Spiral gas-liquid separator
阅读说明:本技术 一种螺旋式气液分离器 (Spiral gas-liquid separator ) 是由 赵富龙 周娅 何宇豪 赵佳音 谭思超 黄笛 卢瑞博 余霖 于 2019-10-15 设计创作,主要内容包括:本发明提供一种螺旋式气液分离器,包括柱状的筒体,筒体的上、下端面上设有流体出口、流体入口,沿筒体内圆周的切向设置有螺旋流道,螺旋流道自流体入口贯通延伸至流体出口,螺旋流道包括外轮廓和内轮廓,沿流道延伸方向外轮廓与筒体的外圆周壁具有平行边形式,内轮廓与外轮廓同轴并逐渐向外轮廓靠近;筒体底部套设有汇水槽,汇水槽上布设有疏水管;与外轮廓相切的筒体1侧壁上间隔布设有多级液相引出孔,对应地,筒体1外沿径向自内而外逐层套设有多重导流罩,使形成沿径向自内而外逐层套设的多级导流腔,每一导流腔的上端封闭、下端敞口并从液相引出孔延伸至汇水槽的上液面。该螺旋式气液分离器结构简单、设计合理、运行可靠、且分离效率高。(The invention provides a spiral gas-liquid separator, which comprises a cylindrical barrel, wherein the upper end surface and the lower end surface of the barrel are provided with a fluid outlet and a fluid inlet, a spiral flow passage is arranged along the tangential direction of the inner circumference of the barrel, the spiral flow passage runs through from the fluid inlet to the fluid outlet, the spiral flow passage comprises an outer contour and an inner contour, the outer contour and the outer circumferential wall of the barrel are in a parallel edge form along the extension direction of the flow passage, and the inner contour is coaxial with the outer contour and gradually approaches to the outer contour; the bottom of the cylinder is sleeved with a water collecting groove, and a drain pipe is arranged on the water collecting groove; the side wall of the cylinder body 1 tangent to the outer contour is provided with a plurality of liquid phase lead-out holes at intervals, correspondingly, the outer edge of the cylinder body 1 is sleeved with a plurality of flow guide covers layer by layer from inside to outside along the radial direction, so that a plurality of flow guide cavities sleeved layer by layer from inside to outside along the radial direction are formed, the upper end of each flow guide cavity is closed, the lower end of each flow guide cavity is open, and the flow guide cavities extend to the upper liquid level of the water collecting tank from the. The spiral gas-liquid separator has the advantages of simple structure, reasonable design, reliable operation and high separation efficiency.)
1. The utility model provides a spiral vapour and liquid separator, includes cylindrical barrel, correspond on the up end of barrel, the lower terminal surface and be equipped with fluid outlet, fluid inlet, its characterized in that: a spiral flow passage is arranged along the tangential direction of the inner circumference of the cylinder body, the spiral flow passage penetrates and extends from the fluid inlet to the fluid outlet, the spiral flow passage comprises an outer contour and an inner contour, the outer contour and the outer circumferential wall of the cylinder body are in a parallel edge form along the extension direction of the flow passage, the inner contour and the outer contour are coaxial and gradually approach to the outer contour, and the flow area of the spiral flow passage is gradually reduced along the extension direction of the flow passage; a disc-shaped water collecting tank is sleeved on the outer circumferential wall of the bottom of the cylinder body, and a drain pipe for controlling the height of the upper liquid level of the water collecting tank is distributed on the outer edge of the water collecting tank; the multi-stage liquid phase extraction holes penetrating through the side wall are arranged on the side wall of the cylinder body tangent to the outer contour at intervals, multiple flow guide covers are sleeved on the outer circumference of the cylinder body layer by layer from inside to outside along the radial direction, so that annular multi-stage flow guide cavities are formed between the cylinder body and the adjacent flow guide covers and between the two adjacent flow guide covers and are sleeved layer by layer from inside to outside along the radial direction, the upper end of each flow guide cavity is closed, the lower end of each flow guide cavity is open, and the flow guide cavities extend to the upper liquid level of the water collection tank from the liquid phase extraction holes.
2. The spiral gas-liquid separator of claim 1, wherein: first, second, third and fourth-stage liquid phase extraction holes are arranged on the side wall of the cylinder tangent to the outer contour at equal intervals from the fluid inlet end, so that the fourth-stage liquid phase extraction holes are circumferentially and symmetrically distributed along the spiral flow channel; and correspondingly to each stage of liquid phase lead-out holes, the outer circumference of the cylinder is sleeved with a first flow guide cover, a second flow guide cover, a third flow guide cover and a fourth flow guide cover layer by layer from inside to outside along the radial direction, so that a first flow guide cavity, a second flow guide cavity, a third flow guide cavity and a fourth flow guide cavity which are sleeved with each other layer by layer from inside to outside along the radial direction are formed between the cylinder and the first flow guide cover, between the first flow guide cover and the second flow guide cover, between the second flow guide cover and the third flow guide cover and between the third flow guide cover and the fourth flow guide cover, the upper end of each flow guide cavity is closed, the lower end of each flow guide cavity is.
3. The spiral gas-liquid separator of claim 2, wherein: the lower ports of the first flow guide cavity, the second flow guide cavity, the third flow guide cavity and the fourth flow guide cavity are equal in distance or gradually reduced from inside to outside along the radial direction.
4. The spiral gas-liquid separator of claim 3, wherein: the number of holes of the first-stage liquid phase extraction hole close to the fluid inlet end in the first, second, third and fourth liquid phase extraction holes is greater than or equal to that of the first-stage liquid phase extraction hole close to the fluid outlet end;
the aperture of the first-stage liquid phase extraction hole close to the fluid inlet end in the first, second, third and fourth liquid phase extraction holes is smaller than or equal to the aperture of the first-stage liquid phase extraction hole close to the fluid outlet end.
5. The spiral gas-liquid separator as recited in any one of claims 1 to 4, wherein: the number of spiral cycles of the spiral channel is two to four.
6. The spiral gas-liquid separator as recited in any one of claims 1 to 4, wherein: the cross-sectional area ratio of the fluid outlet to the fluid inlet is 1-10.
7. The spiral gas-liquid separator as recited in any one of claims 1 to 4, wherein: the liquid phase lead-out hole is arranged to horizontally penetrate through the side wall of the barrel body 1 along the radial direction, or is inclined downwards towards the outer side of the barrel body to penetrate through the side wall of the barrel body 1.
8. The spiral gas-liquid separator as recited in any one of claims 1 to 4, wherein: the drain pipe is a drain ring pipe, the input end of the drain ring pipe is positioned at the downstream of the upper liquid level of the water collecting tank, the output end of the drain ring pipe extends out along the tangential direction of the outer periphery of the water retaining edge and is annularly arranged at the outer periphery of the water collecting tank, and the outlet of the drain ring pipe is positioned at the upstream of the upper liquid level of the water collecting tank; or the drain pipe comprises a ball valve and a flowmeter and is used for automatically controlling the liquid flow of the water collection tank so as to drain when the upper liquid level of the water collection tank is higher than the lower port of the flow guide cavity.
9. The spiral gas-liquid separator as recited in any one of claims 1 to 4, wherein: the cylinder body comprises a hollow outer cylinder body and an inner cylinder body, wherein an inner circular wall of the outer cylinder body is provided with an inner concave outer spiral groove, an outer circular wall of the inner cylinder body is provided with an inner concave inner spiral groove, the inner circular wall of the outer cylinder body is connected with the outer circular wall of the inner cylinder body in an assembling mode to form the sealed spiral channel, the outer periphery of the outer spiral groove forms the outer contour of the spiral channel, and the outer periphery of the inner spiral groove forms the inner contour of the spiral channel.
10. The spiral gas-liquid separator as recited in any one of claims 1 to 4, wherein: the cross section of the spiral flow channel is rectangular, trapezoidal, circular or other arc shapes.
Technical Field
The invention relates to a spiral gas-liquid separator, and belongs to the technical field of gas-liquid separation.
Background
The gas-liquid separator is not only widely applied to various industrial and civil application occasions such as gas dust removal, oil-water separation, liquid impurity removal and the like, but also plays an important role in the fields of gas phase demisting after a condensation cooler at the top of a fractionating tower, gas phase demisting of various gas water washing towers, absorption towers and desorption towers and gas-water separation in a steam generator of a nuclear power plant. Particularly, the steam-water separator belongs to a gas-liquid separator, is used for removing water drops carried in saturated steam, provides steam with qualified dryness for a steam generator turbine, and directly influences the operation reliability and the high efficiency of a nuclear power station by the steam-water separation performance of the steam-water separator.
At present, most steam-water separation devices are applied in a steam generator of a nuclear power plant, and comprise a traditional cyclone separator, a rotary vane separator, a corrugated plate separator and the like. The traditional cyclone separator adopts the traditional spiral pipe design, and has the problems of low structural strength and low running reliability although the structure is simple. And because more auxiliary equipment is involved in the structural design of the rotary vane type and corrugated plate type steam-water separator, the problems of relatively complex structure, large occupied space and low separation efficiency caused by easy generation of secondary liquid drops exist, and the application requirements of power increase in the evaporator of a commercial nuclear power station and space compactness in a marine or offshore nuclear power device cannot be met. Although the existing combined separator combines various separation principles to realize multiple and high-efficiency separation, the design and processing process are complex, the cost is high, and the wide applicability is not realized. Similar conditions exist in other fields of gas-liquid separators.
Disclosure of Invention
The invention aims to solve the technical problems that the existing gas-liquid separator is complex in structure, poor in separation effect and easy to cause liquid drops to be carried in outlet gas, and provides the spiral gas-liquid separator which is simple in structure, reasonable in design, reliable in operation and high in separation efficiency.
The purpose of the invention is realized as follows: the upper end surface and the lower end surface of the cylinder body are correspondingly provided with a fluid outlet and a fluid inlet, a spiral flow passage is arranged along the tangential direction of the inner circumference of the cylinder body, the spiral flow passage penetrates through the fluid inlet and extends to the fluid outlet, the spiral flow passage comprises an outer contour and an inner contour, the outer contour and the outer circumferential wall of the cylinder body are in a parallel edge form along the extension direction of the flow passage, the inner contour and the outer contour are coaxial and gradually approach to the outer contour, and the flow area of the spiral flow passage is gradually reduced along the extension direction of the flow passage; a disc-shaped water collecting tank is sleeved on the outer circumferential wall of the bottom of the cylinder, and a drain pipe for controlling the height of the upper liquid level of the water collecting tank is distributed on the outer edge of the water collecting tank; the multi-stage liquid phase leading-out holes penetrating through the side wall are arranged on the side wall of the cylinder body tangent to the outer contour at intervals, multiple flow guide covers are sleeved on the outer circumference of the cylinder body layer by layer from inside to outside along the radial direction, so that annular multi-stage flow guide cavities are formed between the cylinder body and the adjacent flow guide covers and between the two adjacent flow guide covers and are sleeved layer by layer from inside to outside along the radial direction, the upper end of each flow guide cavity is closed, the lower end of each flow guide cavity is open, and the flow guide cavities extend to the upper liquid level of the water collecting tank from the liquid phase leading-out holes.
The invention also includes such structural features:
1. first, second, third and fourth stage liquid phase extraction holes are arranged on the side wall of the cylinder tangent to the outer contour at equal intervals from the fluid inlet end, so that the fourth stage liquid phase extraction holes are circumferentially and symmetrically distributed along the spiral flow channel; and correspondingly to each stage of liquid phase lead-out holes, the outer circumference of the cylinder is sleeved with a first flow guide cover, a second flow guide cover, a third flow guide cover and a fourth flow guide cover layer by layer from inside to outside along the radial direction, so that a first flow guide cavity, a second flow guide cavity, a third flow guide cavity and a fourth flow guide cavity which are sleeved with each other layer by layer from inside to outside along the radial direction are formed between the cylinder and the first flow guide cover, between the first flow guide cover and the second flow guide cover, between the second flow guide cover and the third flow guide cover and between the third flow guide cover and the fourth flow guide cover, the upper end of each flow guide cavity is closed, the lower end of each flow guide cavity is open.
2. The lower ports of the first flow guide cavity, the second flow guide cavity, the third flow guide cavity and the fourth flow guide cavity are equal in distance or gradually reduced from inside to outside along the radial direction.
3. The number of holes of the first-stage liquid phase extraction hole close to the fluid inlet end in the first, second, third and fourth liquid phase extraction holes is larger than or equal to the number of holes of the first-stage liquid phase extraction hole close to the fluid outlet end;
the aperture of the first-stage liquid phase extraction hole close to the fluid inlet end in the first, second, third and fourth liquid phase extraction holes is smaller than or equal to the aperture of the first-stage liquid phase extraction hole close to the fluid outlet end.
4. The number of spiral cycles of the spiral channel is two to four.
5. The cross-sectional area ratio of the fluid outlet to the fluid inlet is 1-10.
6. The liquid phase lead-out hole is arranged to horizontally penetrate through the side wall of the cylinder 1 along the radial direction, or is inclined downwards to penetrate through the side wall of the cylinder 1 towards the outer side of the cylinder.
7. The drain pipe is a drain ring pipe, the input end of the drain ring pipe is positioned at the downstream of the upper liquid level of the water collecting tank, the output end of the drain ring pipe extends out along the tangential direction of the outer periphery of the water retaining edge and is annularly arranged at the outer periphery of the water collecting tank, and the outlet of the drain ring pipe is positioned at the upstream of the upper liquid level of the water collecting tank; or the drain pipe comprises a ball valve and a flowmeter and is used for automatically controlling the liquid flow of the water collection tank so as to drain when the upper liquid level of the water collection tank is higher than the lower port of the flow guide cavity.
8. The barrel comprises a hollow outer barrel and an inner barrel, wherein an inner circular wall of the outer barrel is provided with an inner concave outer spiral groove, an outer circular wall of the inner barrel is provided with an inner concave inner spiral groove, the inner circular wall of the outer barrel is connected with the outer circular wall of the inner barrel in an assembling mode to form the sealed spiral channel, the outer periphery of the outer spiral groove forms the outer contour of the spiral channel, and the outer periphery of the inner spiral groove forms the inner contour of the spiral channel.
9. The cross section of the spiral flow channel is rectangular, trapezoidal, circular or other arc shapes.
Compared with the prior art, the invention has the beneficial effects that: when the spiral gas-liquid separator is used for gas-liquid separation, a gas-liquid mixture (namely fluid) with a certain speed enters the spiral flow channel from the fluid inlet along the tangential direction of the cylinder, and moves upwards in a spiral direction of the spiral flow channel to generate centrifugal force, so that liquid drops with large centrifugal force are thrown to the outer contour side of the spiral flow channel to form outer liquid phase rotational flow, and gas phase with small centrifugal force is concentrated at the central part of the spiral flow channel to form inner gas phase rotational flow. Along with the gradual reduction of the flow area of the gas-liquid mixture along the spiral flow channel, the flow velocity of the gas phase and the liquid phase is constantly increased, namely the inertial centrifugal action of the liquid drop phase in the gas phase is constantly enhanced, so that the liquid drop in the gas phase rotational flow is constantly separated and thrown to the outer contour wall under the constantly enhanced centrifugal action to form a liquid film/liquid phase, one part of the liquid film/liquid phase is gradually led out through the multi-stage liquid phase leading-out hole and then matched with the corresponding flow guide cover, and the led-out liquid forms outer-layer descending rotational flow along the flow guide cavity, finally is collected to a water collection groove and is discharged out of the separator through; the other part of the gas phase continuously flows back to the fluid outlet at the bottom of the cylinder along the spiral flow channel to be discharged out of the separator, and the gas phase rotational flow at the central part of the spiral flow channel continuously rises to the top, and finally is discharged out of the separator from the fluid outlet to enter gas utilization equipment.
1. The spiral flow channel on the inner circumference of the cylinder body is integrally formed with the cylinder body, the integral structure is simple, the operation is reliable, the high separation efficiency is realized, the complex structure of the traditional multistage gas-liquid separator is omitted, the processing and manufacturing difficulty of the separator structure is reduced, and the risk that the single component fails to reduce the operation efficiency of the unit is reduced;
2. the invention adopts the tangentially arranged fluid inlet and spiral flow passage structure, effectively reduces the turbulence effect of the fluid at the inlet and in the spiral flow passage, and reduces the pressure loss at the inlet and in the liquid flow direction; the flow guide cover structure design is adopted to provide an independent flow guide cavity capable of sealing gas and discharging liquid for each liquid phase lead-out hole, so that the gas phase loss and the pressure drop loss are further reduced, and the spiral period number, the structure change parameters and the mode of the spiral flow channel are reasonably designed, so that the separation efficiency is greatly improved;
3. according to the invention, the multistage liquid phase lead-out holes are arranged at intervals, so that the liquid film on the outer contour wall of the spiral flow channel can be timely and fully discharged, the situation that the separation efficiency is reduced due to liquid heavy mixing is reduced, compared with the situation that a large-range liquid phase outlet section is arranged in the traditional separator, the number of holes is effectively reduced, the processing amount is reduced, and the pressure drop loss is reduced;
4. in the invention, by adopting the structure design of the multiple flow guide covers, an independent flow guide cavity is provided for each liquid phase lead-out hole, so that the condition that the gas phase is serially connected among multiple stages of liquid phase lead-out holes to reduce the flow velocity and cause the reduction of the gas-liquid separation efficiency is avoided; and, the descending liquid phase/liquid film discharged from the upper liquid phase lead-out hole is reduced or eliminated, the lower liquid phase lead-out hole is blocked, the liquid phase can not be discharged in time, the conditions of gas-liquid remixing and separation efficiency reduction are caused, and finally, multiple and high-efficiency gas-liquid separation is automatically realized;
5. according to the invention, the group number, the number and the aperture size of the liquid phase lead-out holes at the fluid inlet end are increased, and the distance between the liquid discharge ports at the lower end of the inner diversion cavity is increased, so that the liquid discharge capacity of the liquid phase lead-out holes and the diversion cavity at the fluid inlet end can be improved, the liquid phase in the spiral channel close to the fluid inlet end can be discharged fully and timely, and the separation effect is further improved.
Drawings
FIG. 1 is a schematic perspective view of a spiral gas-liquid separator according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the inner and outer contours of the spiral flow channel of FIG. 1;
FIG. 3 is a front view (broken lines indicate cross-sectional structures) of the structure of FIG. 1;
FIG. 4 is a right side view (broken lines indicate cross-sectional structures) of the structure of FIG. 1;
FIG. 5 is a top view of the structure of FIG. 1 (with dashed lines indicating cross-sectional structures);
fig. 6 is a bottom view of the structure of fig. 1 (with dashed lines indicating a cross-sectional structure).
In the figure: 1 cylinder, 11 fluid inlet, 12 fluid outlet, 2 spiral flow channel, 21 external contour, 22 internal contour, 3 liquid phase leading-out hole, 31 first liquid phase leading-out hole, 32 second liquid phase leading-out hole, 33 third liquid phase leading-out hole, 34 fourth liquid phase leading-out hole, 4 air guide sleeve, 41 first air guide sleeve, 42 second air guide sleeve, 43 third air guide sleeve, 44 fourth air guide sleeve, 401 first air guide cavity, 402 second air guide cavity, 403 third air guide cavity, 404 fourth air guide cavity, 5 water collecting groove and 6 drain pipe.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the following detailed description is made with reference to an embodiment of the present invention and the accompanying drawings. The embodiments described by reference to the drawings, i.e. the steam-water separator in the steam generator of the nuclear power plant, are exemplary and intended to be illustrative of the invention and are not to be construed as limiting the invention. The method described herein may also be applied to other gas-liquid separation applications, including fuel oil spraying for internal combustion engines, gas phase demisting at the air outlet of compressors, gas phase demisting after condensing coolers at the top of fractionating columns, gas phase demisting for various gas washing columns, absorption columns and desorption columns, etc. In this embodiment, the gas-liquid phase mixture refers to a mixture composed of a liquid phase component having a relatively high density and a gas phase component gun having a relatively low density, the liquid phase or the liquid droplets refer to water droplets, and the gas phase or the gas refers to a mixture of air and water vapor.
The spiral gas-liquid separator in the embodiment of the invention is shown in fig. 1-6, and comprises a cylindrical barrel 1, wherein a
As shown in fig. 1, 3 and 4, a liquid phase lead-out hole 3 (i.e. a liquid phase lead-out hole group, including a plurality of through holes with the same size) is formed in a side wall of the cylinder 1 (i.e. an outer contour wall of the
As shown in fig. 1, 3-6, a disc-shaped
And a cylindrical flow guide cover 4 is coaxially sleeved around the outer circumference of the cylinder 1 corresponding to the liquid phase lead-out
When the spiral gas-liquid separator in this embodiment is used for gas-liquid separation, a gas-liquid mixture (i.e., fluid) having a certain speed enters the
In the embodiment, by adopting the tangentially arranged fluid inlet 11 and spiral flow channel 2 structure, the turbulence effect of the fluid at the inlet and in the spiral flow channel 2 is effectively reduced, and the pressure loss at the inlet and in the liquid flow direction is reduced; the diversion cover structure design is adopted to provide an independent diversion cavity capable of sealing gas and draining liquid for each liquid phase lead-out hole, so that the gas phase loss and the pressure drop loss are further reduced; meanwhile, the outer contour 21 of the spiral flow channel 2 is arranged to be parallel to the outer circumferential wall of the cylinder 1 along the liquid flow direction, and the inner contour 22 of the spiral flow channel 2 gradually shrinks to the outer contour 21 along the liquid flow direction, so that the flow area of the fluid is uniformly and rapidly reduced along the liquid flow direction, the gas-liquid mixture can reach a sufficiently high flow speed along the liquid flow direction even under the condition of small fluid input pressure or small spiral period number, the inner layer gas phase rotational flow can continuously separate liquid drops with smaller radius along the liquid flow direction, and the critical separation radius (namely the minimum radius of the separated liquid drops) of the liquid drops is reduced, so that a better separation effect is achieved; in addition, in the process that the inner contour 22 of the spiral flow channel 2 gradually shrinks to the outer contour 21 along the liquid flow direction, a certain additional extrapolation effect is generated on small-size liquid drops entrained in the inner-layer ascending gas-phase rotational flow, so that the liquid drops in the inner-layer ascending gas-phase rotational flow are more easily separated to the outer contour side, and the liquid drops are favorably attached to the outer contour wall.
Advantageously, in order to achieve a better liquid phase separation effect, the liquid
Specifically, as shown in fig. 1 to 6, a spiral gas-liquid separator according to aspects of the present invention is exemplarily shown, in which a cylinder 1 is a circumferential solid cylinder having a height of 220mm and an outer diameter (referred to as an outer circumferential diameter) of 148mm, and a
As shown in fig. 1, a
As shown in fig. 3 and 4, a side wall of the cylinder 1 (i.e., an outer wall of the spiral passage 2) tangent to the
Corresponding to the first liquid phase outlet hole 31, the second liquid phase outlet hole 32, the third liquid phase outlet hole 33, and the fourth liquid phase outlet hole 34, as shown in fig. 3 and 4, the side wall of the barrel 1 above each stage of the liquid phase outlet hole 3 is sequentially sleeved with a first guiding cover 41, a second guiding cover 42, a third guiding cover 43, and a fourth guiding cover 44, the first guiding cavity 401, the second guiding cavity 402, the third guiding cavity 403, and the fourth guiding cavity 404 are enclosed into a ring shape between the outer circumferential wall of the barrel 1 and the inner circumferential wall of the first guiding cover 41, between the outer circumferential wall of the first guiding cover 41 and the inner circumferential wall of the second guiding cover 42, between the outer circumferential wall of the second guiding cover 42 and the inner circumferential wall of the third guiding cover 43, and between the outer circumferential wall of the third guiding cover 43 and the inner circumferential wall of the fourth guiding cover 44, respectively, the upper end of the guiding cavity is closed, the lower end is open, and extends downward to be close to the bottom surface of the water collecting tank 5, when liquid accumulates in the water collection tank 5, the lower end of each stage of the guide cover 4 extends to the upper liquid surface of the water collection tank 5 and is covered by water, and the upper liquid surface of the water collection tank 5 is used for realizing liquid seal on the lower end ports of the guide cavities.
When the multistage liquid phase extraction hole is used for gas-liquid separation, after a liquid film/liquid phase separated from an initial gas-liquid mixture entering the spiral flow channel under the action of centrifugal force flows through the first stage liquid
In the embodiment of the invention, the multi-stage liquid phase lead-
It should be understood that the number of spiral cycles of the
For example, optionally, according to various embodiments of the present application, the number of spiral periods of the
For example, optionally, according to various embodiments of the present application, the cross-sectional area ratio of the
For example, optionally, according to various embodiments of the present application, a plurality of
For example, the multi-stage liquid
Further, since the gas-liquid mixture in the
For example, alternatively, according to various embodiments of the present application, the number of holes of the first-stage liquid-
and/or the aperture of the first-stage liquid
For example, optionally, according to various embodiments of the present application, the lower ports of the
Specifically, according to the embodiment shown in fig. 1 and 3 to 6, the inner diameters of the upper ports of the first, second, third, and
Alternatively, according to various embodiments of the present application, the liquid
Alternatively, according to the embodiment shown in fig. 1, the
Alternatively, according to other embodiments of the present application, the
Alternatively, according to other embodiments of the present application, the
Optionally, in the embodiment of the present invention, the cross section of the
Alternatively, in the embodiment of the present invention, the cylindrical barrel 1 may be cylindrical (as shown in fig. 1) or conical (not shown). The cylinder 1 can be a solid cylindrical cylinder 1, or a hollow cylindrical cylinder 1 (not shown) with a certain wall thickness, or a coaxial inner and outer hollow cylinder 1 structure.
As an example, when the solid cylindrical barrel 1 or the hollow cylindrical barrel 1 with a certain wall thickness is designed, the
As another example, when the inner and outer hollow cylinder 1 is designed, an outer spiral groove recessed along the circumference of the side wall may be formed on the inner circumferential wall of the outer cylinder 1, and an inner spiral groove recessed along the circumference of the side wall may be formed on the outer circumferential wall of the inner cylinder 1 (not shown). When the cylindrical body is assembled, the inner circumferential wall of the outer cylindrical body 1 is sleeved on the outer circumferential wall of the inner cylindrical body 1, so that the outer spiral groove and the inner spiral groove are spliced and connected to form a sealed (can be in a welding sealing mode or a sealing mode of clamping a sealing ring)
To sum up, the spiral gas-liquid separator provided by the embodiment of the invention comprises a cylindrical barrel, wherein the upper end surface and the lower end surface of the barrel are provided with a fluid outlet and a fluid inlet, a spiral flow passage is arranged along the tangential direction of the inner circumference of the barrel, the spiral flow passage runs through from the fluid inlet to the fluid outlet, the spiral flow passage comprises an outer contour and an inner contour, the outer contour and the outer circumferential wall of the barrel have a parallel edge form along the extending direction of the flow passage, and the inner contour is coaxial with the outer contour and gradually approaches to the outer contour; the bottom of the cylinder is sleeved with a water collecting groove, and a drain pipe is arranged on the water collecting groove; the side wall of the cylinder body tangent to the outer contour is provided with a plurality of liquid phase lead-out holes at intervals, correspondingly, a plurality of flow guide covers are sleeved outside the cylinder body layer by layer from inside to outside along the radial direction, so that a plurality of flow guide cavities are formed, which are sleeved layer by layer from inside to outside along the radial direction, the upper end of each flow guide cavity is closed, the lower end of each flow guide cavity is open, and the flow guide cavities extend to the upper liquid level of the water collecting tank from the liquid. According to the invention, the barrel and the spiral flow passage are integrally formed, so that the integral structure is simple and the operation is reliable, and the complex structure of the traditional multistage gas-liquid separator is omitted. By adopting the tangentially arranged fluid inlet and spiral flow channel structure, the turbulent flow action of the fluid at the inlet and in the spiral flow channel is effectively reduced, and the pressure loss at the inlet and in the liquid flow direction is reduced; and the flow guide cover structure design is adopted to provide an independent flow guide cavity capable of sealing gas and discharging liquid for each liquid phase outlet hole, so that the gas phase loss and the pressure drop loss are further reduced, and the spiral period number, the structure change parameters and the mode of the spiral flow channel are reasonably designed, so that the separation efficiency is greatly improved. The multistage liquid phase extraction holes are arranged on the outer contour wall of the spiral flow channel at intervals, so that a liquid film formed in the spiral channel is ensured to be timely and fully discharged, the reduction of separation efficiency caused by gas-liquid remixing is reduced, the number of holes is effectively reduced, the processing amount is reduced, and the pressure drop loss of the flow channel is reduced; meanwhile, the multi-stage liquid phase lead-out holes are matched with the multiple flow guide covers, and an independent flow guide cavity is provided for each liquid phase lead-out hole, so that the condition that the gas-liquid separation efficiency is reduced due to the fact that the flow velocity is reduced because gas phases are serially connected among the multi-stage liquid phase lead-out holes is avoided; and the conditions of gas-liquid remixing and separation efficiency reduction caused by the fact that the descending liquid phase/liquid film discharged from the upper liquid phase lead-out hole blocks the lower liquid phase lead-out hole and the liquid phase cannot be discharged in time are reduced or eliminated, and finally, the multiple and high-efficiency gas-liquid separation is automatically realized. Through steam-water separation simulation analysis of the spiral gas-liquid separator provided by the embodiment of the invention, the gas-liquid separation efficiency can reach 99.9%, and the correctness and high efficiency of the structural design of the spiral gas-liquid separator provided by the invention are verified.
In the description of the embodiments of the present invention, it should be noted that the terms "inner", "outer", "center", "opposite", "above", "below", "upper", "lower", "top", "bottom", "upper end (face)", "lower end (face)", "bottom end", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or relative positional relationships between the two, and are only for convenience of simplifying the description of the present invention, and do not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," "fourth," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first," "second," "third," "fourth," etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
Although the embodiments of the present invention have been described above, the present invention is not limited to the embodiments described above. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
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