the liquid level of the molten pool, the calculation of the crystallization platform and the calculation of the oxygen potential platform and the mutation according to the signals of the temperature of the molten pool, the crystallization temperature and the oxygen potential, and transmitting the calculation results to the PC for visual display.
The invention has the following beneficial effects:
1. the invention changes the manual experience control of the converter into the computer full-automatic control, improves the labor productivity, reduces the labor intensity, and reduces the labor cost and the ton steel cost.
2. The invention improves the end point hit rate of converter smelting, shortens the smelting time, obtains very high carbon temperature hit rate and end point control precision, improves the end point hit rate, can shorten the smelting time, improves the production efficiency, requires about 3-5 minutes for times of furnace reversing in actual operation, can reduce the furnace reversing times by improving the end point hit rate, and improves the direct tapping rate.
Drawings
FIG. 1 is a flow chart of an automatic measurement method of converter steelmaking sublance provided by the embodiment of the invention;
FIG. 2 is a structural diagram of an automatic measuring device for converter steelmaking sublance provided by the embodiment of the invention;
FIG. 3 is a schematic view of a display interface of a measurement curve according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a display boundary of measurement results provided by an embodiment of the present invention;
FIG. 5 is a schematic diagram of a history query display interface according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a historical data curve display interface according to an embodiment of the present invention;
fig. 7 is a schematic view of a parameter setting interface according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only partial embodiments , rather than complete embodiments.
Referring to fig. 1, an -th embodiment of the present invention is a automatic measuring method for a converter steelmaking lance, the method comprising:
measuring molten pool temperature, crystallization temperature and oxygen potential signals;
calculating oxygen content, oxygen and carbon determination values and crystallization and carbon determination values through measured molten pool temperature, crystallization temperature and oxygen potential signals, judging the calculated oxygen content, oxygen and carbon determination values and crystallization and carbon determination values in real time, judging whether the oxygen content, oxygen and carbon determination values and crystallization and carbon determination values meet the standard or not by referring to standard ranges or curves of the oxygen content, oxygen and carbon determination values and crystallization and carbon determination values, and transmitting the judgment result to a PLC (programmable logic controller);
and the PLC transmits a relevant control command according to the judgment result.
Preferably, the method further comprises: and transmitting the measured molten pool temperature, the measured crystallization temperature, the calculated oxygen content, the calculated oxygen and carbon determination values and the calculated crystallization and carbon determination values to a PC (personal computer), and carrying out visual display through a display of the PC.
Wherein, the calculation of the oxygen content, the oxygen-determining carbon-determining value and the crystallization carbon-determining value through the measured molten pool temperature, the crystallization temperature and the oxygen potential signal is as follows:
the oxygen content a (o) is calculated by the following equation :
equation :
in formula , T is the bath temperature, f1＝1.3569，f2＝0.06235，f3＝1.54，f4The method comprises the following steps of (1) defining the value of (0.0061), defining the value of E as emf + F, defining the emf as an oxygen potential, defining the F as a correction coefficient of a steel grade, and setting the F value in three sections according to the emf value;
and calculating an oxygen-determining carbon-determining value C _ s by the following formula II:
the formula II is as follows:
in the second formula, f1＝3.218，f2＝-1512，f3＝-1.003；
Calculating the crystallization fixed carbon value by the following formula three:
the formula III is as follows:
and three formulas are adopted, wherein TL is the crystallization temperature, F is the correction coefficient of the steel grade, and the F value is set according to three sections of TL values.
As a second embodiment of the invention, automatic measuring devices for converter steelmaking sublance are provided, which comprise a host computer and a display device
The device is divided into a host machine and a display device, wherein the display part can be body machines or remote transmission type (remote transmission mode: the detection device is separated from the PC device and the detection device and the PC device are interconnected through Ethernet), the body machine host machine is integrally 3U high, 19 inch rack and 220V 50Hz alternating current power supply input, the remote transmission type display device is interconnected with the host machine through a network cable and can be placed on a desktop, the transmission distance is 100 meters, and the transmission distance can be prolonged by using an exchanger.
The main functions of the host machine are measurement and calibration of bath temperature, crystallization temperature and oxygen potential, oxygen and carbon determination formula calculation, Profibus-DP communication, Ethernet communication and the like.
The main machine configuration comprises a TC10 module, a PM300 CPU module, an IM100 module and a power supply module, wherein the TC10 module is used for measuring a molten pool signal, a crystallization signal and an oxygen potential millivolt signal, converting the measured molten pool signal, the crystallization signal and the oxygen potential millivolt signal into a molten pool temperature, a crystallization temperature and an oxygen potential signal, and transmitting the converted molten pool temperature, crystallization temperature and oxygen potential signal to the PM300 CPU module through the IM100 module; the PM300 CPU module is used for calculating an oxygen content, an oxygen-determining carbon-determining value and a crystallization carbon-determining value according to the temperature of the molten pool, the crystallization temperature and the oxygen potential signal, judging the calculated oxygen content, oxygen-determining carbon-determining value and crystallization carbon-determining value in real time, and transmitting a judgment result to the PLC, as shown in figure 2.
The display equipment mainly has the functions of measuring result display, drawing, parameter calibration, parameter setting, file production, historical file storage and the like.
The host case adopts a 19-inch 3U case and supports the insertion of 6 functional board cards, the th slot is a PM300 processor board card, the 3 rd and 4 th slots are TC10 temperature measuring boards, the temperature measuring boards occupy two slots, and the 5 th and 6 th slots are IM100 communication boards.
The main characteristics are as follows:
1)
2) 6-slot customized multi-master CPCI back panel;
3)200W alternating current power supply module;
4) a perfect internal electrical connection;
wherein the machine case is 3U high, 19 inches, rack-mount, power 300W, and the power strip radiator fan, the key feature is as follows:
1) a standard 19 inch shelf enclosure, black;
2) a 3U high CPCI case supporting 6U CommactPCI plug-in cards;
3) inputting a 1U power supply by 300W alternating current;
4) the side surface is provided with a hole, so that heat convection and heat dissipation are facilitated;
5) the external steel plate is sprayed with plastics, an aluminum section machine cage is arranged in the external steel plate, 6 slot spaces are formed and comprise 1 system slot and 5 peripheral card slots, the system slot is arranged below the system slot and does not support rear outgoing lines, and the back of the case is provided with an M3 grounding stud;
6) the external dimension is as follows: 440x132x295mm (W x H x D) (excluding mounting handles); the front switch of the case is a board power supply switch, and the back switch of the case is a switch of the whole case.
The power supply characteristics were as follows:
1) inputting: AC is 90-264V @ 47-63 Hz, and the total range is;
2) and (3) outputting: power: 300W;
3) physical dimension 205x100x40.5 (mm);
4) standard load (single module) +3.3V @20A, +5V @24A, +12V @20A, -12V @ 0.5A;
5)MTBF 100,[email protected]℃；
6) safety standard UL/CE/TUV/CCC
The host hardware configures the following boards according to application requirements:
1. the processor plug-in
The PM300 is an model 6U multifunctional high-performance processor board card used in an embedded system, the board card adopts a PowerPC high-performance processor, has a main frequency of 800Mhz, is welded on board with a 512M DDR3 memory, and has a mSATA interface for large data storage.
The main characteristics are as follows:
1)32-bit/33-MHz cPCI System Slot, 4 HP;
2) PowerPC high performance processor,
4) an onboard RTC module;
5) b code optical interface or electric interface time-setting
6) Double kilomega high speed Ethernet, debugging serial port
7) Back-plane high-speed reflective memory network
8) mSATA interface
9) High speed SFP optical fiber communications
10) Two-way 24V switching value input channel
11) The application environment has the characteristics of-10 to +60 ℃ application environment:
1) the dominant frequency of the high-performance processor is 800 MHz;
2) acquiring temperature and oxygen potential data;
3) data calculation of a molten pool, a crystallization platform, liquid level height and the like; 4) And communicating with the display device through the front network port.
The PM300 panel is defined as follows:
the LE of the PM300 panel is as follows:
other Port definitions
COM
Serial port, using special download line, model CL-001
DI
2-channel, 24V switching value input port
PM300 general technical index:
1) ambient temperature: -10 ℃ to 60 ℃;
2) storage temperature: -40 ℃ to 70 ℃;
3) size: 233.4x160 mm;
4) the width is 20.32mm, namely slot positions;
5) weight: about 500 g;
6) power consumption: about 5W;
2. the temperature/oxygen potential measuring plug TC10(3 channels including 2-channel thermocouple and 1-channel oxygen potential measurement).
The TC10 is multi-channel thermocouple or RTD measurement board card with isolated channels, can measure B, E, J, K, N, S, R, T standard thermocouples, automatically compensates the cold ends of the thermocouples, linearizes the polarity of the result, provides four-wire RTD temperature measurement with the measurement accuracy of 0.5 ℃, and provides automatic detection of burning, short circuit and fault for the temperature measurement channel.
The main characteristics are as follows:
1)32-bit/33-MHz CPCI interface slots.
2)6 channel thermocouple measurements.
3)1
4)2.5KV channel isolation.
5) Automatic cold end compensation.
6) Application environment at-10 to +60 DEG C
Measurement range:
1, temperature: 100 ℃ to 1769 ℃ with a resolution of 1 ℃ (S-or R-divisions);
2 oxygen potential: 300mV to +500mV with a resolution of 0.1m (converted to the input);
3) 0.000 to 1.999 percent of fixed carbon;
and (3) measuring precision:
1) the temperature is +/-1 ℃;
2) oxygen potential ± 1mV (converted to input);
3) carbon is determined to be +/-1 ℃ (the temperature is converted to the crystallization temperature, and partial models are available);
the TC10 panel is defined as follows:
TC10 LED lamp definition:
LED lamp status
Status of state
Flashing green light
The FPGA board works normally
Other states
Board FPGA fault
The green light is always on
Working clock normality of FPGA
The red light is always on
Unlocking of FPGA working clock
General technical indicators of TC 10:
1) ambient temperature: -10 ℃ to 60 ℃;
2) storage temperature: -40 ℃ to 70 ℃;
3) size: 233.4x160 mm;
4) width: 40.64mm, namely two groove positions;
5) weight: about 500 g;
6) power consumption: about 2W;
IM100 communications plug-ins.
IM100 is an PRORFIBUS-DP slave bus board card with 1 electrical interface which performs data communication tasks with the master station by issuing received master station data commands to the master processor board card via the backplane bus and uploading the processor board card data to the master station.
The main characteristics of the IM100 are:
1)32-bit/33-MHz CPCI interface slots.
2) Transmission rate: 9.6/19.2/93.75/187.5/500/1500Kbaud (alternative 3/6/9/12 Mbaud).
3) And (3) transmission protocol: PROFIBUS DP according to EN 50170
4) Sending data 32 Byte; receiving
5) the number of interfaces: 1 electrical interface.
6) And the front panel LED lamp is used for indicating the link state of DP communication.
7) Connecting: electrical interface: a 9-hole SUB-D type socket;
8) cable type: electrical interface: two-core twisted pair shielded cable, RS485 level.
The IM100 has the functional characteristics that:
1)6U high, 8HP wide, occupy two standard trench.
2) Transmission rate: 9.6/19.2/93.75/187.5/500/1500Kbaud (alternative 3/6/9/12 Mbaud).
3) And (3) transmission protocol: PROFIBUS DP according to EN 50170
4) Sending data 32 Byte; receiving
5) the number of interfaces: 1 electrical interface.
6) Connecting: electrical interface: a 9-hole SUB-D type socket;
7) cable type: electrical interface: two-core twisted pair shielded cable, RS485 level.
IM100 Panel definition:
the DP bus connection can be made via a PROFIBUS bus terminal or PROFIBUS connector, to a 9 pin D connector X1. When using RS485 bus terminations, the influence of the cable capacitance on the baud rate has to be taken into account.
The IM100 panels are defined as follows:
IM100 Universal technical index
1) Ambient temperature: -10 ℃ to 60 ℃;
2) storage temperature: -40 ℃ to 70 ℃;
3) size: 233.4x160 mm;
4) width: 40.64mm, namely two groove positions;
5) weight: about 500 g;
6) power consumption: about 5W;
the bus terminal and the bus connector have switchable terminal resistors
The software interface mainly comprises functions of data acquisition, measurement result calculation, PLC (programmable logic controller) equipment communication, real-time measurement curve display, historical data recording, system configuration management and the like.
The TC10 module is used as a real-time data acquisition module, the hardware adopts a 4-millisecond timing acquisition task, the sensor signals of the TSC probe or the TSO probe are acquired in real time, corresponding interference is filtered, and real-time measurement data are recorded.
The PM300 CPU is used as a data analysis operation module, and is used for calculating the data of the sensor collected in real time according to a related calculation formula to calculate corresponding data, wherein the main operation contents are as follows:
1) calculating a molten pool platform and a liquid level;
2) calculating a crystallization platform;
3) oxygen potential plateau and mutation calculations;
4) calculating the liquid level;
5) and (4) calculating the oxygen content.
6) Oxygen determination and carbon determination calculation;
7) and (4) determining carbon by crystallization.
The IM100 module is used as a PLC communication module and is communicated with a PLC device through a Profibus-DP bus to complete data interaction. The baud rate can be set, and the communication task period is 40 ms. The specific PLC communication protocol point table is as follows:
the display can display real-time acquired data curves of the temperature of a molten pool, the crystallization temperature, the height of a sublance, the oxygen potential and the like in real time, and also obtains a molten pool platform, a liquid level, a crystallization platform, an oxygen potential platform, a liquid level, an oxygen quantity value, an oxygen and carbon determination value, a crystallization and carbon determination value, a liquid level value and the like through calculation. In addition, the interface displays communication status information, time information, and the like of each channel, as shown in fig. 3.
The display can also display the current calculation result, including information of the temperature of the molten pool, the crystallization temperature, the oxygen potential, the crystallization fixed carbon value, the fixed oxygen fixed carbon value, the oxygen content value, the liquid level value and the like, as shown in FIG. 4;
the host computer of the invention also stores historical data, and inquires the historical data through the PC, and the historical inquiry interface comprises a data number, a smelting number, a recording date and time, a measurement type, a molten pool platform value, a molten pool grade, a crystallization platform value, a crystallization grade, an oxygen potential value and an oxygen potential grade. In addition, data that meets the condition can be screened out by fast search, as shown in fig. 5 and 6.
Aiming at different applications and working conditions, the invention completes the measurement calibration, parameter configuration and management of the temperature-measuring, oxygen-determining and carbon-determining device through software, and the content of the software required to be configured is as follows:
1) calculating condition configuration;
2) molten pool platform, mutation and grade parameter configuration;
3) configuring a crystallization platform and grade parameters;
4) oxygen potential plateau, mutation and grade parameter configuration;
5) configuring liquid level grade parameters;
6) calculating formula parameter configuration;
7) configuring PLC communication parameters;
7) other configurations (including curve scales, IP addresses, etc.);
the software configuration diagram is shown in fig. 7;
the PC adopts a Dell achievement 3470 desktop whole machine, the size of liquid crystal is 21.5 inches, and wave recording data can be conveniently copied to a personal PC after being stored in a display device, and the same software is used for checking and analyzing.
The device-related configuration parameters are as follows:
1. device power supply and current consumption:
rated voltage (Un): 220 VAC;
rated current (In): 1A;
2. measuring the number of channels:
temperature measurement channel: 2;
oxygen potential measurement channel: 1;
3. measurement range:
temperature: 100 ℃ to 1769 ℃;
oxygen potential: -300mV to +500 mV;
3. and (3) measuring precision:
temperature: 0.15 percent;
oxygen potential: 1 percent of
4.Profibus-DP；
Interface: RS 485;
data rate: 9.6kbit/s to 12 Mbit/s;
message length: a maximum of 244 bytes;
4. display device
The display type is as follows: an LED;
screen size: not less than 21 inches;
resolution ratio: 1920 x 1480;
working temperature: -5 ° - +50 °;
the following table lists common overall faults, where the overall has two LED lights on the PM300 and two LED lights on the TC10, which can assist in determining the status of the host:
the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
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