Secondary titanium sponge sorting and screening device and method
阅读说明:本技术 一种海绵钛二次选料筛分装置及方法 (Secondary titanium sponge sorting and screening device and method ) 是由 李渤渤 蒋林凡 裴腾 朱俊杰 毛念民 *** 于 2019-09-10 设计创作,主要内容包括:一种海绵钛二次选料筛分装置,包括震荡料斗、布料机构、分选机构和粒度筛分器,所述震荡料斗设置在机架上,在震动过程中为布料机构提供海绵钛,所述布料机构入口位置设有布料器,以将海绵钛均匀铺开,布料机构的出口设有磁选装置,所述分选机构包括传送机构和分拣工位,传送机构一端和布料机构的出口衔接,另一端和粒度筛分器的进料口衔接,所述分拣工位位于传送机构的一侧或两侧,所述粒度筛分器用于将不同颗粒大小的海绵钛筛分并分别收集到相应的容器内。二次选料筛分方法包括上料、布料、选料、筛分过程,解决了海绵钛二次选料劳动强度大、效率低的问题,并达到海绵钛颗粒度可按实际需求进行筛分的目的,为高端钛材的熔炼提供高品质海绵钛。(The utility model provides a titanium sponge secondary separation screening plant, is including vibrating hopper, cloth mechanism, sorting mechanism and particle size screening ware, vibrate the hopper setting in the frame, provide the titanium sponge for cloth mechanism in vibrations process, cloth mechanism's entry position is equipped with the distributing device to evenly spread the titanium sponge, the export of cloth mechanism is equipped with the magnetic separation device, sorting mechanism includes transport mechanism and letter sorting station, and transport mechanism one end and cloth mechanism's export links up, and the feed inlet of the other end and particle size screening ware links up, the letter sorting station is located one side or both sides of transport mechanism, the particle size screening ware is used for screening the titanium sponge of different granule sizes and collects respectively in the corresponding container. The secondary material selection screening method comprises the processes of feeding, distributing, selecting and screening, solves the problems of high labor intensity and low efficiency of secondary material selection of the titanium sponge, achieves the purpose that the granularity of the titanium sponge can be screened according to actual requirements, and provides high-quality titanium sponge for smelting high-end titanium materials.)
1. The utility model provides a titanium sponge secondary sorting screening plant which characterized in that: including vibrating hopper (4), cloth mechanism, sorting mechanism and particle size screening ware (16), vibrate hopper (4) and set up in the frame, provide the sponge titanium for cloth mechanism in the vibration process, cloth mechanism's entry position is equipped with distributing device (8) to evenly spread the sponge titanium, the export of cloth mechanism is equipped with magnetic separation device (12), sorting mechanism includes transport mechanism and selection material station, and transport mechanism one end and cloth mechanism's export link up, and the feed inlet of the other end and particle size screening ware (16) links up, the selection material station is located transport mechanism's one side or both sides, particle size screening ware (16) are used for sieving the sponge titanium of different granule sizes and collect respectively in the corresponding container.
2. The secondary titanium sponge sorting and screening device as claimed in claim 1, wherein: vibrate hopper (4) and pass through the spring setting in the frame, vibrate hopper (4) bottom and be the inclined plane for the one side of export, install inertial vibrator I (10) outside the inclined plane.
3. The secondary titanium sponge sorting and screening device as claimed in claim 1, wherein: the discharge gate that vibrates hopper (4) is equipped with liftable unloading baffle (6) to control load and ejection of compact speed, be equipped with the rack on unloading baffle (6) to be equipped with gear and drive gear pivoted crank on vibrating hopper (4), the gear with rack toothing.
4. The secondary titanium sponge sorting and screening device as claimed in claim 1, wherein: the distributing device (8) is an impeller, and the impeller is driven to rotate by a corresponding distributing motor (7).
5. The secondary titanium sponge sorting and screening device as claimed in claim 1, wherein: the material distribution mechanism further comprises a material distribution conveying mesh belt (9), and the material distribution conveying mesh belt (9) horizontally conveys the titanium sponge discharged by the vibration hopper to the sorting mechanism.
6. The secondary titanium sponge sorting and screening device as claimed in claim 1, wherein: the sorting mechanism comprises a groove-shaped conveying crawler belt (13) which is obliquely arranged, the lowest end of the groove-shaped conveying crawler belt (13) is located below an outlet of the distributing mechanism, and the highest end of the groove-shaped conveying crawler belt (13) is located above a feeding hole of the particle size screening device (16).
7. The secondary titanium sponge sorting and screening device as claimed in claim 1, wherein: the particle size sieving device (16) comprises a screen (21), a lower chamber, an upper discharge hole (20) and a lower discharge hole (19), wherein the upper discharge hole (20) is positioned at one side of the screen (21), large-particle sponge titanium on the screen (21) is discharged into a corresponding container through the upper discharge hole (20), the lower discharge hole (19) is arranged at one side of the lower chamber, and small-particle sponge titanium passing through meshes of the screen (21) enters the lower chamber and is discharged into the corresponding container through the lower discharge hole (19); the bottom of the lower cavity is arranged on a fixed support (17) of the screening device through a spring, and an inertial vibrator II (23) is arranged on the outer side surface of the lower cavity.
8. The secondary titanium sponge sorting and screening device as claimed in claim 1, wherein: the secondary titanium sponge sorting and screening device further comprises a feeding mechanism which supplies materials for the vibration hopper (4).
9. The secondary titanium sponge sorting and screening device as claimed in claim 8, wherein: feed mechanism includes material loading roll table (1), hoist mechanism, track (24) and material loading dolly (3), material loading roll table (1) level sets up for send into material loading dolly (3) with the titanium sponge bucket, the one end rotation connection of vibrating hopper (4) is kept away from to the bottom of material loading dolly (3) is on hoist mechanism, and the one end roll that is close to vibrate hopper (4) sets up on track (24), track (24) comprise vertical section and horizontal segment, and the horizontal segment is located track (24) top to be located the feed inlet top of vibrating hopper (4).
10. A secondary titanium sponge sorting and screening method, which is characterized by being carried out by using the secondary titanium sponge sorting and screening device of claim 9, and comprising the following steps of:
firstly, transporting a titanium sponge barrel filled with titanium sponge to a feeding roller way (1), pushing the titanium sponge barrel into a feeding trolley (3), lifting the feeding trolley (3) to the horizontal section of a rail (24) through a feeding motor (2), then continuing lifting to lift one end of the trolley far away from a vibration hopper (4), pouring the titanium sponge into the vibration hopper (4), then reversing the feeding motor (2), descending the feeding trolley (3) to the position of the feeding roller way (1) and stopping, and waiting for next feeding;
secondly, vibrating a hopper (4) for blanking, uniformly paving the titanium sponge on a cloth conveying mesh belt (9) in a set thickness through a distributor (8), and conveying the titanium sponge passing through the distributor (8) to a magnetic separation device (12) through the cloth conveying mesh belt (9);
thirdly, the titanium sponge falls into a groove-shaped conveying crawler belt (13) after magnetic separation, material selecting stations (14) are arranged on two sides of the groove-shaped conveying crawler belt (13) for manual sorting operation, a hook-shaped tool is used for stirring the titanium sponge blocks in the grooves of the groove-shaped conveying crawler belt (13), and the defective titanium sponge is picked out;
fourthly, the sorted titanium sponge is conveyed to a particle size sieving device (16), the titanium sponge is fed to a screen (21) through a feeding hole in the top of the particle size sieving device (16), titanium sponge particles are sieved along the vibrating screen (21), and the titanium sponge meeting the particle size requirement after being sieved is discharged to an upper discharging hole through the surface of the screen (21) and is collected by a corresponding container; the small-particle titanium sponge passing through the meshes of the screen (21) is discharged to a lower discharge hole (19) through the lower chamber and enters a corresponding container for collection.
Technical Field
The invention belongs to the field of nonferrous metal processing, and particularly relates to a secondary titanium sponge sorting and screening device and method.
Background
Titanium and titanium alloy have corrosion resistance, specific strength high, biocompatibility good, advantage such as being nonmagnetic, apply to fields such as aerospace, chemical industry, medical treatment extensively, titanium sponge is the basic link of the titanium industry, it is the main raw material to carry on titanium material to smelt. The industry mainly adopts magnesium reduction reaction to prepare sponge titanium, and the reaction formula is TiCl4+2Mg=Ti+2MgCl2Then MgCl in the titanium sponge is distilled2Separating and removing to obtain titanium sponge lump, and cutting, crushing, mixing and sorting to obtain a titanium sponge finished product with the granularity of less than or equal to 25.4 mm. In the production process of the titanium sponge, defective titanium sponge blocks are inevitably produced, and the defective titanium sponge blocks mainly comprise over-sintered titanium sponge blocks, dark yellow or bright yellow oxidized and nitrogen-rich titanium sponge blocks, titanium sponge blocks with obvious chloride residues, titanium sponge blocks with high iron and associated elements thereof, and verge riser titanium sponge and hard titanium sponge blocks with high impurity element content. Even after the preliminary separation by a titanium sponge manufacturer, the defective titanium sponge remains. Therefore, the titanium sponge used for high-end titanium materials in medical treatment, aerospace and the like needs to be selected for the second time before smelting, and the defective titanium sponge is removed, so that the quality risk caused by metallurgical defects such as low-density impurities, component segregation and the like is reduced.
In addition, small-particle titanium sponge with the diameter less than or equal to 3mm and rich in N, O impurity elements exists in the titanium sponge, and when the titanium sponge is used for smelting and preparing high-purity and high-plasticity titanium-requiring materials, the titanium sponge needs to be removed, such as high-ductility titanium-requiring plates, titanium target materials and the like. At present, the secondary selection and screening of titanium sponge in China generally adopts the steps of manually and flatly distributing the titanium sponge on an inspection platform to select defective titanium sponge, and then manually screening the granularity, so that the defects of low production efficiency, high labor intensity and poor quality stability are overcome. Therefore, it is necessary to develop a secondary titanium sponge sorting and screening device, which can continuously, simply and efficiently remove defective titanium sponge and obtain titanium sponge with a certain particle size range through screening, and is very important for improving the quality of titanium materials.
Disclosure of Invention
The invention aims to provide a secondary titanium sponge sorting and screening device and a secondary titanium sponge sorting and screening method, which can continuously and efficiently remove various types of defective titanium sponge in titanium sponge at one time and realize grading and screening of the particle size of the titanium sponge so as to reduce the metallurgical defects of low-density impurities, component segregation and the like in titanium and titanium alloy ingots and achieve the effect of remarkably improving the product quality.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a titanium sponge secondary separation screening plant, is including vibrating hopper, cloth mechanism, sorting mechanism and particle size screening ware, vibrate the hopper setting in the frame, provide the titanium sponge for cloth mechanism in the vibration process, cloth mechanism's entry position is equipped with the distributing device to evenly spread the titanium sponge, the export of cloth mechanism is equipped with the magnetic separation device, sorting mechanism includes transport mechanism and selection material station, and transport mechanism one end and cloth mechanism's export links up, and the feed inlet of the other end and particle size screening ware links up, the selection material station is located transport mechanism's one side or both sides, the particle size screening ware is used for screening the titanium sponge of different granule sizes and collects respectively in the corresponding container.
Vibrate the hopper and pass through the spring setting in the frame, vibrate the hopper bottom and be the inclined plane for the one side of export, install inertial vibrator I in the inclined plane outside.
The discharge gate that vibrates the hopper is equipped with the unloading baffle of liftable to control load and ejection of compact speed, be equipped with the rack on the unloading baffle, and be equipped with gear and drive gear pivoted crank on vibrating the hopper, the gear with rack toothing.
The distributing device is an impeller, and the impeller is driven to rotate by a corresponding distributing motor.
The material distribution mechanism further comprises a material distribution conveying mesh belt, and the material distribution conveying mesh belt horizontally conveys the titanium sponge discharged by the vibration hopper to the sorting mechanism.
The sorting mechanism comprises a groove-shaped conveying crawler belt which is obliquely arranged, the lowest end of the groove-shaped conveying crawler belt is located below an outlet of the distributing mechanism, and the highest end of the groove-shaped conveying crawler belt is located above a feed inlet of the particle size screening device.
The particle size sieving device comprises a screen, a lower chamber, an upper discharge port and a lower discharge port, wherein the upper discharge port is positioned at one side of the screen, large-particle titanium sponge on the screen is discharged into a corresponding container through the upper discharge port, the lower discharge port is arranged at one side of the lower chamber, and small-particle titanium sponge passing through meshes of the screen enters the lower chamber and is discharged into the corresponding container through the lower discharge port; the bottom of the lower cavity is mounted on the fixed support of the screening device through a spring, and an inertial vibrator II is arranged on the outer side face of the lower cavity.
The secondary titanium sponge sorting and screening device further comprises a feeding mechanism, and the feeding mechanism supplies materials for the vibration hopper.
The feeding mechanism comprises a feeding roller way, a lifting mechanism, a track and a feeding trolley, wherein the feeding roller way is horizontally arranged and used for feeding the titanium sponge barrel into the feeding trolley, one end, far away from the vibration hopper, of the bottom of the feeding trolley is rotatably connected onto the lifting mechanism, one end, close to the vibration hopper, of the feeding trolley is arranged on the track in a rolling mode, the track is composed of a vertical section and a horizontal section, and the horizontal section is located at the top of the track and located above a feeding hole of the vibration hopper.
A secondary titanium sponge sorting and screening method is carried out by using the secondary titanium sponge sorting and screening device and comprises the following steps:
firstly, transporting a titanium sponge barrel filled with titanium sponge to a feeding roller way, pushing the titanium sponge barrel into a feeding trolley, lifting the feeding trolley to a horizontal section of a track through a feeding motor, then continuously lifting to lift one end of the trolley far away from a vibration hopper, pouring the titanium sponge into the vibration hopper, then reversely rotating the feeding motor, descending the feeding trolley to the position of the feeding roller way, stopping, and waiting for next feeding;
secondly, vibrating a hopper to perform vibration blanking, uniformly paving the titanium sponge on a cloth conveying mesh belt in a set thickness through a material distributor, and conveying the titanium sponge passing through the material distributor to a magnetic separation device through the cloth conveying mesh belt;
thirdly, the titanium sponge falls into a trough type conveying crawler belt after being subjected to magnetic separation, material selecting stations are arranged on two sides of the trough type conveying crawler belt, manual sorting operation is carried out, hook-shaped tools are used for stirring titanium sponge blocks in grooves of the trough type conveying crawler belt, and defective titanium sponge is picked out;
fourthly, the sorted titanium sponge is conveyed to a particle size sieving device, the titanium sponge is fed to a screen through a feeding hole in the top of the particle size sieving device, titanium sponge particles are sieved along the vibrating screen, and the titanium sponge meeting the particle size requirement after being sieved is discharged to an upper discharging hole through the surface of the screen and is collected by a corresponding container; the small-particle titanium sponge passing through the meshes of the screen is discharged to a lower discharge hole through a lower cavity and enters a corresponding container for collection.
The invention discloses a full-flow titanium sponge sorting and screening device, relates to the processes of titanium sponge feeding, material distribution, material selection, screening and barreling, overcomes the defects of the prior art, solves the problems of high labor intensity and low efficiency of secondary titanium sponge sorting, achieves the aim of screening the granularity of titanium sponge according to actual requirements, and provides high-quality titanium sponge for smelting high-end titanium materials.
The invention has the following innovation points and advantages: the device integrates the functions of feeding, distributing, selecting, screening and barreling, realizes automatic feeding, distributing, screening and barreling, and greatly reduces the labor intensity of workers; the device can realize continuous and stable whole material selecting and screening process by adjusting the height of the blanking baffle, the vibration frequency of the hopper, the rotation speed of the distributing device, the speed of the material distributing and conveying net belt and the speed of the material selecting and conveying crawler belt, thereby greatly improving the production efficiency; the device can efficiently remove the defective titanium sponge in the original titanium sponge and obtain high-quality titanium sponge with granularity meeting the use requirement; the device has simple structure, good stability and easy operation and implementation, and can realize stable batch production; the titanium sponge after secondary material selection and screening by the device can remove N, O-rich impurity elements, small particles or powder titanium sponge with the diameter less than or equal to 3mm, titanium ingots with low impurity content and uniform components can be obtained after smelting, and metallurgical defects in the ingots can be effectively reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of a particle size screen of the present invention;
FIG. 3 is a side view of a particle size screen of the present invention;
FIG. 4 is a top view of a particle size screen of the present invention;
the labels in the figure are: 1. a feeding roller way; 2. a feeding motor; 3. a feeding trolley; 4. vibrating the hopper; 5. a hopper spring set; 6. a blanking baffle; 7. a cloth motor; 8. a distributing device; 9. a cloth conveying mesh belt; 10. an inertial vibrator I; 11. a transport mesh belt motor; 12. a magnetic separation device; 13. a trough-type conveyor belt; 14. a material selecting station; 15. a slot-type conveying crawler motor; 16. a particle size classifier; 17. a screen fixing bracket; 18. a screen spring pack; 19. a lower discharge hole; 20. a feeding hole and a discharging hole; 21. a metal screen; 22. a screen mesh hold down screw; 23. inertial vibrators II, 24 and a track.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples, but the invention is not limited thereto.
Referring to the attached drawings, the secondary titanium sponge sorting and screening device comprises a feeding mechanism, a vibration hopper 4, a material distribution mechanism, a sorting mechanism and a
The feeding mechanism comprises a feeding roller way 1, a lifting mechanism, a
When the lifting mechanism works, the
The titanium sponge to be screened by the secondary material selection is arranged in a titanium sponge barrel and is pushed into the
The vibrating hopper 4 is integrally trapezoidal, one inclined plane is an upper inclined plane provided with a feeding hole, the other inclined plane is a lower inclined plane provided with an inertial vibrator I10, the bottom of the lower inclined plane, which is opposite to the lower inclined plane, is provided with a discharging hole, and a discharging
The unloading
The cloth mechanism includes cloth conveying mesh belt 9, distributing device 8 and
The distributing device 8 is an impeller which is rotatably arranged, three to eight scraping blades are arranged on the impeller, the rotation of the impeller is realized by a distributing motor 7, and the height of the distributing device 8 is set to be 30-60 mm. The cloth motor 7 is fixed outside the casing, and the impeller evenly tiles the titanium sponge on the cloth conveying mesh belt 9 in the rotation process to subsequent magnetic separation is convenient for.
The
The sorting mechanism comprises a groove-shaped conveying
The secondary titanium sponge sorting and screening method by using the secondary titanium sponge sorting and screening device provided by the invention specifically comprises the following operations:
step one, feeding: and (3) transporting the titanium sponge barrel filled with the titanium sponge to a feeding roller way 1, opening the barrel cover, and turning the sealed plastic bag open and hooping the sealed plastic bag by using a barrel hoop. Push the titanium sponge bucket in the
Step two, material distribution: and opening a blanking
Thirdly, selecting materials: the titanium sponge falls into cell
Step four, screening: the sorted titanium sponge is conveyed to a titanium sponge
The device is adopted to carry out secondary screening and material selection on different sponge titanium, and the screening result is analyzed, and the specific process is as follows.
In test example 1, the device is adopted to perform secondary material selection and screening on 0A-grade titanium sponge, wherein the magnetic separation device requires that the residual magnetic induction intensity of a magnet is more than or equal to 12KGs, the coercive force is more than or equal to 11KOe, the height of a blanking baffle at a discharge port of a vibration hopper is 40mm, the height of a distributor is 30mm, the mesh number of a metal net is 6, and the mesh size is 3mm, 50 tons of 0A-grade titanium sponge is subjected to secondary material selection and screening, the original titanium sponge has the particle size of 0-25.4mm, the O content of 0.043-0.049% (weight percentage, the same applies below), the N content of 0.004-0.006%, the weight of defect titanium sponge is 411KG and the proportion is 0.82%, the small particles with the particle size smaller than 3mm and the weight 2537 of powder titanium sponge have the KG proportion of 5.1%, the finished product titanium sponge has the particle size of 3 ~ 25.4.4 mm, and the content of impurities is higher in Table 1.
Experimental example 2, the device is adopted to perform secondary material selection and screening on 0-grade sponge titanium, wherein the magnetic separation device requires that the residual magnetic induction intensity of a magnet is more than or equal to 12KGs, the coercive force is more than or equal to 11KOe, the height of a blanking baffle at a discharge port of a vibration hopper is 40mm, the height of a distributor is 30mm, the mesh number of a metal net is 6, and the mesh size is 3mm, 50 tons of 0-grade sponge titanium is subjected to secondary material selection and screening, the original sponge titanium is 0-25.4mm in particle size, the O content is 0.047-0.056%, the N content is 0.005-0.009%, the weight of defect sponge titanium 465KG is selected after screening, the proportion is 0.93%, the weight of small particles and powder titanium sponge titanium with the particle size smaller than 3mm is 2743KG, the proportion is 5.4%, the particle size of the finished product sponge titanium is 3 ~ 25.4.4 mm, specifically shown in Table 1, the O content of the sponge titanium with the particle size of less.
Test example 3, the device is adopted to perform secondary material selection and screening on the grade 1 titanium sponge, wherein the magnetic separation device requires that the residual magnetic induction intensity of a magnet is more than or equal to 12KGs, the coercive force is more than or equal to 11KOe, the height of a blanking baffle at a discharge port of a vibration hopper is 40mm, the height of a distributor is 30mm, the mesh number of a metal net is 6, and the mesh size is 3mm, 50 tons of grade 0A titanium sponge is subjected to secondary material selection and screening, the particle size of the original titanium sponge is 0-25.4mm, the O content is 0.058-0.072%, the N content is 0.008-0.012%, the weight 477KG of the defective titanium sponge is selected after screening, the proportion is 0.95%, the O content of the titanium sponge with the particle size less than 3mm and the weight 2801KG of the powder titanium sponge with the proportion of 5.6%, the particle size of the finished product titanium sponge is 3 ~ 25.4.4 mm, and the content of the titanium sponge with the particle size of less than or.
According to the test results of the test example, the defect sponge titanium existing in the original sponge titanium, the small particles rich in N, O impurity elements and the powder sponge titanium can be effectively removed by utilizing the sorting and screening operation of the device, the component uniformity of the sponge titanium is improved, and the quality of the sponge titanium is obviously improved.
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