Operation control device, control method and fault judgment method for sodium softened water bed
阅读说明:本技术 软化水钠床的运行控制装置、控制方法以及故障判断方法 (Operation control device, control method and fault judgment method for sodium softened water bed ) 是由 *** 范守华 魏甲欣 褚东发 詹旭 薛敏 宋志刚 杨燕华 梁白月 于 2019-10-28 设计创作,主要内容包括:本发明公开了一种软化水钠床的运行控制装置、控制方法以及故障判断方法。其中运行控制装置包括多阀控制器以及软化水钠床,其中:所述软化水钠床连通有进水管道、上排水管道、下排水管道、产水管道、盐水管道以及反洗水管道,所述进水管道上设有进水液动阀,所述上排水管道上设有上排水液动阀,所述下排水管道上设有下排水液动阀,所述产水管道上设有产水液动阀,所述盐水管道上设有盐水液动阀,所述反洗水管道上设有反洗水液动阀;与现有技术相比,本发明的软化水钠床通过采用液动阀控制,并可以同时接入多个动力水源,有力的稳定了软化水钠床运行的稳定性,设备故障率大大降低。(The invention discloses an operation control device, a control method and a fault judgment method for a softened water sodium bed. Wherein the operation control device comprises a multi-valve controller and a softened water sodium bed, wherein: the softened water sodium bed is communicated with a water inlet pipeline, an upper drainage pipeline, a lower drainage pipeline, a water production pipeline, a brine pipeline and a backwashing water pipeline, wherein the water inlet pipeline is provided with a water inlet hydraulic valve, the upper drainage pipeline is provided with an upper drainage hydraulic valve, the lower drainage pipeline is provided with a lower drainage hydraulic valve, the water production pipeline is provided with a water production hydraulic valve, the brine pipeline is provided with a brine hydraulic valve, and the backwashing water pipeline is provided with a backwashing water hydraulic valve; compared with the prior art, the sodium demineralized bed is controlled by the hydraulic valve, and a plurality of power water sources can be connected simultaneously, so that the running stability of the sodium demineralized bed is powerfully stabilized, and the failure rate of equipment is greatly reduced.)
1. An operation control device of a softened water sodium bed is characterized by comprising a multi-valve controller and the softened water sodium bed, wherein:
the softened water sodium bed is communicated with a water inlet pipeline, an upper drainage pipeline, a lower drainage pipeline, a water production pipeline, a brine pipeline and a backwashing water pipeline, wherein the water inlet pipeline is provided with a water inlet hydraulic valve, the upper drainage pipeline is provided with an upper drainage hydraulic valve, the lower drainage pipeline is provided with a lower drainage hydraulic valve, the water production pipeline is provided with a water production hydraulic valve, the brine pipeline is provided with a brine hydraulic valve, and the backwashing water pipeline is provided with a backwashing water hydraulic valve;
the water outlet end of the multi-valve controller is respectively connected with the water inlet hydraulic valve, the upper water discharge hydraulic valve, the lower water discharge hydraulic valve, the water production hydraulic valve, the salt water hydraulic valve and the backwashing water hydraulic valve through hoses so as to control the opening and closing of the water inlet hydraulic valve, the upper water discharge hydraulic valve, the lower water discharge hydraulic valve, the water production hydraulic valve, the salt water hydraulic valve and the backwashing water hydraulic valve;
the backwashing water system is characterized in that a first joint is arranged on the backwashing water pipeline, a second joint is arranged on the water inlet pipeline, the first joint and the second joint are communicated with two interfaces of a first tee joint through hoses, the rest interfaces of the first tee joint are communicated with one interface of a second tee joint through a hose, the other interface of the second tee joint is communicated with the water inlet end of the multi-valve controller through a hose, and the rest interfaces of the second tee joint are communicated with an external water tank through a hose.
2. The apparatus for controlling the operation of a sodium demineralized water bed as claimed in claim 1 wherein said flexible tube is a transparent plastic tube.
3. The apparatus for controlling the operation of a sodium bed in demineralized water according to claim 1, wherein said flexible tube has a diameter of 10 mm.
4. A method for controlling a sodium bed of demineralized water using the operation control device according to any one of claims 1 to 3, characterized by comprising the steps of:
(1) controlling the water inlet hydraulic valve and the water production hydraulic valve to be opened through the multi-valve controller;
(2) controlling water to be softened to enter the softened water sodium bed through the water inlet pipeline and the water inlet hydraulic valve to generate softened water;
(3) the generated softened water enters a soft water tank through the water production hydraulic valve and the water production pipeline;
(4) and controlling the water inlet hydraulic valve and the water production hydraulic valve to be closed through the multi-valve controller.
5. The method of claim 4, comprising a regeneration displacement operation:
(1) the opening of the saline hydraulic valve and the lower drainage hydraulic valve is controlled by the multi-valve controller;
(2) controlling the brine to enter the demineralized sodium bed through the brine conduit, the brine hydraulic valve;
(3) after the brine flows in the sodium softened water bed and is replaced by the internal resin, the brine is discharged into a trench from the sodium softened water bed through the lower drainage valve and the lower drainage pipeline;
(4) and the saline hydraulic valve and the lower drainage hydraulic valve are controlled to be closed through the multi-valve controller.
6. The method for controlling a sodium bed in demineralized water according to claim 4, characterized in that it comprises a backwashing operation:
(1) the multi-valve controller controls the backwashing hydraulic valve and the lower drainage hydraulic valve to be opened;
(2) controlling backwash water to enter the softened water sodium bed through the backwash water pipeline and the backwash water hydraulic valve;
(3) backwashing water flows in the sodium softened water bed in a reverse direction to clean internal resin and then is discharged into a trench from the sodium backwashing water bed through the lower drainage hydraulic valve and the lower drainage pipeline;
(4) and the multi-valve controller controls the backwashing hydraulic valve and the lower drainage hydraulic valve to be closed.
7. The method of claim 4, comprising a forward wash operation:
(1) the multi-valve controller is used for controlling the opening of the water inlet hydraulic valve and the upper drainage hydraulic valve;
(2) controlling tap water to enter the softened water sodium bed through the water inlet pipeline and the water inlet hydraulic valve;
(3) the positive washing water flows in the positive direction of the sodium softened water bed to clean the internal resin and then is discharged into a trench from the sodium softened water bed through the upper drainage valve and the upper drainage pipeline;
(4) and the multi-valve controller is used for controlling the closing of the water inlet hydraulic valve and the lower drainage hydraulic valve.
8. A method for judging a trouble in a sodium bed of demineralized water using the operation control device according to any one of claims 1 to 3, characterized by comprising a method for judging a trouble in a multi-valve controller, wherein:
(1) when the sodium softened water bed is in a working state and no power water exists in a hose connected with a hydraulic valve in a closed state, judging that the multi-valve controller has a fault; when power water exists in a hose connected with the hydraulic valve in the open state and the power water in the hose does not flow, judging that the multi-valve controller has a fault;
(2) when the operation of the sodium softened water bed is switched from one working state to the next working state, when one of the hydraulic valves is closed, if no power water flows to the hydraulic valve in a hose connected with the hydraulic valve, the multi-valve controller is judged to have a fault; and when the corresponding hydraulic valve is opened, if no power water flows to the multi-valve controller in the hose connected with the hydraulic valve, judging that the multi-valve controller has a fault.
9. The method of claim 8, comprising a method of determining a malfunction of a hydraulic valve, wherein:
(1) when the sodium softened water bed is in a working state, when water in a hose connected with a closed hydraulic valve continuously flows to the hydraulic valve, judging that the hydraulic valve has a fault; when water exists in a hose connected with the hydraulic valve in the open state, judging that the hydraulic valve has a fault;
(2) when the operation of the sodium softened water bed is switched from one working state to the next working state, when one of the hydraulic valves is closed, if the power water in the hose connected with the hydraulic valve flows to the hydraulic valve from the multi-valve controller and continuously flows, and the water flow cannot stop, the hydraulic valve is judged to have a fault; when one of the hydraulic valves is opened, if the power water in the hose connected with the hydraulic valve continuously flows to the multi-valve controller from the hydraulic valve and is continuously discharged from the multi-valve controller, the hydraulic valve diaphragm is judged to have a fault.
10. The method of claim 8, comprising a power water pressure failure determination method, wherein: when the softened water sodium bed is in a working state, the sewage discharge pipeline is in a non-drainage state, and if power water exists in the hose corresponding to the upper hydraulic valve of the upper drainage pipeline or the lower drainage pipeline and the power water does not flow, the power water pressure is judged to be low or unstable.
Technical Field
The invention relates to the technical field of softened water equipment, in particular to an operation control device, a control method and a fault judgment method of a softened water sodium bed.
Background
The multi-way valve is adopted for regeneration, backwashing, forward washing and water production control of a plurality of softened water sodium beds, but the multi-way valve is expensive and is an integral structure, and if the multi-way valve fails, the whole multi-way valve needs to be scrapped and replaced, so the replacement cost is high. The softened water sodium bed also adopts a control cabinet to control a plurality of electric valves to control the operation process of the sodium bed, but the electric valves are easy to break down and need a power supply.
Disclosure of Invention
The invention aims to provide an operation control device, a control method and a fault judgment method of a softened water sodium bed, which aim to solve the technical problems in the prior art.
The invention provides an operation control device of a softened water sodium bed, which comprises a multi-valve controller and the softened water sodium bed, wherein:
the softened water sodium bed is communicated with a water inlet pipeline, an upper drainage pipeline, a lower drainage pipeline, a water production pipeline, a brine pipeline and a backwashing water pipeline, wherein the water inlet pipeline is provided with a water inlet hydraulic valve, the upper drainage pipeline is provided with an upper drainage hydraulic valve, the lower drainage pipeline is provided with a lower drainage hydraulic valve, the water production pipeline is provided with a water production hydraulic valve, the brine pipeline is provided with a brine hydraulic valve, and the backwashing water pipeline is provided with a backwashing water hydraulic valve;
the water outlet end of the multi-valve controller is respectively connected with the water inlet hydraulic valve, the upper water discharge hydraulic valve, the lower water discharge hydraulic valve, the water production hydraulic valve, the salt water hydraulic valve and the backwashing water hydraulic valve through hoses so as to control the opening and closing of the water inlet hydraulic valve, the upper water discharge hydraulic valve, the lower water discharge hydraulic valve, the water production hydraulic valve, the salt water hydraulic valve and the backwashing water hydraulic valve;
the backwashing water system is characterized in that a first joint is arranged on the backwashing water pipeline, a second joint is arranged on the water inlet pipeline, the first joint and the second joint are communicated with two interfaces of a first tee joint through hoses, the rest interfaces of the first tee joint are communicated with one interface of a second tee joint through a hose, the other interface of the second tee joint is communicated with the water inlet end of the multi-valve controller through a hose, and the rest interfaces of the second tee joint are communicated with an external water tank through a hose.
The operation control device for the sodium demineralized water bed is characterized in that the hose is preferably a transparent plastic pipe.
The operation control device of the sodium demineralized water bed is characterized in that, the diameter of the hose is preferably 10 mm.
The invention also provides a control method of the softened water sodium bed, which adopts the operation control device of any one of the above items and comprises the following water production operations:
(1) controlling the water inlet hydraulic valve and the water production hydraulic valve to be opened through the multi-valve controller;
(2) controlling water to be softened to enter the softened water sodium bed through the water inlet pipeline and the water inlet hydraulic valve to generate softened water;
(3) the generated softened water enters a soft water tank through the water production hydraulic valve and the water production pipeline;
(4) and controlling the water inlet hydraulic valve and the water production hydraulic valve to be closed through the multi-valve controller.
The method for controlling the sodium bed of demineralized water as described above, wherein, preferably, comprises the following steps:
(1) the opening of the saline hydraulic valve and the lower drainage hydraulic valve is controlled by the multi-valve controller;
(2) controlling the brine to enter the demineralized sodium bed through the brine conduit, the brine hydraulic valve;
(3) after the brine flows in the sodium softened water bed and is replaced by the internal resin, the brine is discharged into a trench from the sodium softened water bed through the lower drainage valve and the lower drainage pipeline;
(4) and the saline hydraulic valve and the lower drainage hydraulic valve are controlled to be closed through the multi-valve controller.
The method for controlling the sodium bed of softened water as described above, wherein, preferably, comprises a backwashing operation:
(1) the multi-valve controller controls the backwashing hydraulic valve and the lower drainage hydraulic valve to be opened;
(2) controlling backwash water to enter the softened water sodium bed through the backwash water pipeline and the backwash water hydraulic valve;
(3) backwashing water flows in the sodium softened water bed in a reverse direction to clean internal resin and then is discharged into a trench from the sodium backwashing water bed through the lower drainage hydraulic valve and the lower drainage pipeline;
(4) and the multi-valve controller controls the backwashing hydraulic valve and the lower drainage hydraulic valve to be closed.
The method for controlling the sodium bed of demineralized water as described above, wherein it is preferable to include the forward washing operation:
(1) the multi-valve controller is used for controlling the opening of the water inlet hydraulic valve and the upper drainage hydraulic valve;
(2) controlling tap water to enter the softened water sodium bed through the water inlet pipeline and the water inlet hydraulic valve;
(3) the positive washing water flows in the positive direction of the sodium softened water bed to clean the internal resin and then is discharged into a trench from the sodium softened water bed through the upper drainage valve and the upper drainage pipeline;
(4) and the multi-valve controller is used for controlling the closing of the water inlet hydraulic valve and the lower drainage hydraulic valve.
The invention also provides a fault judgment method of the softened water sodium bed, which adopts any one of the operation control devices and comprises a fault judgment method of a multi-valve controller, wherein the fault judgment method comprises the following steps:
(1) when the sodium softened water bed is in a working state and no power water exists in a hose connected with a hydraulic valve in a closed state, judging that the multi-valve controller has a fault; when power water exists in a hose connected with the hydraulic valve in the open state and the power water in the hose does not flow, judging that the multi-valve controller has a fault;
(2) when the operation of the sodium softened water bed is switched from one working state to the next working state, when one of the hydraulic valves is closed, if no power water flows to the hydraulic valve in a hose connected with the hydraulic valve, the multi-valve controller is judged to have a fault; and when the corresponding hydraulic valve is opened, if no power water flows to the multi-valve controller in the hose connected with the hydraulic valve, judging that the multi-valve controller has a fault.
The method for determining a fault in a sodium demineralized water bed as described above preferably includes a method for determining a fault in a hydraulic valve, wherein:
(1) when the sodium softened water bed is in a working state, when water in a hose connected with a closed hydraulic valve continuously flows to the hydraulic valve, judging that the hydraulic valve has a fault; when water exists in a hose connected with the hydraulic valve in the open state, judging that the hydraulic valve has a fault;
(2) when the operation of the sodium softened water bed is switched from one working state to the next working state, when one of the hydraulic valves is closed, if the power water in the hose connected with the hydraulic valve flows to the hydraulic valve from the multi-valve controller and continuously flows, and the water flow cannot stop, the hydraulic valve is judged to have a fault; when one of the hydraulic valves is opened, if the power water in the hose connected with the hydraulic valve continuously flows to the multi-valve controller from the hydraulic valve and is continuously discharged from the multi-valve controller, the hydraulic valve diaphragm is judged to have a fault.
The method for determining the fault of the sodium softened water bed preferably comprises a method for determining the hydraulic fault of the power water, wherein: when the softened water sodium bed is in a working state, the sewage discharge pipeline is in a non-drainage state, and if power water exists in the hose corresponding to the upper hydraulic valve of the upper drainage pipeline or the lower drainage pipeline and the power water does not flow, the power water pressure is judged to be low or unstable.
Compared with the prior art, the sodium demineralized bed is controlled by the hydraulic valve, and a plurality of power water sources can be connected simultaneously, so that the running stability of the sodium demineralized bed is powerfully stabilized, and the failure rate of equipment is greatly reduced. And the power water connecting hose of the hydraulic valve adopts a transparent plastic hose, the fault reason of the water softening equipment can be clearly and quickly judged according to the transparent hose, other faults can be judged or convenience is provided for finding the fault reason according to the water flow condition in the transparent hose, convenience is provided for quickly processing various faults and problems, and the fault repairing efficiency is accelerated.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Description of reference numerals: 1-a multi-valve controller, 2-a softened water sodium bed, 3-a water inlet pipeline, 4-an upper water discharge pipeline, 5-a lower water discharge pipeline, 6-a water production pipeline, 7-a brine pipeline, 8-a backwashing water pipeline, 9-a water inlet hydraulic valve, 10-an upper water discharge hydraulic valve, 11-a lower water discharge hydraulic valve, 12-a water production hydraulic valve, 13-a brine hydraulic valve, 14-a backwashing water hydraulic valve, 15-a hose, 16-a first joint, 17-a second joint, 18-a first tee joint, 19-a second tee joint and 20-an external water tank.
Detailed Description
The embodiments described below with reference to the drawings are illustrative only and should not be construed as limiting the invention.
As shown in fig. 1, the embodiment of the present invention provides an operation control device for a sodium softened water bed, comprising a
the softened
the water outlet end of the
the
Further, the
Further, the diameter of the
The invention adopts a
In this embodiment, the control water flow of the
The
1. And (3) fault judgment of the multi-valve controller 1:
(1) when the softened
(2) when the operation of the sodium softened
2. And (3) hydraulic valve fault judgment:
(1) when the sodium softened
(2) When the operation of the sodium softened water bed 2 is switched from one state to the next state, if a certain hydraulic valve needs to be closed, observing that the power water in the related hose 15 flows to the hydraulic valve from the multi-valve controller 1 and continuously flows, and the water flow cannot be stopped, the diaphragm of the hydraulic valve is damaged, the power water continuously flows into the pipeline of the hydraulic valve from the damaged part of the diaphragm of the hydraulic valve, and the upper part of the diaphragm cannot form stable power water pressure to enable the diaphragm to cut off the water flow in the pipeline; if when a certain hydraulic valve needs to be opened, whether power water in the relevant hose 15 flows to the multi-valve controller 1 from the hydraulic valve in time or not is observed, and the power water is discharged from the drainage hose 15 of the multi-valve controller 1, if the water flow in the hose 15 continuously flows to the multi-valve controller 1 from the hydraulic valve at the moment, and the power water is continuously discharged from the drainage hose 15 of the multi-valve controller 1, the diaphragm of the hydraulic valve is damaged or broken, so that the water flow in the pipeline where the hydraulic valve is located continuously flows to the multi-valve controller 1 from the damaged part of the diaphragm of the hydraulic valve, and the hydraulic valve cannot be normally closed or closed.
3. Low or unstable dynamic water pressure:
(1) when the softened
(2) If no power water is supplied to the
(3) Similarly, if the softened
(4) Meanwhile, if the softened
The embodiment also provides a control method of the softened water sodium bed, which comprises a water production control method, when the softened
Further, the method comprises a regeneration and replacement method, when the softened
And further, the method comprises a backwashing method, when the salt absorption and replacement of the sodium softened
Further, the method comprises a forward washing method, when the backwashing of the sodium softened
The construction, features and functions of the present invention are described in detail in the embodiments illustrated in the drawings, which are only preferred embodiments of the present invention, but the present invention is not limited by the drawings, and all equivalent embodiments modified or changed according to the idea of the present invention should fall within the protection scope of the present invention without departing from the spirit of the present invention covered by the description and the drawings.
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