阅读说明：本技术 全自动成品砖卸、拆、运、组队、打包成套机组及方法 (Full-automatic complete set unit and method for disassembling, transporting, grouping and packaging finished bricks ) 是由 刘建民 刘凤坤 刘世增 刘雅萱 于 2019-10-17 设计创作，主要内容包括：本发明涉及成品砖打包设备技术领域,公开了全自动成品砖卸、拆、运、组队、打包成套机组,包括拆解机构、组队机构及码垛机构,所述组队机构与所述码垛机构之间设有整合机构,所述整合机构包括第一传送机构、第二传送机构及耙爪,所述耙爪分批逐一将第一传送机构上砖排转移到第二传送机构；该成套机组实现成品砖卸、拆、运、组队、打包过程自动化操作,工作效率高,降低生产成本；并提供该全自动成品砖卸、拆、运、组队、打包成套方法。(The invention relates to the technical field of finished brick packaging equipment, and discloses a full-automatic finished brick discharging, disassembling, transporting, grouping and packaging complete set unit which comprises a disassembling mechanism, a grouping mechanism and a stacking mechanism, wherein an integration mechanism is arranged between the grouping mechanism and the stacking mechanism and comprises a first conveying mechanism, a second conveying mechanism and a rake claw, and the rake claw transfers brick rows on the first conveying mechanism to the second conveying mechanism one by one in batches; the complete set of units realizes the automatic operation of finished brick unloading, dismantling, transporting, grouping and packing processes, has high working efficiency and reduces the production cost; and provides a complete set of method for unloading, dismantling, transporting, grouping and packaging the full-automatic finished bricks.)

1. The full-automatic finished brick unloading, dismantling, transporting, grouping and packing complete machine set comprises a dismantling mechanism (20), a grouping mechanism (40) and a stacking mechanism (60), and is characterized in that an integration mechanism (50) is arranged between the grouping mechanism (40) and the stacking mechanism (60),

the integrating mechanism (50) comprises a first conveying mechanism (51), a second conveying mechanism (52) and a rake claw (53), wherein the rake claw (53) transfers the brick rows on the first conveying mechanism (51) to the second conveying mechanism (52) in batches one by one.

2. The fully automated finished brick handling, dismantling, transporting, grouping and packing unit as claimed in claim 1, wherein said first transfer mechanism (51) and said second transfer mechanism (52) are arranged in parallel, and said fingers (53) are connected to a driving mechanism for driving said fingers (53) to move horizontally.

3. The full-automatic finished brick unloading, dismantling, transporting, grouping and packing complete set unit as claimed in claim 1, further comprising a stacking mechanism (10), wherein the stacking mechanism (10) comprises a brick holding machine (13) capable of clamping the whole brick stack and a crown block (12) for driving the brick holding machine (13) to move horizontally.

4. The fully automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 3, wherein said dismantling mechanism (20) comprises a dismantling assembly (21) and a brick holding assembly (22), said brick holding assembly (22) is used for placing the brick pile transported by said brick holding machine (13),

the disassembly assembly (21) comprises a disassembly clamp (213) for disassembling the brick pile layer by layer.

5. The full-automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 4, wherein said unstacking clamp (213) is further provided with a rotating mechanism (23) to drive said unstacking clamp (213) to rotate 90 °.

6. The full-automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 1, wherein a brick row conveying mechanism (30) is further provided between the dismantling mechanism (20) and the grouping mechanism (40) for conveying the brick rows collected by the dismantling mechanism (20).

7. The fully automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 6, wherein said grouping mechanism (40) comprises a chain grouping conveying mechanism (42) for conveying brick rows and mechanical clamps (43) respectively disposed at two ends of said chain grouping conveying mechanism (42).

8. A fully automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 1, wherein said palletizing mechanism (60) comprises a palletizing machine frame (61), a second running carriage (64) provided on said palletizing machine frame (61), and a palletizing jig (62) provided on said second running carriage (64); the stacking device further comprises a chain transmission mechanism (63) for driving the stacking clamp (62) to lift or horizontally move.

9. The full-automatic finished brick discharging, dismantling, transporting, grouping and packing complete set of claim 1, further comprising a packing mechanism (70), wherein the packing mechanism (70) comprises a third conveying mechanism (71) arranged at the output end of the second conveying mechanism (52) and a packing tray (72) arranged on the third conveying mechanism (71), and piles of bricks transported and stacked by the stacking mechanism (60) are stacked on the packing tray (72).

10. A fully automatic finished brick discharging, dismantling, transporting, grouping and packing complete set as claimed in claim 9, wherein the output end of said third transfer mechanism (71) is provided with an ejector mechanism (80) in cooperation for ejecting the packed brick pile out of said third transfer mechanism (71).

11. A method for finished brick disassembly, transportation, team formation and packaging into a whole set is characterized in that: the method comprises the following steps:

s1, brick unloading and stacking: transferring and placing a plurality of stack-shaped brick piles on the kiln car respectively;

s2 gathering in rows: clamping and folding each group of brick piles in rows layer by layer, reserving gaps between adjacent rows of bricks, and placing the folded brick rows on a conveying mechanism in the same direction;

s3 team: arranging a plurality of groups of folded bricks on another conveying mechanism, and folding a plurality of groups of brick rows;

s4, folding layers: splitting the folded brick rows, forming a new brick row by every n bricks, integrating m new brick rows, and adjusting the distance between the new brick rows;

s5 stacking: stacking the brick layers formed in the step S4 layer by layer through a stacker crane according to the required stacking specification, wherein the placing directions of two or more adjacent layers of bricks are crossly stacked at 90 degrees;

s6, packaging: and (5) binding and packing the piled bricks obtained in the step (S5) by using a binding belt.

12. The method of discharging, dismantling, transporting, grouping and packing finished bricks as set forth in claim 11, wherein: in the step S4, a gap with a width of d is provided between adjacent new brick rows, and the gap is a gap between new brick rows or a forklift insertion hole.

Technical Field

The invention relates to the technical field of finished brick packaging equipment, in particular to a full-automatic finished brick disassembling, transporting, grouping and packaging complete set unit and a method.

Background

The process for producing the baked bricks in the existing brickyard mainly comprises the steps of taking earth, crushing, sieving, mixing mud, plasticity and firing, wherein the fired bricks are stacked on a kiln car in a stacking mode as shown in an initial brick stack of a graph 12 and a graph 13, namely, each layer of bricks of the initial brick stack comprises at least two rows, each row of bricks comprises at least six bricks, gaps exist among the bricks, gaps also exist among the bricks of each row, and the bricks of two adjacent layers or a plurality of layers of bricks at intervals are alternately arranged at an angle of 90 degrees, so that the stability among the bricks is high, and the heat dissipation performance and the ventilation performance among the bricks are good. Finished bricks leaving the factory need to be subjected to a packing process, so that gaps among the bricks are reduced, the stability among the piled bricks is improved, and the occupied area for conveying the piled bricks is reduced.

The finished brick packaging process mainly adopts manual grouping and stacking, so that the labor intensity of workers is high, the manual efficiency is low, and the cost is high; the prior brickyard is eager to realize mechanized packing, so a small amount of stacking equipment is researched and developed, for example, the Chinese patent with the publication number of CN103552832B discloses a brick unloading and stacking unit and a brick unloading and stacking method for baked bricks, the full-mechanized process from unloading to stacking is realized through the procedures of brick unloading, transverse folding, longitudinal grouping, transverse conveying, transverse grouping and stacking, the problem of bonding caused by deformation of the bricks after sintering is effectively solved, the requirement of automatic production is met, and the labor intensity and the production cost of workers are greatly reduced. However, the brick stacking method cannot arrange the jacks in the brick pile, and is inconvenient to transport by a forklift.

For another example, a chinese patent of invention with an issued publication number of CN104477640B is proposed to solve the problem that the above patent cannot set jacks in a brick pile, and discloses a stacking arrangement method with reserved gaps, in which a brick layer with a plurality of gaps is formed on a support plate, and the size of the brick layer can be changed, so as to facilitate stacking of brick piles with different sizes. However, for the brick pile stacked on the kiln car in an overhead manner (such as the initial brick pile shown in fig. 12 and 13), the bricks are firstly tiled in layers to form a rectangular shape, then are sequentially pushed and separated row by row, and are separated to form the required brick layer again; meanwhile, when 90-degree crossed placement is needed, 90-degree rotating placement is needed when bricks are laid in layers, and if manual operation is adopted, the problems of high labor intensity and high manual cost still exist; if the mechanical equipment operates, the corresponding equipment is complicated.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a full-automatic finished brick unloading, dismantling, transporting, grouping and packing complete set unit which realizes the automatic operation of finished brick unloading, dismantling, transporting, grouping and packing processes, has high working efficiency and reduces the production cost; and provides a complete set of method for unloading, dismantling, transporting, grouping and packaging the full-automatic finished bricks.

In order to achieve the above purpose, the invention provides the following technical scheme:

full-automatic finished brick unloading, tearing open, fortune, group, packing complete sets, including disassembling mechanism, group's team mechanism and pile up neatly mechanism, group's team mechanism with be equipped with the integration mechanism between the pile up neatly mechanism, the integration mechanism includes first transport mechanism, second transport mechanism and rake claw, the rake claw is in turn with brick row transfer to second transport mechanism on the first transport mechanism one by one.

In the present invention, it is preferable that the first transfer mechanism and the second transfer mechanism are arranged in parallel, and a driving mechanism for driving the rake claws to move horizontally is connected to the rake claws.

In the invention, the stacking device preferably further comprises a stacking mechanism, wherein the stacking mechanism comprises a brick holding machine capable of clamping the whole brick stack and a crown block used for driving the brick holding machine to horizontally move.

In the invention, preferably, the disassembling mechanism comprises a disassembling component and a brick holding component, the brick holding component is used for placing a brick pile conveyed by the brick holding machine,

the disassembling component comprises a disassembling clamp for disassembling the brick pile layer by layer.

In the invention, preferably, a rotating mechanism is further arranged on the unstacking clamp to drive the unstacking clamp to rotate for 90 degrees.

In the invention, preferably, a brick row conveying mechanism is further arranged between the disassembling mechanism and the team organizing mechanism and is used for conveying the brick rows folded by the disassembling mechanism.

In the invention, preferably, the grouping mechanism comprises a chain grouping conveying mechanism for conveying the brick rows and mechanical clamps respectively arranged at two ends of the chain grouping conveying mechanism.

In the invention, preferably, the stacking mechanism comprises a stacking rack, a second running trolley arranged on the stacking rack, and a stacking clamp arranged on the second running trolley; the stacking clamp is characterized by further comprising a chain transmission mechanism for driving the stacking clamp to lift or horizontally move.

In the invention, the automatic brick stacking machine preferably further comprises a packing mechanism, wherein the packing mechanism comprises a third conveying mechanism arranged at the output end of the second conveying mechanism and a packing tray arranged on the third conveying mechanism, and piled bricks transported and stacked by the stacking mechanism are stacked on the packing tray.

In the invention, preferably, the output end of the third conveying mechanism is provided with a pushing-out mechanism in a matching manner, and the pushing-out mechanism is used for pushing the packed brick piles out of the third conveying mechanism.

A finished brick disassembling, transporting, grouping and packaging complete method comprises the following steps:

s1, brick unloading and stacking: transferring and placing a plurality of stack-shaped brick piles on the kiln car respectively;

s2 gathering in rows: clamping and folding each group of brick piles in rows layer by layer, reserving gaps between adjacent rows of bricks, and placing the folded brick rows on a conveying mechanism in the same direction;

s3 team: arranging a plurality of groups of folded bricks on another conveying mechanism, and folding a plurality of groups of brick rows;

s4, folding layers: splitting the folded brick rows, forming a new brick row by every n bricks, integrating m new brick rows, and adjusting the distance between the new brick rows;

s5 stacking: stacking the brick layers formed in the step S4 layer by layer through a stacker crane according to the required stacking specification, wherein the placing directions of two or more adjacent layers of bricks are crossly stacked at 90 degrees;

s6, packaging: and (5) binding and packing the piled bricks obtained in the step (S5) by using a binding belt.

In the present invention, preferably, in step S4, a gap with a width d is provided between adjacent new brick rows, and the gap is a gap between new brick rows or a forklift insertion hole.

Compared with the prior art, the invention has the beneficial effects that:

the machine set comprises a whole set of procedures of disassembling, transporting, grouping and packaging the brick pile fired by the brick kiln, jacks can be arranged in the brick pile according to requirements, a tray does not need to be added at the bottom of the brick pile, and the brick pile can be directly transported by a forklift; during stacking, the direction of the brick layers can be changed as required, and the brick layers do not need to be turned and then grouped in the early stage; the whole unit realizes full-automatic operation, is high in efficiency, reduces the labor intensity of workers, and reduces the labor cost of enterprises.

Meanwhile, the existing equipment is used for disassembling and packaging stacks of bricks of the same stack type, the machine set can disassemble and stack multiple stack types, manual classification is not needed when the number of single-layer bricks in each stack type is inconsistent, the stacks can be assembled together after disassembly, the efficiency is higher, and the applicability is wider.

The machine set solves the problems of manual brick unloading, stacking, loading, inventory management, transportation and the like in a brick factory, can save 60 percent of labor force, increase 40 percent of technical posts, improve 50 percent of brick unloading efficiency and 50 percent of transportation efficiency by applying the technology, and is more accurate and convenient in data management of the brick factory and customers.

Drawings

FIG. 1 is a schematic structural diagram of a full-automatic finished brick dismantling, transporting, grouping and packing complete set.

FIG. 2 is a top view of a fully automatic finished brick dismantling, transporting, grouping and packing complete set.

Fig. 3 is a schematic structural diagram of an integration mechanism in the unit.

Fig. 4 is a schematic structural diagram of a stacking mechanism in the unit.

Fig. 5 is a schematic structural diagram of a stacking mechanism and a disassembling mechanism in the unit.

Fig. 6 is an enlarged view of fig. 5 at a.

Fig. 7 is a schematic structural diagram of an integration mechanism in the unit.

Fig. 8 is a schematic structural diagram of an integrating mechanism, a stacking mechanism and a packing mechanism in the unit.

Fig. 9 is a partial structural schematic diagram of a stacking mechanism in the unit.

Fig. 10 is a schematic structural diagram of a second running trolley in the unit.

Fig. 11 is a schematic structural diagram of the integration mechanism and the packaging mechanism in the present unit.

FIG. 12 is a schematic diagram of a brick pile with insertion holes in a complete method of finished brick dismounting, dismantling, transporting, grouping and packing.

FIG. 13 is a schematic diagram of a brick pile in a complete method of finished brick dismantling, transporting, grouping and packing.

In the drawings: 10-stacking mechanism, 11-gantry frame, 12-crown block, 13-brick holding machine, 20-disassembling mechanism, 21-disassembling component, 211-disassembling frame, 212-first running trolley, 213-unstacking clamp, 214-first cylinder, 22-brick holding component, 221-brick holding mounting rack, 222-first hydraulic cylinder, 223-bottom plate, 23-rotating mechanism, 231-rotating disc, 232-second motor, 233-gear, 30-brick row conveying mechanism, 40-team mechanism, 41-team frame, 42-chain team conveying mechanism, 43-mechanical clamp, 44-driving mechanism, 441-third motor, 442-third screw rod, 443-third slide block, 45-second cylinder and 50-mechanism integration mechanism, 51-a first conveying mechanism, 52-a second conveying mechanism, 53-a rake claw, 54-a support frame, 55-a rake claw motor, 56-a first screw rod and 57-a first sliding block;

60-a stacking mechanism, 61-a stacking rack, 611-a running rail, 62-a stacking clamp, 63-a chain transmission mechanism, 631-a chain, 632-a steering part, 633-a first stacking motor, 634-a bearing block, 635-a driving gear, 636-a driven gear, 637-a movable pulley, 638-a second stacking motor and 639-a lifting gear;

64-a second running cart, 641-running wheels, 642-guide posts, 643-guide rollers, 70-a packing mechanism, 71-a third conveying mechanism, 72-a packing tray, 80-a pushing-out mechanism.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.