High-pressure thin-wall hole quick connector
阅读说明:本技术 高压薄壁孔快速连接器 (High-pressure thin-wall hole quick connector ) 是由 韦性琛 窦洪武 李立君 于 2019-11-21 设计创作,主要内容包括:本发明提供了一种高压薄壁孔快速连接器,其包括外套、芯轴、卡爪、活塞、连接杆、尾座套和手柄,芯轴与连接杆固定连接,活塞滑动套接于芯轴与外套之间;且活塞的左端活动连接卡爪的尾端并能带动卡爪移动,转动手柄能带动连接杆沿轴心向右移动的同时,且能使芯轴抵顶活塞向右移动。本发明相对已有的快速连接器,使用密封件更少,结构更为可靠、合理;使产品制造成本更低,安装维修更简单,使用操作更便捷,封堵连接效果更优异;使得高压薄壁孔快速连接器使用过程更高效,更易于维护,标准化程度进一步提高。(The invention provides high-pressure thin-wall hole quick connectors, which comprise an outer sleeve, a mandrel, a jaw, a piston, a connecting rod, a tail seat sleeve and a handle, wherein the mandrel is fixedly connected with the connecting rod, the piston is sleeved between the mandrel and the outer sleeve in a sliding manner, the left end of the piston is movably connected with the tail end of the jaw and can drive the jaw to move, the handle is rotated to drive the connecting rod to move rightwards along the axis, and meanwhile, the mandrel can be enabled to prop against the piston to move rightwards.)
1. High pressure thin wall hole quick connector, its characterized in that: the device comprises an outer sleeve, a mandrel, a clamping jaw, a piston, a connecting rod, a tail seat sleeve and a handle, wherein the mandrel is fixedly connected with the connecting rod, and the piston is sleeved between the mandrel and the outer sleeve in a sliding manner; and the left end of the piston is movably connected with the tail end of the clamping jaw and can drive the clamping jaw to move, the handle is rotated to drive the connecting rod to move rightwards along the axis, and meanwhile, the mandrel can push the piston to move rightwards.
2. The high-pressure thin-walled bore quick connector of claim 1, wherein the outer sleeve is generally cylindrical and has accommodating through holes coaxially formed therewith, the accommodating through holes communicating the front end and the rear end of the outer sleeve, and annular retaining shoulders are formed on the outer periphery of the front end of the outer sleeve and protruding forward;
the accommodating through hole between the front end of the outer sleeve and the tailstock sleeve is sequentially divided into an th part, a second part, a third part and a fourth part which are coaxial and have gradually increased diameters, a th annular stop is formed at the junction of the th part and the second part, and a second annular stop is formed at the junction of the second part and the third part;
the outer sleeve is also provided with medium connecting parts with medium holes, and the medium holes are communicated with the third part of the accommodating through hole of the outer sleeve;
the containing through hole at the tail end of the outer sleeve is in threaded connection with the front section of the tail seat sleeve in a sealing manner;
the tail seat sleeve comprises a sleeve inner cavity with an opening at the front end, an annular step is formed at the tail part of the tail seat sleeve, and a tail part through hole determined by the annular step is communicated with the sleeve inner cavity coaxially.
3. The high-pressure thin-walled hole quick connector of claim 2, wherein the piston is slidably mounted in the third part of the containing through hole, the piston is provided with piston through holes coaxial with the piston through hole, the piston through hole is sequentially divided into four parts with the same axis from the front end to the tail end, namely, a part, a second part, a third part and a fourth part, a piston annular stop is formed at the junction of the part and the second part, a second piston annular stop is formed at the junction of the second part and the third part, and a third piston annular stop is formed at the junction of the third part and the fourth part;
and the periphery of the middle part of the piston is in sliding connection with the hole wall of the third part of the accommodating through hole in a sealing way.
4. The high pressure thin walled bore quick connector of claim 3, wherein the diameter of the third portion is smallest and the diameter of the th portion is larger than the diameter of the second portion, the diameter of the second portion is larger than the diameter of the third portion, and the diameter of the third portion is smaller than the diameter of the fourth portion.
5. The high-pressure thin-walled hole quick connector of claim 3, wherein the mandrel is cylindrical and divided into th, second, third and fourth coaxial sections, th section is a conical body with a gradually reduced outer diameter from the front end to the junction with the second section, the diameter of the third section of the mandrel is larger than that of the fourth section, and the junction of the third section and the fourth section forms an annular mandrel step;
the fourth section of the mandrel penetrates through the third part of the piston through hole of the piston, and the outer wall of the fourth section of the mandrel is in sliding contact with the inner wall of the third part of the piston through hole;
the tail end of the fourth section of the mandrel, which is positioned at the fourth part of the piston through hole of the piston, extends backwards to form a connecting part with an external thread, and the connecting part is in threaded connection with an internal thread hole formed at the front end of the connecting rod; and a sealing O-shaped ring and a check ring are clamped between the fourth section of the mandrel and the fourth part of the piston through hole, so that the sealing O-shaped ring and the check ring are in sliding sealing.
6. The high-pressure thin-walled aperture quick connector of claim 5, wherein the th section is divided into a front part, a middle part and a tail part from front to back, the middle part is a cylinder with the same outer diameter, the front part and the tail part are both cones with the outer diameters decreasing from front to back, and the inclination angles of the cones are matched with the inclination angles of the inner walls of the front ends of the claws.
7. The high-pressure thin-walled hole quick connector as claimed in claim 1, wherein the connecting rod is provided at its periphery with an annular shoulder projecting radially outward, and the left end face of the annular shoulder is capable of abutting against and stopping against the right end face of the piston and a third annular stopper of the housing receiving through hole; the connecting rod is also sleeved with a connecting rod spring, and two ends of the connecting rod spring respectively abut against the right end face of the annular retaining shoulder and the annular step of the tailstock sleeve; the tail part of the connecting rod is slidably sleeved in the tail through hole of the tail seat sleeve, and the exposed end of the connecting rod is hinged with the head part of the handle through a hinge pin;
the handle head is provided with working end faces perpendicular to the axis of the handle length and two inclined end faces on two sides, a smooth arc transition face is arranged between the working end faces and the inclined end faces, the included angle between the working end faces and the inclined end faces is smaller than 90 degrees, and the farthest distance between the smooth arc transition face and the axis of the hinge pin is larger than the perpendicular distance between the inclined end faces and the axis of the hinge pin.
8. The high pressure thin walled bore quick connector of claim 1,
an annular bulge formed by intersecting a left radial conical surface and a right radial conical surface is formed on the periphery of the tail end of the clamping jaw;
the end surface of the tail end of the clamping jaw is provided with an annular recess formed by intersecting a radial step surface and a circumferential step surface;
still include outer jack catch ring cover, interior jack catch ring cover and ring cover spring:
the inner hole of the inner jaw ring sleeve is equal in diameter, the inner wall of the inner hole is in sliding sleeve connection with the outer wall of the third section of the mandrel, an annular boss is arranged on the periphery of the inner jaw ring sleeve, a ring sleeve spring is sleeved on the inner jaw ring sleeve, the left end of the ring sleeve spring abuts against the right side face of the annular boss, and the right end of the ring sleeve spring abuts against the annular stop of the second piston;
the inner wall of the hole of the outer jaw ring sleeve is in sliding sleeve joint with the outer peripheral surface of the annular boss of the inner jaw ring sleeve, the outer peripheral surface of the outer jaw ring sleeve is provided with external threads which are fixedly connected with the internal threads arranged at the th part of the piston through hole in a threaded manner, and the left end surface of the outer jaw ring sleeve can be connected and abutted with the second annular stop;
the inner wall of the hole at the left end of the outer jaw ring sleeve is also provided with an annular retaining shoulder protruding towards the hole center, a gap is reserved between the inner wall surface of the annular retaining shoulder of the outer jaw ring sleeve and the outer wall of the third section of the mandrel for the tail of the jaw to pass through, a gap is reserved between the annular retaining shoulder of the outer jaw ring sleeve and the annular boss of the inner jaw ring sleeve for clamping and installing an annular bulge for accommodating the tail end of the jaw, the left end of the inner jaw ring sleeve positioned at the left side of the annular boss extends into the annular recess at the tail end of the jaw, and the left end of the inner jaw ring sleeve can abut against the radial step surface of the annular recess of the jaw.
9. The high pressure thin walled bore quick connector of claim 1, wherein the right side of the annular shoulder is a radial taper that mates with the left radial taper of the jaw annular protrusion.
10. The high pressure thin wall hole quick connector of claim 1, wherein the jaws are comprised of at least four independent jaw assemblies, each jaw assembly having a wedge-shaped cross section, the jaw assemblies when combined together providing the jaws overall cylindrical shape with an axial center through hole of ;
an annular claw groove is formed in the periphery of the claw close to the front end, O-shaped rings made of elastic materials are installed in the claw groove, the width of the claw groove is larger than the diameter of the O-shaped rings, when the O-shaped rings are arranged close to the right side wall of the claw groove, the distance between the O-shaped rings and the left side wall of the claw groove is larger than the thickness of the hole wall of a round hole to be detected of a sample piece to be detected, the left side wall of the claw groove is a radial conical surface, the radius of the radial conical surface is gradually reduced from left to right, annular radial conical surfaces are formed on the inner surface of the front end of the claw, and the radius of the radial conical surfaces is gradually reduced along the direction.
Technical Field
The invention belongs to the field of quick connectors for air tightness detection, and particularly relates to a device for quickly connecting and plugging a high-pressure thin-wall hole on a tested piece.
Background
In the product quality testing process, there is a great demand for a quick connector, because the quick connector is often used to simplify the process of leak testing a processed product, when in use, the connector is quickly coupled with a test piece, the test piece includes a product for passing and storing fluid or a product for working in pressure or vacuum, after the connection is completed, the test fluid can reach the tested piece through the connector to determine whether the test piece leaks, and in order to improve the production efficiency, the reliability and convenience of the quick connector are very important. For a quick connector for plugging and connecting high-pressure thin-wall holes, the problems of connection and plugging of the high-pressure thin-wall holes on a tested piece need to be solved, the high efficiency of operation needs to be realized, the reliability of connection is enhanced, and the use and maintenance cost can be reduced.
Disclosure of Invention
In view of the above, the invention aims to provide high-pressure thin-wall-hole quick connectors, which comprise an outer sleeve, a mandrel, a jaw, a piston, a connecting rod, a tail seat sleeve and a handle, wherein the mandrel is fixedly connected with the connecting rod, the piston is sleeved between the mandrel and the outer sleeve in a sliding manner, the left end of the piston is movably connected with the tail end of the jaw and can drive the jaw to move, the handle is rotated to drive the connecting rod to move rightwards along an axis, and meanwhile, the mandrel can be enabled to push against the piston to move rightwards.
, the outer sleeve is integrally cylindrical, is provided with a accommodating through hole which is coaxial with the outer sleeve integrally, and is communicated with the front end and the tail end of the outer sleeve, and the outer periphery of the front end of the outer sleeve is also provided with an annular retaining shoulder which protrudes forward ;
the accommodating through hole between the front end of the outer sleeve and the tailstock sleeve is sequentially divided into an th part, a second part, a third part and a fourth part which are coaxial and have gradually increased diameters, a th annular stop is formed at the junction of the th part and the second part, and a second annular stop is formed at the junction of the second part and the third part;
the outer sleeve is also provided with medium connecting parts with medium holes, and the medium holes are communicated with the third part of the accommodating through hole of the outer sleeve;
the containing through hole at the tail end of the outer sleeve is in threaded connection with the front section of the tail seat sleeve in a sealing manner;
the tail seat sleeve comprises a sleeve inner cavity with an opening at the front end, an annular step is formed at the tail part of the tail seat sleeve, and a tail part through hole determined by the annular step is communicated with the sleeve inner cavity coaxially.
, the piston is slidably arranged in the third part of the containing through hole, the piston is provided with a piston through hole which is coaxial with the piston through hole, the piston through hole is sequentially divided into four parts, namely a th part, a second part, a third part and a fourth part, which are coaxial from the front end to the tail end, wherein a th piston annular stop is formed at the junction of the th part and the second part;
and the periphery of the middle part of the piston is in sliding connection with the hole wall of the third part of the accommodating through hole in a sealing way.
Further , the diameter of the third section is smallest, and the diameter of the th section is larger than the diameter of the second section, which is larger than the diameter of the third section, which is smaller than the diameter of the fourth section.
, dividing the whole mandrel into a section, a second section, a third section and a fourth section which are coaxial, wherein the section is a conical body with the whole diameter gradually reduced from the front end to the junction with the second section;
the fourth section of the mandrel penetrates through the third part of the piston through hole of the piston, and the outer wall of the fourth section of the mandrel is in sliding contact with the inner wall of the third part of the piston through hole;
the tail end of the fourth section of the mandrel, which is positioned at the fourth part of the piston through hole of the piston, extends backwards to form a connecting part with an external thread, and the connecting part is in threaded connection with an internal thread hole formed at the front end of the connecting rod; and a sealing O-shaped ring and a check ring are clamped between the fourth section of the mandrel and the fourth part of the piston through hole, so that the sealing O-shaped ring and the check ring are in sliding sealing.
And , dividing the section from front to back into a front part, a middle part and a tail part, wherein the middle part is a cylinder with the same outer diameter, the front part and the tail part are conical bodies with the outer diameters decreasing from front to back, and the inclination angles of the conical bodies are matched with the inclination angles of the inner walls of the front ends of the clamping jaws.
, arranging an annular stop shoulder which protrudes outwards in the radial direction on the periphery of the connecting rod, wherein the left end face of the annular stop shoulder can be abutted and stopped against the right end face of the piston and a third annular stop of the outer sleeve accommodating through hole;
the handle head is provided with working end faces perpendicular to the axis of the handle length and two inclined end faces on two sides, a smooth arc transition face is arranged between the working end faces and the inclined end faces, the included angle between the working end faces and the inclined end faces is smaller than 90 degrees, and the farthest distance between the smooth arc transition face and the axis of the hinge pin is larger than the perpendicular distance between the inclined end faces and the axis of the hinge pin.
, forming an annular bulge formed by intersecting a left radial conical surface and a right radial conical surface on the periphery of the tail end of the jaw;
the end surface of the tail end of the clamping jaw is provided with an annular recess formed by intersecting a radial step surface and a circumferential step surface;
still include outer jack catch ring cover, interior jack catch ring cover and ring cover spring:
the inner hole of the inner jaw ring sleeve is equal in diameter, the inner wall of the inner hole is in sliding sleeve connection with the outer wall of the third section of the mandrel, an annular boss is arranged on the periphery of the inner jaw ring sleeve, a ring sleeve spring is sleeved on the inner jaw ring sleeve, the left end of the ring sleeve spring abuts against the right side face of the annular boss, and the right end of the ring sleeve spring abuts against the annular stop of the second piston;
the inner wall of the hole of the outer jaw ring sleeve is in sliding sleeve joint with the outer peripheral surface of the annular boss of the inner jaw ring sleeve, the outer peripheral surface of the outer jaw ring sleeve is provided with external threads which are fixedly connected with the internal threads arranged at the th part of the piston through hole in a threaded manner, and the left end surface of the outer jaw ring sleeve can be connected and abutted with the second annular stop;
the inner wall of the hole at the left end of the outer jaw ring sleeve is also provided with an annular retaining shoulder protruding towards the hole center, a gap is reserved between the inner wall surface of the annular retaining shoulder of the outer jaw ring sleeve and the outer wall of the third section of the mandrel for the tail of the jaw to pass through, a gap is reserved between the annular retaining shoulder of the outer jaw ring sleeve and the annular boss of the inner jaw ring sleeve for clamping and installing an annular bulge for accommodating the tail end of the jaw, the left end of the inner jaw ring sleeve positioned at the left side of the annular boss extends into the annular recess at the tail end of the jaw, and the left end of the inner jaw ring sleeve can abut against the radial step surface of the annular recess of the jaw.
And , the right side surface of the annular blocking shoulder is a radial conical surface matched with the left radial conical surface of the annular bulge of the claw.
, the jaw is composed of at least four independent jaw components, each jaw component has a wedge-shaped cross section, and when the jaw components are combined, the whole jaw is in a cylindrical shape with a axle center through hole;
an annular claw groove is formed in the periphery of the claw close to the front end, O-shaped rings made of elastic materials are installed in the claw groove, the width of the claw groove is larger than the diameter of the O-shaped rings, when the O-shaped rings are arranged close to the right side wall of the claw groove, the distance between the O-shaped rings and the left side wall of the claw groove is larger than the thickness of the hole wall of a round hole to be detected of a sample piece to be detected, the left side wall of the claw groove is a radial conical surface, the radius of the radial conical surface is gradually reduced from left to right, annular radial conical surfaces are formed on the inner surface of the front end of the claw, and the radius of the radial conical surfaces is gradually reduced along the direction.
Compared with the existing quick connector, the high-pressure thin-wall hole quick connector has the advantages that the number of used sealing parts is less, the structure is more reliable and reasonable, the manufacturing cost of the product is lower, the installation and the maintenance are simpler, the use and the operation are more convenient, the plugging and connecting effects are more excellent, the use process of the high-pressure thin-wall hole quick connector is more efficient and easier to maintain, and the standardization degree is further improved by .
Drawings
The accompanying drawings, which form a part hereof , are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, an illustrative embodiment of the invention and the description of the invention for purposes of explanation and not limitation, of the invention, wherein:
fig. 1 is a schematic sectional view of a state 1 in which a connector of the present invention is inserted to block a high-pressure thin-walled hole;
FIG. 2 is a schematic cross-sectional view of the present connector in state 2 inserted to block a high pressure thin wall hole;
FIG. 3 is a front end view of the pawl;
FIG. 4 is a cross-sectional view AA in FIG. 3;
fig. 5 is a schematic structural view of the handle.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in the figure, the high-pressure thin-wall hole quick connector comprises an
the tail end (namely the right end in the figure) of the mandrel 1 is fixedly connected with a connecting
the
the accommodating through
the
the accommodating through
the
the
an annular groove is formed in the periphery of the middle of the
the mandrel 1 is cylindrical overall and is divided into a
the diameter of the
the fourth section 14 of the mandrel 1 passes through the
the tail end of the fourth section 14 of the mandrel 1, which is positioned at the
the periphery of the connecting
as shown in figure 5, the handle head part of the invention is provided with a working
Jaw 4 is comprised of four
an
, the elastic material of the O-shaped ring 2 can be neoprene, urethane, buna rubber-N, fluoroplastic or ethylene propylene rubber, etc.
As shown in fig. 4, annular radial
the outer periphery of the tail end of the claw 4 is provided with an
the end surface of the tail end of the clamping jaw is provided with an
still include outer jack catch ring cover 3, interior jack
the inner hole of the inner
the inner wall of the hole of the outer jaw ring sleeve 3 is slidably sleeved with the outer peripheral surface of the annular boss 601 of the inner
an annular blocking shoulder 301 protruding towards the hole center is further arranged on the inner wall of the hole at the left end of the outer jaw ring sleeve 3, a gap is reserved between the inner wall surface of the annular blocking shoulder 301 of the outer jaw ring sleeve 3 and the outer wall of the
preferably, the right side surface of the annular shoulder 301 is a radial taper surface matching the left
as shown in fig. 1 and fig. 2, the tail end of each
The invention relates to a structure principle and operation steps of a quick connector for a high-pressure thin-wall hole, which are as follows:
1. as shown in fig. 1, the left mandrel 1 and the jaw 4 of the connector are inserted into the hole 23 on the sample piece 22 to be tested until the left mandrel and the jaw 4 are close to each other, then the
2. the internal thread of the medium inlet on the
a, the filled high-pressure medium can act on the second
b, the high-pressure medium forms a rightward acting force on the outer jaw ring sleeve 3, steps are carried out, the jaw 4 is driven to move rightwards through the outer jaw ring sleeve 3, steps are carried out, the sample piece 22 to be detected is driven to move leftwards through the jaw 4, and steps squeeze the O-shaped ring 2 to move rightwards through the right side wall of the sample piece 22 to be detected;
the two points a and b are combined, when the pressure of the filled medium is higher, the extrusion force on the O-shaped ring is higher, and the sealing is more reliable;
when the test is finished, the
The left side of the
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
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